CLUTCH UNIT
20190210489 ยท 2019-07-11
Inventors
Cpc classification
F16D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/168
PERFORMING OPERATIONS; TRANSPORTING
F16D41/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/938
PERFORMING OPERATIONS; TRANSPORTING
F16D67/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A clutch unit includes a lever-side clutch part to control transmission and interruption of rotational torque input through lever operation, and a brake-side clutch part to transmit the rotational torque from the lever-side clutch part to an output side, and interrupt rotational torque reversely input from the output side. The brake-side clutch part includes a cover constrained in rotation, an output shaft to output the rotation, an inner ring to receive the rotational torque input from the lever-side clutch part, and a cylindrical roller to control interruption of the rotational torque from the output shaft and transmission of the rotational torque from the inner ring through engagement and disengagement between an outer ring and the output shaft. The inner ring includes a slide gear which meshes with the cover during interruption of the rotational torque and is released from the meshing state during transmission of the rotational torque.
Claims
1. A clutch unit, comprising: a lever-side clutch part, which is provided on an input side, and is configured to control transmission and interruption of a rotational torque input through a lever operation; and a brake-side clutch part, which is provided on an output side, and is configured to transmit the rotational torque from the lever-side clutch part to the output side, and interrupt a rotational torque reversely input from the output side, wherein the brake-side clutch part comprises: a stationary member, which is constrained in rotation; an output member configured to output the rotation; an input member, which is arranged between the stationary member and the output member, and is configured to receive the rotational torque input from the lever-side clutch part; and an engaging element configured to control the interruption of the rotational torque reversely input from the output member and the transmission of the rotational torque input from the input member through engagement and disengagement between the stationary member and the output member, and wherein the input member coupled to the output member so as to be capable of transmitting the torque comprises a gear member mounted thereto, which meshes with the stationary member during interruption of the rotational torque and is released from the meshing state with the stationary member during transmission of the rotational torque.
2. The clutch unit according to claim 1, wherein the gear member is arranged so as to be movable in an axial direction relative to the input member of the brake-side clutch part, and wherein a cam mechanism configured to move the gear member in the axial direction to control the meshing with the stationary member and the release of the meshing state is interposed between the gear member and the input member of the lever-side clutch part.
3. The clutch unit according to claim 1, wherein an elastic member configured to elastically urge the gear member in a direction of releasing the meshing state between the gear member and the stationary member is interposed between the input member of the brake-side clutch part and the gear member.
4. The clutch unit according to claim 1, wherein the lever-side clutch part and the brake-side clutch part are assembled to a seat lifter part for an automobile.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF EMBODIMENTS
[0040] Detailed description is now given of a clutch unit according to an embodiment of the present invention with reference to the drawings.
[0041] As illustrated in
[0042] As illustrated in
[0043] In the lever-side clutch part 11, the side plate 13 is fixed to the outer ring 14 by inserting claw parts 13a formed on an outer peripheral edge portion of the side plate 13 into cutout recessed parts 14a formed in an outer peripheral edge portion of the outer ring 14, and crimping the claw parts 13a. Thus, the side plate 13 and the outer ring 14 are formed into an integrated input member of the lever-side clutch part 11. A plurality of cam surfaces 14b are formed at equal intervals in the circumferential direction on an inner periphery of the outer ring 14. The input of the rotational torque to the outer ring 14 is performed through an operation lever 43 (see
[0044] The inner ring 15 comprises a tubular part 15a, a radially expanded part 15b, and a plurality of pillar parts 15c. The tubular part 15a is configured to receive an output shaft 22 inserted therethrough. The radially expanded part 15b is formed by extending an end portion of the tubular part 15a on a brake side radially outward. The plurality of pillar parts 15c are formed so as to protrude by bending an outer peripheral end portion of the radially expanded part 15b in an axial direction. A wedge gap 20 is formed between a cylindrical outer peripheral surface 15d of the tubular part 15a of the inner ring 15 and each of the cam surfaces 14b formed on the inner periphery of the outer ring 14. The cylindrical rollers 16 are arranged in the wedge gaps 20 at the equal intervals in the circumferential direction by the cage 17.
