Leaf cell sensor
11536679 · 2022-12-27
Assignee
Inventors
Cpc classification
G01N9/36
PHYSICS
G01N9/002
PHYSICS
G01N29/024
PHYSICS
G01N27/125
PHYSICS
International classification
G01N27/12
PHYSICS
E21B49/08
FIXED CONSTRUCTIONS
Abstract
This specification describes a leaf cell resonator sensor based on a geometry of Rhodonea conformal contours joined circumferentially in an eight-fold symmetry by central spoke electrode members. The resonator sensor may provide simultaneous and congruent measurement of fluid density and sound speed based on interaction of the leaf cell dynamics with self-formed Helmholtz cavity dilatational response of the fluid, and the associated changes in electrical admittance spectra in the sensor resulting from changes in fluid acoustic properties. A leaf cell resonator sensor may be capable of retrieving a density and sound speed measurement from fluid independent of the method of deployment, resulting from the principle of the self-formed Helmholtz resonant cavity feature that develops a standing acoustic wave pattern in the fluid without extraneous reflecting structure/hardware.
Claims
1. An apparatus for fluid measurement, the apparatus comprising: a leaf cell sensor having one or more piezoelectric radial components connected to a circumferential component, the one or more radial components and the circumferential component having a distal face and a proximal face; a first electrode positioned on the distal face of at least one radial component; a second electrode positioned on the proximal face of the at least one radial component; a voltage source having a negative terminal and a positive terminal, the negative terminal being connected to the first electrode and the positive terminal being connected to the second electrode; an electric current measurement device connected to the first and second electrode to measure current flowing between the first and second electrode; and a processor of a computing device and a non-transitory computer readable medium storing instructions thereon, wherein the instructions, when executed, cause the processor to determine, from the measured current, one or more properties of the fluid comprising fluid density, where fluid density (rho) is determined at least in part based on the equation
rho=α.sub.1(DR−DPHBW)+α.sub.2(DI2−DPHBW)+α.sub.3√{square root over (DM2)} where DR denotes a peak shift in a real part of complex admittance between air and fluid, DPHBW denotes change in bandwidth between air and fluid, DI2 denotes the valley shift in the imaginary part of admittance between air and fluid, DM2 denotes the valley shift in admittance magnitude between air and fluid, and α.sub.1, α.sub.2, α.sub.3 denote regression coefficients.
2. The apparatus of claim 1, where the circumferential component has a shape based on contour segments of the canonical Rhodonea conformal mapping geometry.
3. The apparatus of claim 1, where the one or more properties of the fluid further comprise fluid sound speed.
4. The apparatus of claim 1, where determining comprises determining electrical admittance spectra.
5. The apparatus of claim 3, where fluid sound speed (SS) is determined at least in part based on the equation
ss=α.sub.1DPH+α.sub.2(DR−DPHBW)+α.sub.3√{square root over (DI2DPHBW)} where DPH denotes a difference in phase peak of admittance between air and fluid, DR denotes a peak shift in the real part of admittance between air and fluid DPHBW denotes change in bandwidth between air and fluid, DI2 denotes the valley shift in the imaginary part of admittance between air and fluid, and α.sub.1, α.sub.2, α.sub.3 denote regression coefficients.
6. An apparatus for fluid measurement, the apparatus comprising: a leaf cell sensor having one or more piezoelectric radial components connected to a circumferential component, the one or more radial components and the circumferential component having a distal face and a proximal face; a first electrode positioned on the distal face of at least one radial component; a second electrode positioned on the proximal face of the at least one radial component; and a voltage source having a negative terminal and a positive terminal, the negative terminal being connected to the first electrode and the positive terminal being connected to the second electrode, where the leaf cell sensor comprises eight radial components.
7. The apparatus of claim 1, where the leaf cell sensor comprises lead zirconate titanate.
8. The apparatus of claim 1, where the circumferential component has an outer diameter of between 8 mm and 12 mm.
9. The apparatus of claim 1, where the apparatus is integrated into a production logging tool or a logging while drilling tool.
