Membrane casing and membrane component
10343936 ยท 2019-07-09
Assignee
Inventors
Cpc classification
B01D2201/296
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/303
PERFORMING OPERATIONS; TRANSPORTING
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
B01D2313/02
PERFORMING OPERATIONS; TRANSPORTING
B01D63/066
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D65/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A membrane casing that watertightly houses a membrane element for filtering raw water includes a tubular casing main body, a lid body, and a pressing mechanism. The casing main body houses a membrane element. The lid body fits an opening end of the casing main body and is movable in the axial direction of the casing main body while maintaining the attitude and while securing watertightness with the casing main body. The pressing mechanism and presses the lid body to press and hold the membrane element housed in the casing main body. The membrane casing has a simple configuration capable of watertightly securing using a predetermined pressing force by accommodating variations in size of the membrane element, even if the membrane casing cannot be formed into a cylindrical shape.
Claims
1. A non-cylindrical membrane casing configured to watertightly house a non-cylindrical membrane element for filtering raw water, the membrane casing comprising: a non-cylindrical casing main body configured to detachably house the membrane element; a lid body configured to fit an opening end of the casing main body and configured to be movable in an axial direction of the casing main body while securing watertightness with the casing main body; and a pressing mechanism configured to press the lid body to press and hold the membrane element housed in the casing main body wherein the pressing mechanism comprises: a supporting unit configured to be supported by the casing main body; and a maintaining unit configured to adjustably maintain relative positions of the supporting unit and the lid body along the axial direction of the casing main body, and wherein the lid body is configured to be fitted to an opening end of the casing main body, a seal is disposed on an outer peripheral edge surface of the lid body to ensure watertightness with an inner peripheral face of the casing main body, and the inner peripheral face of the casing main body is smooth at least in a moving range of the seal.
2. The membrane casing according to claim 1, wherein the lid body has a fluid conducting opening through which a fluid inside the casing main body is capable of flowing, and wherein the maintaining unit comprises a fluid conducting pipe capable of being communicably coupled to the fluid conducting opening.
3. The membrane casing according to claim 2, wherein the maintaining unit comprises a tubular unit having an externally threaded portion on an outer periphery, and wherein the supporting unit comprises an annular unit having on an inner periphery an internally threaded portion configured to be screwed to the externally threaded portion of the maintaining unit.
4. The membrane casing according to claim 3, wherein the supporting unit comprises a plurality of arch-shaped beam units curving toward outside of the casing, and wherein the annular unit is coupled to the plurality of beam units.
5. The membrane casing according to claim 3, wherein the moving range of the seal is set to an end edge portion of the casing main body, and the end edge portion has a diameter larger than a diameter of a central portion of the casing main body.
6. A membrane component comprising: the membrane casing according to claim 1; and the membrane element housed in the membrane casing.
7. A membrane component comprising: the membrane casing according to claim 2; and the membrane element housed in the membrane casing.
8. A membrane component comprising: the membrane casing according to claim 3; and the membrane element housed in the membrane casing.
9. A membrane component comprising: the membrane casing according to claim 4; and the membrane element housed in the membrane casing.
10. The membrane casing according to claim 1, wherein the maintaining unit comprises a tubular unit having an externally threaded portion on an outer periphery, and wherein the supporting unit comprises an annular unit having on an inner periphery an internally threaded portion configured to be screwed to the externally threaded portion of the maintaining unit.
11. The membrane casing according to claim 10, wherein the supporting unit comprises a plurality of arch-shaped beam units curving toward outside of the casing, and wherein the annular unit is coupled to the plurality of beam units.
12. The membrane casing according to claim 10, wherein the moving range of the seal is set to an end edge portion of the casing main body, and the end edge portion has a diameter larger than a diameter of a central portion of the casing main body.
13. A membrane component comprising: the membrane casing according to claim 10; and the membrane element housed in the membrane casing.
14. A membrane component comprising: the membrane casing according to claim 11; and the membrane element housed in the membrane casing.
Description
BRIEF DESCRIPTION OF DRAWINGS
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EMBODIMENTS FOR CARRYING OUT THE INVENTION
(16) The following describes a membrane casing, a membrane component, and a membrane module including the membrane component, according to the present invention.