[0045] The inner centering spring 18 is a C-shaped elastic member having a circular cross section provided between the cage 17 and a cover 24 of the brake-side clutch part 12. Both end portions of the inner centering spring 18 are locked to parts of the cage 17 and the cover 24. When the rotational torque input from the outer ring 14 through the lever operation is applied, the inner centering spring 18 is spread outward as the cage 17 following the outer ring 14 rotates relative to the cover 24 in a stationary state, and an elastic force is thus accumulated. When the rotational torque input from the outer ring 14 is released, the inner centering spring 18 returns the cage 17 to the neutral state by the elastic force.
[0046] The outer centering spring 19 positioned on a radially outer side with respect to the inner centering spring 18 is a C-shaped band-plate elastic member arranged between the outer ring 14 and the cover 24. Both end portions of the outer centering spring 19 are locked to parts of the outer ring 14 and the cover 24. When the rotational torque input from the outer ring 14 through the lever operation is applied, the outer centering spring 19 is spread outward as the outer ring 14 rotates relative to the cover 24 in a stationary state, and an elastic force is thus accumulated. When the rotational torque input from the outer ring 14 is released, the outer centering spring 19 returns the outer ring 14 to the neutral state by the elastic force.
[0047] The cage 17 is a cylindrical member made of resin in which a plurality of pockets 17a configured to receive the cylindrical rollers 16 are formed at the equal intervals in the circumferential direction. The end portion of the inner centering spring 18 are locked to one end portion of the cage 17 in the axial direction, that is, an end portion of the brake-side clutch part 12 on the cover 24 side in the axial direction. The cage 17 is arranged between the outer ring 14 and the inner ring 15.
[0048] As illustrated in
[0049] In the output shaft 22, a large-diameter part 22b extending outward in the radial direction so as to have a larger diameter is formed integrally with a center portion of a shaft part 22a in the axial direction on which the tubular part 15a of the inner ring 15 is externally inserted. A pinion gear 22d configured to be coupled to a seat lifter part 41 (see
[0050] A plurality of flat cam surfaces 22e are formed at equal intervals in the circumferential direction on an outer periphery of the large-diameter part 22b of the output shaft 22. The two cylindrical rollers 27 and the one plate spring 28 interposed between the two cylindrical rollers 27 are arranged in each of wedge gaps 26 formed between each of the cam surfaces 22e of the larger diameter part 22b and a cylindrical inner peripheral surface 23a of the outer ring 23. The cylindrical rollers 27 and the plate spring 28 are arranged at the equal intervals in the circumferential direction by the pillar parts 15c of the inner ring 15.
[0051] The inner ring 15 has a function as an input member of the brake-side clutch part 12 by transmitting the rotational torque input from the outer ring 14 of the lever-side clutch part 11 to the output shaft 22 through the radially expandedpart 15b. Moreover, the inner ring 15 has a function as a cage by receiving the cylindrical rollers 27 and the plate springs 28 in pockets 15f and retaining the cylindrical rollers 27 and the plate springs 28 by the pillar parts 15c at the equal intervals in the circumferential direction.
[0052] A protrusion 22f configured to transmit the rotational torque from the inner ring 15 to the output shaft 22 is formed on the large-diameter part 22b of the output shaft 22. The protrusion 22f is inserted and arranged with a clearance in the circumferential direction in a hole 15e formed in the radially expanded part 15b of the inner ring 15 (see
[0053] In the brake-side clutch part 12, the side plate 25 is fixed to the outer ring 23 and the cover 24 by inserting claw parts 25a formed on an outer peripheral edge portion of the side plate 25 into cutout recessed parts 23b formed in an outer peripheral edge portion of the outer ring 23 having a thick plate shape and cutout recessed parts (not shown) formed in an outer peripheral edge portion of the cover 24, and crimping the claw parts 25a. As a result, the outer ring 23, the cover 24, and the side plate 25 are integrated as a stationary member of the brake-side clutch part 12.
[0054] The friction ring 29 is a member formed into a ring shape by applying injection-molding or the like on a resin material, and is fixed to the side plate 25. This friction ring 29 is press-fitted with interference to an inner peripheral surface 22g of an annular recessed part 22c formed in the large-diameter part 22b of the output shaft 22. A rotational resistance is applied to the output shaft 22 by a friction force generated between an outer peripheral surface 29b of the friction ring 29 and the inner peripheral surface 22g of the annular recessed part 22c of the output shaft 22 when the lever is operated.