10. A method for measuring one or more properties of a fluid, the method comprising: immersing the apparatus of claim 1 into a volume of the fluid; applying a sinusoidal voltage across the first electrode and the second electrode, thereby inducing a sinusoidal strain in the piezoelectric radial component; measuring a current flowing between the first electrode and the second electrode; and determining, from the current, the one or more properties of the fluid comprising fluid sound speed, where fluid sound speed (SS) is determined at least in part based on the equation
ss=α.sub.1DPH+α.sub.2(DR−DPHBW)+α.sub.3√{square root over (DI2DPHBW)} where DPH denotes a difference in phase peak of admittance between air and fluid, DR denotes a peak shift in the real part of admittance between air and fluid, DPHBW denotes change in bandwidth between air and fluid, DI2 denotes the valley shift in the imaginary part of admittance between air and fluid, and α.sub.1, α.sub.2, α.sub.3 denote regression coefficients.
11. The method of claim 10, where the one or more properties of the fluid further comprise fluid density.
12. The method of claim 10, where the determining step comprises determining electrical admittance spectra.
13. The method of claim 10, comprising one or more reference measurements in air.
14. The method of claim 11, where fluid density (rho) is determined at least in part based on the equation
rho=α.sub.1(DR−DPHBW)+α.sub.2(DI2−DPHBW)+α.sub.3√{square root over (DM2)} where DR denotes a peak shift in a real part of complex admittance between air and fluid, DPHBW denotes change in bandwidth between air and fluid, DI2 denotes the valley shift in the imaginary part of admittance between air and fluid, DM2 denotes the valley shift in admittance magnitude between air and fluid, and α.sub.1, α.sub.2, α.sub.3 denote regression coefficients.
15. The method of claim 13, where the fluid is a multiphase fluid.
16. The method of claim 13, where the fluid is a wellbore fluid.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) Measurement of one or more rheological properties of a fluid may allow determination of other properties, for example, the composition of the fluid. Acoustic measurements can be used for determining composition and chemical properties of unknown fluids, for example, multi-phase fluids, and may be applied to fluid identification (ID) problems in a variety of sensor development fields. Without wishing to be bound by theory, certain chemometric correlations may exist between downhole multi-phase fluid properties and bulk fluid acoustic properties, for example, of sound speed and density. Example downhole multi-phase fluid properties include volume fractions, gas-oil-ratio (GOR), American Petroleum Institute oil gravity (API) (where API gravity=141.5/SG−131.5, where SG is the specific gravity of crude oil), live-oil density, and live-oil compressibility. This specification describes an example resonant cell geometry sensor that provides real-time bulk fluid acoustic properties measurements that may be part of a system and methods for multi-phase fluid decomposition analysis.
(14) To measure rheological properties of a fluid, for example, wellbore fluid, two separate sensors may be deployed at different locations to acquire two measurements comprising, for example, fluid density and sound speed. Measurement algorithms for some single-mode sound speed sensors may be applied that estimate multi-phase fluid properties, such as volume fraction of continuous and dispersed phases. These algorithms, however, rely on a priori knowledge of the mass density of both the continuous and dispersed phase of a fluid flow as inputs to the estimation. Due to the constraints of this a priori density property requirement, these single-mode sensors may be used primarily for surface systems that are used in the oil and gas industry where these types of data are readily available. These types of sensor approaches may not applicable to in-situ downhole fluid identification applications. Analysis of multi-phase fluid composition may require a simultaneous and congruent measurement of two (or more) fluid properties, that is, at the same instant and from the same identical set of particles comprising the fluid domain. Example sensors described in this specification may retrieve fluid property measurements, for example, of both continuous and dispersed phase, simultaneously and congruently, forming a basis for in situ and real-time multi-phase compositional analysis.