(17)
(18) Each of the membrane components 20 is constituted of a membrane casing 100 and a membrane element 2 housed in the membrane casing 100. The membrane casing 100 is configured to include a base 30, a casing main body 40, an upper lid body 50, a supporting unit 60 supported by the casing main body 40, a maintaining unit 70 that adjustably maintains the relative positions of the supporting unit 60 and the upper lid body 50 along the axial direction of the casing main body 40, and other constituents.
(19) In a filtering process, raw water supplied through the raw-water header pipe 22 is filtered by the membrane element 2, and the filtrate water is collected through a filtrate-water discharging pipe 54 on the upper lid body 50 into the filtrate-water header pipe 26. In a cleaning process, water for cleaning is supplied through the filtrate-water header pipe 26, washes the membrane element 2, and is discharged through the raw-water header pipe 22. After that, air or the like for cleaning is supplied through the cleaning header pipe 24 to perform flushing. The materials of the base 30, the casing main body 40, the upper lid body 50, the supporting unit 60, the maintaining unit 70, and other constituents may be metal, resin, or other materials as long as the materials can withstand pressures in the filtering process and the cleaning process.
(20)
(21) As illustrated in
(22) On the opposed end face 6b, two slits 5 extending from the center toward the side faces 6d and six slits 5 extending toward the side faces 6c orthogonally to the two slits 5 divide the fluid conducting holes 3 into eight blocks. One fluid conducting hole 3 is formed at the center, and the blocks each include ten fluid conducting holes 3.
(23) In the present embodiment, the ceramic molding 6 has 81 fluid conducting holes 3, and the inner wall surface of each of the fluid conducting holes 3 has a filtration membrane.
(24) Such a ceramic molding 6 can be obtained by press-forming a ceramic granule.
(25) The binders 11 are respectively disposed between the opposed faces 6a and 6b of the plurality of ceramic moldings 6, and sintering is performed at a predetermined temperature for a predetermined period of time with the ceramic moldings 6 aligned so that the fluid conducting holes 3 will overlap and communicate with each other. This process forms a base material formed of a porous body in which the plurality of ceramic moldings 6 are integrally coupled to each other.
(26) In this manner, seven ceramic moldings 6 are stacked, and the porous base material for the membrane element is formed.
(27) Finally, a slurry containing ceramic particles is applied to the inner peripheral faces of the fluid conducting holes 3 of the ceramic moldings 6, and a sintering treatment is performed, so that filtration membrane layers 4 (see
(28) As illustrated in
(29) The membrane element 2 described above is only an example, and its specific configuration is not limited to the configuration of the embodiment. For example, the membrane element 2 is formed of the plurality of ceramic moldings stacked in the present embodiment, but the membrane element 2 can be formed by other various methods such as forming by extrusion molding and bundling a plurality of tubular membranes in a parallel arrangement using a tube plate.
(30) The following describes a specific configuration of the membrane components 20 and the membrane casings 100 constituting the membrane module 1 in detail on the basis of the drawings.
(31) As illustrated in
(32) The central portion of each of the recessed units 36 is integral with a raw-water supply pipe 38 that is coupled to the raw-water header pipe 22 and introduces raw water. The frame bodies 34 each have bolt insertion holes 31 used for tightening and securing each of the casing main bodies 40 in positions corresponding to the corners of each of the protruding walls 33. The lower end edge of the raw-water supply pipe 38 has an annular recessed portion 39 to which an O-ring 39a is fitted, and is watertightly coupled to the raw-water header pipe 22 laterally disposed below. The lower end edge of the outer periphery of the protruding wall 33 has an annular recessed portion 35 to which an O-ring 35a is fitted, and is watertightly coupled to the inner wall of the casing main body 40.
(33) As illustrated in
(34) Corners of the flanges 43 have bolt insertion holes 41. The area of the approximately square-shaped cross-section is configured to be larger than the area of the cross-section of the membrane element 2 so that the casing main body 40 can house therein the membrane element 2 described above. The water filtered by the membrane element 2 is configured to permeate and be stored in a space between the peripheral faces 6c and 6d of the membrane element 2 sandwiched by the opposed faces 6a and 6a, and the inner peripheral faces of the casing main body 40.