[0055] Description is now given of an operation example of the lever-side clutch part 11 and the brake-side clutch part 12 having the configuration described above.
[0056] In the lever-side clutch part 11, when the rotational torque is input to the outer ring 14 through the lever operation, the cylindrical rollers 16 are engaged with the wedge gaps 20 between the cam surfaces 14b of the outer ring 14 and the cylindrical outer peripheral surface 15d of the inner ring 15. The rotational torque is transmitted to the inner ring 15 thorough the engagement of the cylindrical rollers 16 in the wedge gaps 20, thereby rotating the inner ring 15. On this occasion, as the outer ring 14 and the cage 17 rotate, the elastic forces are accumulated in both of the centering springs 18 and 19.
[0057] When the input of the rotational torque through the lever operation is lost, the cage 17 and the outer ring 14 return to the respective neutral states by the elastic forces of both of the centering springs 18 and 19. Meanwhile, the inner ring 15 maintains a given rotational position. Thus, the inner ring 15 rotates in an inching manner by repetition of the rotation of the outer ring 14, that is, a pumping operation on the operation lever 43.
[0058] In the brake-side clutch part 12, even when a rotational torque is reversely input to the output shaft 22 by seating on a seat 40 (see
[0059] Meanwhile, when the rotational torque is input from the inner ring 15 of the lever-side clutch part 11 to the pillar parts 15c through the lever operation, the pillar parts 15c are brought into abutment against the cylindrical rollers 27, and press the cylindrical rollers 27 against the elastic forces of the plate springs 28. With this, the cylindrical rollers 27 are disengaged from the wedge gaps 26. As a result of the disengagement of the cylindrical rollers 27 from the wedge gaps 26, the locked state of the output shaft 22 is released, and the output shaft 22 thus becomes rotatable. When the locked state of the output shaft 22 is released, the rotational resistance is applied to the output shaft 22 by the friction ring 29.
[0060] When the pillar parts 15c of the inner ring 15 further rotate, the clearance between the hole 15e of the radially expanded part 15b of the inner ring 15 and the protrusion 22f of the large-diameter part 22b of the output shaft 22 decreases, and the radially expanded part 15b of the inner ring 15 is brought into abutment against the protrusion 22f of the output shaft 22 in the rotational direction. As a result, the rotational torque from the lever-side clutch part 11 is transmitted to the output shaft 22 via the protrusion 22f, and the output shaft 22 thus rotates. In other words, when the pillar parts 15c rotate in the inching manner, the output shaft 22 also rotates in the inching manner. As a result, the seat 40 can be vertically adjusted.
[0061] The clutch unit 10 having the structure described above is used after being assembled to the seat lifter part 41 for an automobile, which is configured to adjust a height of the seat 40 through the lever operation.
[0062] As illustrated in
[0063] The seat lifter part 41 has the following structure. One ends of link members 45 and 46 are pivotably mounted to a slidable member 44. Another ends of the link members 45 and 46 are pivotably mounted to the seating seat 48. A sector gear 47 is provided integrally with another end of the link member 45. The sector gear 47 meshes with the pinion gear 22d of the output shaft 22 of the clutch unit 10.
[0064] For example, when the seat surface of the seating seat 48 is to be lowered, the locked state of the brake-side clutch part (see
[0065] As a result of the unlocking of the brake-side clutch part 12, the pinion gear 22d of the output shaft 22 of the brake-side clutch part 12 is turned clockwise (in a direction indicated by the arrow of
[0066] In such a manner, when the operation lever 43 is released after the height of the seat surface of the seating seat 48 is adjusted, the operation lever 43 swings upward by the elastic forces of both of the centering springs 18 and 19, and returns to an original position (neutral state). When the operation lever 43 is swung upward, the seat surface of the seating seat 48 is raised through an operation opposite to the operation described above. When the operation lever 43 is released after the height adjustment of the seating seat 48, the operation lever 43 swings downward, and returns to the original position (neutral state).
[0067] The overall configuration of the clutch unit 10 according to the embodiment and the seat lifter part 41 into which the clutch unit 10 is assembled are as described above. Detailed description is now given of the characteristic configuration of the clutch unit 10.