(15) An example resonator sensor as described in this specification may provide simultaneous and congruent measurement of acoustic properties that may allow in situ downhole discrimination of bulk fluid properties, for example, mass density and sound speed. An example fluid may be a multi-phase fluid. An example fluid may include oil, water, gas, drilling fluid, or a combination of two or more of oil, water, gas, and drilling fluid. An example resonator sensor implementation may use the dynamic acoustic behavior of a dilatational fluid volume brought into resonance by electromechanical means to form an algorithm that relates feedback coupling between the resonating fluid volume and the electromechanical device to infer acoustic properties of the fluid. The dilatational resonance of the fluid volume may be formed intrinsically by curvilinear Rhodonea contours of a leaf-type cell piezoelectric structure acting on a subdomain of a fluid that flows through the cell structure to create an intrinsic Helmholtz cavity response, for example, using only the leaf cell and the fluid.
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(18) Where ‘u’ and ‘v’ are the are the Rhodonea conformal domain coordinates as illustrated in the constant coordinate ‘x’/‘y’ plot of
(19) An example leaf cell 200 is shown in
(20) Electrical admittance is a measure of how easily a circuit or device will allow a current to flow and is defined as admittance Y=1/Z, where Z is the impedance. In reactive (alternating current) circuits, voltage V=IZ, where V and I are the complex scalars in the voltage and current respectively, and Z is the complex impedance. In Cartesian form, impedance is defined as Z=R+jX where the real part of impedance is the resistance R and the imaginary part is the reactance X (the opposition of a circuit element to a change in current or voltage). The mechanical deformation of a conductor (for example, a leaf cell) alters the resistance and reactance of the conductor, and a change in current (for example, phase shift or magnitude) flowing across the conductor may be detected and used to determine complex admittance spectra.
(21) An example leaf cell sensor assembly design is illustrated in
(22) In some implementations, one or more components of a leaf cell sensor may be adapted to a variety of downhole fluid identification applications including production logging, logging while drilling, and formation sampling and testing. A leaf cell sensor may be implemented as a stand-alone device or may be integrated into one or more downhole tools, for example, production logging or logging while drilling tools.
(23) An example leaf cell sensor operates on the principle that upon excitation of the leaf cell a nearly uniform cylindrical shaped pressure distribution is developed throughout an interior fluid region encompassed by the leaf cell boundary, where the pressure distribution is that of a classical Helmholtz resonator cavity response, but without the reflective walls of a cavity. This aspect of the resonance response is an intent of design for the sensor to interact specifically with the bulk modulus of a fluid medium, and subsequently provide sensitivity to changes in the fluid properties, for example, density and sound speed, from, for example, the compressibility of the fluid. As a result, a unique feature of the leaf cell resonator sensor is that the sensor is capable of retrieving fluid measurements, for example, a density or sound speed measurement, or both, from the fluid independent of the method of deployment, as there is no need for extraneous boundaries in order to develop the Helmholtz cavity-type response. In effect, the resonance characteristics of the fluid volume are coupled intrinsically to the dynamics of the set of curvilinear Rhodonea contour arcs and spoke members comprising the leaf-type cell piezoelectric structure, for example, through the dynamic compressibility of the fluid.