(35) The casing main body 40 is disposed to stand on the protruding wall 33 of the base 30 and secured with bolts inserted through the bolt insertion holes 31 of the base 30 and the bolt insertion holes 41 of the casing main body 40.
(36) As illustrated in
(37) As illustrated in
(38) As illustrated in
(39)
(40) The upper lid body 50 is inserted from above the seal cover 90 to fit into the flange 43 through the opening end of the casing main body 40. If the upper lid body 50 is pressed downward, an inner lower edge 51 of the upper lid body 50 presses the rubber seal 44 from above, and an outer lower edge 52 of the upper lid body 50 is configured to press the cylindrical protrusions 92 from above.
(41) As illustrated in
(42) The central portion of the ceiling 53 has a fluid conducting opening 55 to which air or water for cleaning is supplied through the cleaning header pipe 24 (see
(43) The peripheries of the outer lower edge 52, the filtrate-water discharging pipe 54, and the fluid conducting opening 55 respectively have recessed portions 52a, 54a, and 55a for housing O-rings, and are configured to be capable of being sealed so that a fluid passing through each of the above components will not leak.
(44) Accordingly, the O-ring fitted to the recessed portion 52a formed in the outer peripheral edge surface enables the upper lid body 50 to be movable in the axial direction of the casing main body 40 while maintaining the attitude and while securing watertightness with the inner peripheral surface of the casing main body 40.
(45) As illustrated in
(46) The outer periphery of the maintaining unit 70 includes an externally threaded portion 74 lying from the central portion toward the bottom in the up-down direction and includes a rotating operation unit 75 having a hexagonal cross-section above the externally threaded portion 74.
(47) As illustrated in
(48) An end of each of the beam units 64 includes a tubular unit 65 that has a bolt insertion hole 61 for bolt-securing the supporting unit 60 to the bolt insertion hole 41 in the casing main body 40. Bolts are inserted into the bolt insertion holes 41 of the casing main body 40 and the bolt insertion holes 61 of the supporting unit 60 to secure the supporting unit 60 to the casing main body 40.
(49) As illustrated in
(50) The degree of screwing of the externally threaded portion 74 and the internally threaded portion 66 is adjusted by rotationally operating the rotating operation unit 75 of the maintaining unit 70 by hand or with a tool. Accordingly, the degree of pressing on the upper lid body 50 by the maintaining unit 70 is adjusted on the basis of the supporting unit 60.
(51) In other words, the supporting unit 60 and the maintaining unit 70 constitute a pressing mechanism for pressing the upper lid body 50 to keep the membrane element 2 housed in the casing main body 40 pressed and held. The maintaining unit 70 thus serves as a member that adjustably maintains the relative positions of the supporting unit 60 and the lid body 50 along the axial direction of the easing main body 40.
(52) The inner lower edge 51 of the upper lid body 50 presses the rubber seal 44 from above, and the outer lower edge 52 of the upper lid body 50 presses the cylindrical protrusions 92 from above. The membrane element 2 is thus more firmly secured between the upper lid body 50 and the rubber seal 44 disposed in the recessed portion 36 of the base 30.
(53) If raw water is supplied with pressure through the raw-water header pipe 22, the raw water flows into the fluid conducting holes 3 that are open on the bottom end face of the membrane element 2, travels upward, and filtered by the filtration membranes 4 formed on the inner faces of the fluid conducting holes 3. The filtrate water flows out of the peripheral faces 6c and 6d (see
(54) The filtrate water filtered by the membrane element 2 flows into the space between the peripheral faces of the membrane element 2 and the inner walls of the casing main body 40, passes through a space between the upper flange 43 of the casing main body 40 and the seal cover 90 pressing the rubber seal 44 and a space 56 (see
(55) The membrane element 2 obtained by sintering a ceramic molding has some variations in height. The variations in height are, however, configured to be accommodated because the upper lid body 50 is configured to be positionally adjustable in the up-down direction with respect to the flange 43 of the easing main body 40 by the pressing mechanism 60 and 70 to configure the filtrate-water discharging pipe 54 on the upper lid body 50 to be positionally adjustable in the up-down direction with respect to the filtrate-water header pipe 26. Needless to say, a watertight structure is maintained because each position adjusting unit is equipped with an O-ring.