[0068] While the output shaft 22 is locked in the brake-side clutch part 12, when a vertical vibration is generated during travelling of a vehicle on a rough road or the like in a seating state on the seat 40 (see
[0069] As illustrated in
[0070] The slide gear 32 is a ring-shaped band-plate member having teeth 32a (hereinafter referred to as external teeth) formed on an outer periphery thereof. In contrast, teeth 24a (hereinafter referred to as internal teeth) corresponding to the external teeth 32a of the slide gear 32, respectively, are formed on an inner periphery of the cover 24. The external teeth 32a of the side gear 32 and the internal teeth 24a of the cover 24 can mesh with each other.
[0071] Splines 32b and 15g are formed on an inner periphery of the slide gear 32 and an outer periphery of the tubular part 15a of the inner ring 15, respectively. A movement of the slide gear 32 in the axial direction relative to the inner ring 15 is permitted, and a movement of the slide gear 32 in the circumferential direction (rotation) relative to the inner ring 15 is inhibited through the splines 32b and 15g. In this embodiment, as the meshing structure between the slide gear 32 and the inner ring 15, the spline structure movable in the axial direction is exemplified. However, the meshing structure may be a key structure capable of moving in the axial direction, and preventing the rotation.
[0072] Meanwhile, a cam mechanism 33 configured to move the slide gear 32 in the axial direction to control meshing and release of the meshing state with the cover 24 is interposed between the slide gear 32 and the outer ring 14 of the lever-side clutch part 11.
[0073] As illustrated in
[0074] As illustrated in
[0075] As illustrated in
[0076] Moreover, as illustrated in
[0077] The elastic member 34 is configured to apply its elastic force to the slide gear 32, to thereby press the slide gear 32 toward the outer ring 14 side relative to the cover 24 in the stationary state. As a result, the external teeth 32a of the slide gear 32 are reliably disengaged from the internal teeth 24a of the cover 24 when the locked state of the output shaft 22 is released.
[0078] In the clutch unit 10 according to this embodiment, the outer ring 14 is maintained in the neutral state by the outer centering spring 19 under the state in which the rotational torque is not input from the outer ring 14 of the lever-side clutch part 11.
[0079] On this occasion, as illustrated in
[0080] Under the state in which the protrusions 32c of the slide gear 32 are at the neutral positions of the cam grooves 14, the slide gear 32 is pressed toward the cover 24 side in the axial direction against the elastic force of the elastic member 34, and the external teeth 32a of the slide gear 32 and the internal teeth 24a of the cover 24 mesh with each other (see
[0081] On this occasion, the inner ring 15 is coupled to the slide gear 32 through the splines 15g and 32b, and cannot thus move (rotate) in the circumferential direction so as to remain in the stationary state. Moreover, the inner ring 15 and the output shaft 22 are coupled to each other so as to be capable of transmitting the torque through the hole 15e of the radially expanded part 15b and the protrusion 22f of the large-diameter part 22b (see
[0082] In such a manner, the external teeth 32a of the slide gear 32 mesh with the internal teeth 24a of the cover 24, and the inner ring 15 is prevented by the splines 32b and 15g from rotating relative to the slide gear 32. The inner ring 15 is consequently coupled to the output shaft 22 so as to be capable of transmitting the torque.
[0083] As a result, even when a vertical vibration is generated during travelling of a vehicle on a rough road or the like in a seating state on the seat 40, and a rotational torque in a forward direction and a rotational torque in a backward direction are reversely input in an alternate and continuous manner to the output shaft 22 due to the vertical vibration, the rotation of the output shaft 22 can be stopped at a time point when the protrusion 22f of the output shaft 22 rotates by an angle corresponding to a clearance at which the protrusion 22f of the output shaft 22 comes into contact with the hole 15e of the inner ring 15. In other words, the output shaft 22 does not rotate beyond an amount equal to or more than the minute angle corresponding to the clearance between the hole 15e of the inner ring 15 and the protrusion 22f of the output shaft 22, and the output shaft 22 can thus be locked.
[0084] In the brake-side clutch part 12, even when contact positions of the cylindrical rollers 27 are slightly displaced between the outer ring 23 and the output shaft 22, or hysteresis of an elastic deformation is present in the output shaft 22, the outer ring 23, and the cylindrical rollers 27 which bear the rotational torque, a gradual rotation of the output shaft 22 can thus be prevented through the meshing between the external teeth 32a of the slide gear 32 and the internal teeth 24a of the cover 24.