(24) In an example design process for developing a conceptual leaf cell sensor assembly, design trade studies were conducted in the form of a series of Multiphysics harmonic simulations using a commercial finite element software package (Ansys®). The analyses used a coupled piezoelectric-structural-acoustic finite element model that includes detailed representations for an example lead zirconate titanate (PZT) leaf cell, the coaxial feedthrough structures, and the acoustic fluid domain. Other materials that may be used for a leaf cell include crystalline materials (for example, Langasite, Gallium orthophosphate, Lithium niobate, Lithium tantalite, Quartz, Berlinite, Rochelle salt, or Topaz), ceramics (for example, potassium niobate, sodium tungstate, zinc oxide, sodium potassium niobate, Bismuth ferrite, Sodium niobate, Barium titanate, Bismuth titanate, or Sodium bismuth titanate), or polymers (for example, Polyvinylidene Chloride). The model included appropriate fluid-structural interaction and non-reflecting radiation conditions on the fluid boundary to represent placing the sensor assembly in an open-field type fluid environment. The example finite element model utilized in the simulations is illustrated in
(25) Example simulation results for a frequency response to sinusoidal excitation by a leaf cell resonator in a pure water fluid domain are shown in
(26) The sensitivity of an example leaf cell resonator sensor to changes in fluid acoustic properties may be illustrated in the electrical admittance frequency response spectra, for example, as shown in
(27) Though the correlation indicated in
(28) Example sensor admittance amplitude spectra are shown in
(29) Using these seven basic parametric functions and unique differences of pairs, a statistical variable set of twenty eight parametric functions was constructed upon which to investigate fluid identification algorithm construction. This set of twenty eight parametric functions was implemented into a statistical (linear) multi-regression analysis using the MatLab® software package. The results of the multi-regression analyses for fluid density identification are shown in Table 1 and
(30) TABLE-US-00001 TABLE 1 Max. Error = 0.01102 g/cc Avg. Error = 0.00316 g/cc Density R{circumflex over ( )}2 = 0.99921 rho_function rho_coeff t_test p_test “(DR − DPHBW)” 3.439773034154E−04 1.501340048345E+02 6.992535937213E−83 “(DI2 − DPHBW)” −2.181813501313E−04 −1.054567789273E+02 4.195763118402E−73 “(DM2){circumflex over ( )}1/2” −5.676581632404E−03 −2.743745352172E+03 1.330346301263E−163 rho = α.sub.1(DR − DPHBW) + α.sub.2(DI2 − DPHBW) + α.sub.3√{square root over (DM2)}
(31) TABLE-US-00002 TABLE 2 Sound Predict Speed Density Density Error (m/s) (g/cc) (g/cc) (g/cc) 323.2 0.01278 0.0128 0 1500 0.6 0.611 0.011 1500 0.62 0.6295 0.0095 1500 0.64 0.6481 0.0081 1500 0.66 0.6667 0.0067 1500 0.68 0.6853 0.0053 1500 0.7 0.7041 0.0041 1500 0.72 0.7229 0.0029 1500 0.74 0.7417 0.0017 1500 0.76 0.7606 0.0006 1500 0.78 0.7795 0.0005 1500 0.8 0.7985 0.0015 1500 0.82 0.8176 0.0024 1500 0.84 0.8366 0.0034 1500 0.86 0.8558 0.0042 1500 0.88 0.8749 0.0051 1500 0.9 0.8942 0.0058 1500 0.92 0.9134 0.0066 1500 0.94 0.9327 0.0073 1500 0.96 0.9521 0.0079 1500 0.98 0.9715 0.0085 1500 1 0.9909 0.0091 1200 0.6 0.5951 0.0049 1200 0.62 0.6154 0.0046 1200 0.64 0.6358 0.0042 1200 0.66 0.6562 0.0038 1200 0.68 0.6767 0.0033 1200 0.7 0.6972 0.0028 1200 0.72 0.7177 0.0023 1200 0.74 0.7383 0.0017 1200 0.76 0.7589 0.0011 1200 0.78 0.7795 0.0005 1200 0.8 0.8002 0.0002 1200 0.82 0.821 0.001 1200 0.84 0.8417 0.0017 1200 0.86 0.8625 0.0025 1200 0.88 0.8834 0.0034 1200 0.9 0.9042 0.0042 1200 0.92 0.9251 0.0051 1200 0.94 0.9461 0.0061 1200 0.96 0.967 0.007 1200 0.98 0.988 0.008 1200 1 1.0091 0.0091 900 0.6 0.5995 0.0005 900 0.62 0.6194 0.0006 900 0.64 0.6393 0.0007 900 0.66 0.6593 0.0007 900 0.68 0.6793 0.0007 900 0.7 0.6992 0.0008 900 0.72 0.7192 0.0008 900 0.74 0.7393 0.0007 900 0.76 0.7593 0.0007 900 0.78 0.7794 0.0006 900 0.8 0.7995 0.0005 900 0.82 0.8196 0.0004 900 0.84 0.8397 0.0003 900 0.86 0.8598 0.0002 900 0.88 0.88 0 900 0.9 0.9001 0.0001 900 0.92 0.9203 0.0003 900 0.94 0.9406 0.0006 900 0.96 0.9608 0.0008 900 0.98 0.981 0.001 900 1 1.0013 0.0013