(56) In addition, if the upper lid body 50 and the rubber seal 44 are removed, the upper end of the membrane element 2 is in a protruded state in the upper flange 43, in other words, in an end edge having a diameter larger than the diameter of the central portion, of the casing main body 40. A gap exists between the upper flange 43 and the peripheral faces of the membrane element 2, which facilitates a removing or inserting operation of the membrane element 2 from or into the casing main body 40.
(57) In other words, the raw-water supply pipe 38 and the filtrate-water discharging pipe 54 are disposed at the end of the casing in the longitudinal direction of the casing main body 40, preferably in an approximately parallel direction. The raw-water supply pipe 38 and the filtrate-water discharging pipe 54 thus do not protrude outward far from the peripheral faces of the casing, and the installation space can be small in a plan view.
(58) Since the casing includes the tubular main body 40 and the lid body 50 on which the filtrate-water discharging pipe 54 is disposed, a space for disposing a filtrate-water discharging pipe on a peripheral face of the casing is not required, and the footprint becomes much smaller in a plan view than in an aspect in which an end of a filtrate-water discharging pipe is coupled to a peripheral face of the casing.
(59) The inner lower edge 51, which functions as a partition wall, of the lid body 50 is configured to hold the membrane element 2 via the rubber seal 44 and the cylindrical protrusions 92. This configuration creates a watertight state between the space between the peripheral faces of the membrane element 2 and the inner faces of the main body 40, and an end of the filtrate-water discharging pipe 54. Mixing of the raw water with the filtrate water is thus prevented.
(60) The following describes another embodiment of the pressing mechanism.
(61) As illustrated in
(62) The maintaining unit 70 presses the upper lid body 50 downward with respect to the supporting unit 60 as a result of a rotational operation of the rotating operation unit 75 of the maintaining unit 70 while the maintaining unit 70 is positioned and held by the supporting unit 60. The degree of pressing can be adjusted by the degree of screwing, and the individual membrane element 2 is kept appropriately pressed and held. Although
(63) Alternatively, as illustrated in
(64) In other words, the pressing mechanism that presses the lid body 50 and keeps the membrane element 2 housed in the casing main body 40 in a watertight state only has to include the supporting unit 60 supported by the casing main body and the maintaining unit 70 that adjustably maintains the relative positions of the supporting unit 60 and the lid body 50 along the axial direction of the casing main body 40. A specific mechanism for pressing may be configured to be a screw mechanism, a spring mechanism, or a combination of these mechanisms.
(65) In this case, the maintaining unit 70 and the upper lid body 50 may be integrally formed instead of separately forming.
(66) As illustrated in
(67) The embodiments described above disclose the configurations in each of which the upper lid body 50 equipped with an O-ring as a seal member in the recessed portion 52a on the outer peripheral edge face is fitted into the flange 43 from the opening end of the casing main body 40. However, the seal member may be disposed on the inner peripheral surface of the opening end of the casing main body 40, and/or the opening end of the casing main body 40 may be configured to be fitted into a tubular flange extending downward from the peripheral edge of the upper lid body 50 side. If the seal member is disposed on the opening end of the casing main body 40 side, a smooth surface is formed on the upper lid body 50 side in a moving range of the seal member.
(68) In the embodiments described above, the supporting unit 60 is secured to the casing main body with bolts. However, a method for securing the supporting unit 60 to the casing main body is not limited to the above method and may be a securing method using clamps or pins or a joining method such as bonding and welding. If the casing main body or the membrane component is secured to a frame, the supporting unit 60 may be secured to the frame.
(69) The basic configurations of the membrane casing and the membrane component according to the present invention have been described above with reference to the drawings. Needless to say, a specific configuration, size, shape, material, and the like of each component of the membrane casing and the membrane component are not limited to the aspects described in the embodiments above and can be selected and designed as appropriate, as long as the advantageous effects of the present invention can be obtained.
DESCRIPTION OF SYMBOLS
(70) 1: membrane module 2: membrane element 3: fluid conducting hole 20: membrane component 22: raw-water header pipe 24: cleaning header pipe 26: filtrate-water header pipe 30: casing (base that functions as a lid body) 38: raw-water supply pipe 40: casing (main body) 50: casing (upper lid body) 54: filtrate-water discharging pipe 60 supporting unit (pressing mechanism) 70: maintaining unit (pressing mechanism)