[0085] As a result, occurrence of a phenomenon in which the seat 40 is slightly lowered can be prevented. Moreover, the meshing between the external teeth 32a of the slide gear 32 and the internal teeth 24a of the cover 24 enables bearing of a high torque on the brake-side clutch part 12.
[0086] Meanwhile, when the rotational torque is input from the outer ring 14 of the lever-side clutch part 11, a phase shift occurs between the protrusions 32c of the slide gear 32 and the cam grooves 14c of the outer ring 14 in the cam mechanism 33 of the brake-side clutch part 12.
[0087] Specifically, when the cam surface 14d of each of the cam grooves 14c of the outer ring 14 moves in the circumferential direction relative to the distal-end curve forming part 32d of each of the protrusions 32c of the slide gear 32 as a result of the rotation of the outer ring 14 as indicated by the solid arrow of
[0088] As a result of the movement of the cam grooves 14c of the outer ring 14 in the circumferential direction and the movement of the protrusions 32c of the slide gear 32 in the axial direction, the distal-end curve forming part 32d of each of the protrusions 32c of the slide gear 32 moves from the crest portion 14da of the cam surface 14d to the groove bottom portion 14dc through the inclined portion 14db. As a result, the distal-end curve forming parts 32d of the protrusions 32c of the slide gear 32 are held in abutment against the groove bottom portions 14dc of the cam surfaces 14d of the cam grooves 14c.
[0089] As described above, as illustrated in
[0090] As a result of the movement of the slide gear 32 in the axial direction, the external teeth 32a of the slide gear 32 are disengaged from the internal teeth 24a of the cover 24, and the meshing state between the external teeth 32a of the slide gear 32 and the internal teeth 24a of the cover 24 is thus released. As a result, the locked state of the output shaft 22 is released, and the output shaft 22 thus becomes rotatable relative to the outer ring 23.
[0091] In this embodiment, there is employed a structure in which the elastic member 34 configured to elastically urge the slide gear 32 in the direction of releasing the meshing state between the slide gear 32 and the cover 24 is interposed between the radially expanded part 15b of the inner ring 15 and the slide gear 32. With this structure, the external teeth 32a of the slide gear 32 can reliably be disengaged from the internal teeth 24a of the cover 24 by the elastic force of the elastic member 34 when the locked state of the output shaft 22 is released.
[0092] Moreover, in this embodiment, there is employed a structure in which the cam mechanism 33 (the protrusions 32c of the slide gear 32 and the cam grooves 14c of the outer ring 14) configured to move the slide gear 32 in the axial direction to control the meshing and the release of the meshing state with the cover 24 is interposed between the slide gear 32 and the outer ring 14. Thus, the meshing and the release of the meshing state between the slide gear 32 and the cover 24 can thus easily be performed.
[0093] Moreover, immediately after the external teeth 32a of the slide gear 32 are disengaged from the internal teeth 24a of the cover 24, there is given the state in which the cylindrical rollers 27 are engaged with the wedge gaps 26 between the outer ring 23 and the output shaft 22 in the brake-side clutch part 12. Therefore, even when the rotational torque is reversely input to the output shaft 22 at this time point, the output shaft 22 is reliably locked.
[0094] After that, when the external teeth 32a of the slide gear 32 are completely disengaged from the internal teeth 24a of the cover 24 as a result of the movement of the slide gear 32 in the axial direction, the cylindrical rollers 27 are disengaged from the wedge gaps 26 between the outer ring 23 and the output shaft 22. Thus, noise such as gear rattle is not generated between the slide gear 32 and the cover 24 during the lever operation.
[0095] As described above, in the brake-side clutch part 12, the structure in which the cylindrical rollers 27 are engaged with the wedge gaps 26 between the outer ring 23 and the output shaft 22 is required in addition to the structure in which the external teeth 32a of the slide gear 32 and the internal teeth 24a of the cover 24 mesh with each other.
[0096] The present invention is not limited to the above-mentioned embodiment. As a matter of course, the present invention may be carried out in various modes without departing from the spirit of the present invention. The scope of the present invention is defined in claims, and encompasses equivalents described in claims and all changes within the scope of claims.