(32) The maximum value of the ‘p-test’ coefficients was p_test<<0.05, which indicated that the calculated model is highly relevant to the underlying physics and not simply a numerical artifact of the data set. This linear model was based on three parametric functions involving resonance frequency shifts as well as distortion due to change in the resonance bandwidth:
rho=α.sub.1(DR−DPHBW)+α.sub.2(DI2−DPHBW)+α.sub.3√{square root over (DM2)}
where DR denotes peak shift in the real part of complex admittance between air and fluid, DPHBW denotes change in bandwidth between air and fluid, DI2 denotes the valley shift in the imaginary part of admittance between air and fluid, and DM2 denotes the valley shift in admittance magnitude between air and fluid. The maximum calculated density error over the range of sixty four fluid properties sets was 0.011 g/cc.
(33) A similar linear multi-regression analysis was performed for fluid sound speed sensitivity. The results of the multi-regression analyses for fluid sound speed identification are shown in Table 3 and
(34) TABLE-US-00003 TABLE 3 Max. Error = 25.66 m/sec Avg. Error = 7.91 m/sec Sound_Speed R{circumflex over ( )}2 = 0.99789 ss_function ss_coeff t_test p_test “DPH” 1.836454704148E+00 4.053817323E+02 1.859732235E−110 “(DR − DPHBW)” −2.048583785107E+00 −4.435181755E+02 5.906131186E−113 “(DI2 − DPHBW){circumflex over ( )}(1/2)” 2.770669897048E+01 5.998499382E+03 2.417310378E−185 ss = α.sub.1DPH + α.sub.2(DR − DPHBW) + α.sub.3√{square root over (DI2 − DPHBW)}
(35) TABLE-US-00004 TABLE 4 Sound Predict Density Speed Sound speed Error (g/cc) (m/s) (m/s) (m/s) 0.01278 323.2 323.2 0 1 900 909.57 9.57 1 930 939.01 9.01 1 960 968.36 8.36 1 990 997.63 7.63 1 1020 1026.82 6.82 1 1050 1055.93 5.93 1 1080 1084.95 4.95 1 1110 1113.88 3.88 1 1140 1142.73 2.73 1 1170 1171.48 1.48 1 1200 1200.15 0.15 1 1230 1228.72 1.28 1 1260 1257.19 2.81 1 1290 1285.57 4.43 1 1320 1313.86 6.14 1 1350 1342.04 7.96 1 1380 1370.13 9.87 1 1410 1398.11 11.89 1 1440 1425.99 14.01 1 1470 1453.76 16.24 1 1500 1481.42 18.58 0.8 900 910.2 10.2 0.8 930 939.88 9.88 0.8 960 969.5 9.5 0.8 990 999.05 9.05 0.8 1020 1028.55 8.55 0.8 1050 1057.98 7.98 0.8 1080 1087.34 7.34 0.8 1110 1116.64 6.64 0.8 1140 1145.87 5.87 0.8 1170 1175.04 5.04 0.8 1200 1204.14 4.14 0.8 1230 1233.17 3.17 0.8 1260 1262.12 2.12 0.8 1290 1291.01 1.01 0.8 1320 1319.82 0.18 0.8 1350 1348.56 1.44 0.8 1380 1377.23 2.77 0.8 1410 1405.82 4.18 0.8 1440 1434.33 5.67 0.8 1470 1462.77 7.23 0.8 1500 1491.12 8.88 0.6 900 874.34 25.66 0.6 930 907.42 22.58 0.6 960 940.4 19.6 0.6 990 973.29 16.71 0.6 1020 1006.09 13.91 0.6 1050 1038.78 11.22 0.6 1080 1071.38 8.62 0.6 1110 1103.87 6.13 0.6 1140 1136.26 3.74 0.6 1170 1168.54 1.46 0.6 1200 1200.71 0.71 0.6 1230 1232.77 2.77 0.6 1260 1264.73 4.73 0.6 1290 1296.56 6.56 0.6 1320 1328.28 8.28 0.6 1350 1359.88 9.88 0.6 1380 1391.36 11.36 0.6 1410 1422.71 12.71 0.6 1440 1453.94 13.94 0.6 1470 1485.04 15.04 0.6 1500 1516.01 16.01
(36) The maximum value of the ‘p-test’ coefficients is p_test<<0.05, which indicates that the calculated model is highly relevant to the underlying physics and not simply a numerical artifact of the data set. This linear model is also based on three parametric functions involving resonance frequency shifts as well as distortion due to change in the resonance bandwidth:
ss=α.sub.1DPH+α.sub.2(DR−DPHBW)+α.sub.3√{square root over (DI2DPHBW)}
The maximum calculated sound speed error over the range of sixty four fluid properties sets was 25.66 m/sec, or 2.93%.
(37) The technologies described in this specification may be further adapted to estimate multiphase properties of fluids, for example, gas/oil ratio (GOR), fraction of brine in oil, or the density of an oil portion of a multiphase fluid.
(38) All or part of the technologies described in this specification and their various modifications can be implemented or controlled, at least in part, via a computer program product, such as a computer program tangibly embodied in one or more information carriers, such as in one or more tangible machine-readable storage media, for execution by, or to control the operation of, data processing apparatus, such as a programmable processor, a computer, or multiple computers.
(39) A computer program can be written in any form of programming language, including compiled or interpreted languages, and it can be deployed in any form, including as a stand-alone program or as a module, part, subroutine, or other unit suitable for use in a computing environment. A computer program can be deployed to be executed on one computer or on multiple computers at one site or distributed across multiple sites and interconnected by a network.
(40) Actions associated with operating or controlling the tools can be performed or controlled by one or more programmable processors executing one or more computer programs to perform the functions of the calibration process. All or part of the tools can be controlled using special purpose logic circuitry, for example, an FPGA (field programmable gate array) and/or an ASIC (application-specific integrated circuit).
(41) Processors suitable for the execution of a computer program include, by way of example, both general and special purpose microprocessors, and any one or more processors of any kind of digital computer. Generally, a processor will receive instructions and data from a read-only storage area or a random access storage area or both. Elements of a computer (including a server) include one or more processors for executing instructions and one or more storage area devices for storing instructions and data. Generally, a computer will also include, or be operatively coupled to receive data from, or transfer data to, or both, one or more machine-readable storage media, such as mass storage devices for storing data, for example, magnetic, magneto-optical disks, or optical disks. Non-transitory machine-readable storage media suitable for embodying computer program instructions and data include all forms of non-volatile storage area, including by way of example, semiconductor storage area devices such as EPROM, EEPROM, and flash storage area devices; magnetic disks such as internal hard disks or removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.
(42) Each computing device, such as server, may include a hard drive for storing data and computer programs, and a processing device (for example, a microprocessor) and memory (for example, RAM) for executing computer programs.
(43) Elements of different implementations described in this specification may be combined to form other implementations not specifically set forth above. Elements may be left out of the tools and associated components described in this specification without adversely affecting their operation or the operation of the system in general. Furthermore, various separate elements may be combined into one or more individual elements to perform the functions described in this specification.
(44) Other implementations not specifically described in this specification are also within the scope of the following claims.