Seal arrangement in a turbine and method for confining the operating fluid
10344608 ยท 2019-07-09
Assignee
Inventors
Cpc classification
F01K25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3484
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine of an organic Ranking cycle ORC is described, the turbine comprising a shaft supported by bearings and a plurality of seals arranged round the shaft for confining the operating fluid expanding in the turbine. The seals define at least four axially consecutive chambers. The operating fluid, with function of barrier fluid, is fed into one of the chambers adjacent to turbine stages; a gas, preferably inert, is fed into one of the chambers adjacent to the bearings, and the corresponding seals are gas seals. This configuration prevents the operating fluid from any kind of contamination by the lubricant used for the bearings, and avoids polluting the environment.
Claims
1. A turbine (3) of an Organic Rankine Cycle ORC, comprising: a shaft (8) supported by bearings (9, 10) and a plurality of seals, the seals being defined by rings (T1-T8) and arranged around the shaft (8) for confining the operating fluid expanding in the turbine, wherein the seals (T1-T8) are arranged so that to define a first chamber (50), a second chamber (200) designated as a buffer chamber, a third chamber (300) and a fourth chamber (400), wherein the first chamber (50) is communicating with the environment in which the ORC cycle is made and is adjacent to the buffer chamber (200), and the fourth chamber (400) is between the bearings (9, 10) and the third chamber (300), and the third chamber (300) is between the buffer chamber (200) and the fourth chamber (400), and wherein the operating fluid is fed into the buffer chamber (200) as barrier fluid, and a gas is fed into the fourth chamber (400) and the seals (T5-T6), which separate the fourth chamber (400) from the third chamber (300), are gas seals.
2. The turbine (1) according to claim 1, wherein between the first chamber (50) and the buffer chamber (200) a sub-chamber (100) is interposed and separated from the first chamber (50) by apposite seals or a labyrinth (50b) element (50).
3. The turbine (1) according to claim 2, wherein a pressure in the sub-chamber (100) is denoted by P.sub.100, a pressure in the buffer chamber (200) is denoted by P.sub.200 and said pressures are set so that the following condition is fulfilled:
P.sub.200>P.sub.100+40000 Pa(11).
4. The turbine (1) according to claim 1, wherein the seals (T7-T8) separating the fourth chamber (400) from the bearings (9, 10) are gas seals.
5. The turbine (1) according to claim 1, wherein a pressure in the first chamber (50) is denoted by P.sub.50, a pressure in the second chamber (200) is denoted by P.sub.200, a pressure in the third chamber (300) is denoted by P.sub.300, the pressure in the fourth chamber (400) is denoted by P.sub.400, a pressure in a fifth chamber (500), corresponding to a zone in which the bearings (9, 10) are arranged, is denoted by P.sub.500, and the following conditions are set:
P.sub.300<P.sub.200(1)
P.sub.50<P.sub.200(2)
P.sub.300<P.sub.400(3)
P.sub.500<P.sub.400(4).
6. The turbine (1) according to claim 5, wherein the following conditions, referring to an absolute pressure, are set:
2<P.sub.400<4 bar,(5)
P.sub.300P.sub.20030000 Pa,(6)
P.sub.400P.sub.300+20000 Pa,(7)
P.sub.400P.sub.500+20000 Pa,(8)
P.sub.200>P.sub.saturation+100000 Pa(9) wherein P.sub.saturation means a vapor pressure of the barrier fluid at an adduction temperature in the buffer chamber (200), and in the condition in which the first chamber (50) and the buffer chamber (200) are immediately adjacent, without interposition of other chambers:
P.sub.200>P.sub.50+80000 Pa(10).
7. The turbine (1) according to claim 1, wherein a pressure P.sub.200 in the second chamber (200) is of at least 1 bar higher than a vapor pressure of the barrier fluid at an inlet temperature in the buffer chamber (200).
8. The turbine (1) according to claim 1, wherein the third chamber (300) is fluidically connected to a separating unit (22) to separate the operating fluid from possible aeriform fluids, for a reuse thereof.
9. The turbine (1) according to claim 2, having one or more of the following features: the sub-chamber (100) is cooled by means of a coolant flowing in an adjacent cooling channel (101); a portion of the barrier fluid, if leaked through the seals (T1, T2) separating the sub-chamber (100) and the buffer chamber (200), is recovered from the sub-chamber (100).
10. The turbine (1) according to claim 1, wherein the seals (T1-T8) are rings arranged around the shaft (8) in successive axial positions.
11. The turbine (1) according to claim 1, wherein at least some of the seals (T5-T6; T7-T8) are of radial type, in that they apply a seal on the cylindrical surface of the shaft (8) or of a sleeve provided on the shaft (8).
12. The turbine (1) according to claim 1, wherein at least some of the seals (T5-T6; T7-T8) are rings generating a radial seal against the outer surface of the turbine shaft (8) and generating a side seal with respect to a complementary stationary ring.
13. The turbine (1) according to claim 1, wherein at least the seals (T6-T8) separating the fourth chamber (400) from the bearings (9, 10) are coaxial rings radially arranged around the shaft (8), at different diameters or even constituted by only one static ring with an intermediate passage.
14. The turbine (1) according to claim 1, wherein the gas is inert.
15. The turbine (1) according to claim 1, wherein the gas delivered to the seals (T6-T8) separating the fourth chamber (400) from the bearings (9, 10) is filtered and dehumidified.
16. A method for confining the operating fluid in a turbine (3) working in an Organic Rankine Cycle ORC, where the turbine (3) comprises a shaft (8) supported by bearings (9, 10) and a plurality of seals (T1-T8) arranged around the shaft (8) for confining the operating fluid expanding in the turbine (3), the method comprising: arranging the seals (T1-T8) so as to define a first chamber (50), a second chamber (200) designated as a buffer chamber, a third chamber (300) and a fourth chamber (400), wherein the first chamber (100) is between expansion stages of the turbine and the buffer chamber (200), the fourth chamber (400) is between the bearings (9, 10) and the third chamber (300), and the third chamber (300) is between the buffer chamber (200) and the fourth chamber (400), and feeding the operating fluid, with function of barrier fluid, into the buffer chamber (200), separating the fourth chamber (400) from the third chamber (300) by gas seals (T5-T6), and feeding a gas in the fourth chamber (400).
17. The method according to the claim 16, further comprising: arranging additional seals or a labyrinth (50b) to define a sub-chamber (100) between the buffer chamber (200) and the first chamber (50).
18. The method according to claim 17, wherein the pressure in the sub-chamber (100) is denoted by P.sub.100, the pressure in the buffer chamber (200) is denoted by P.sub.200 and pressures are set so that the following condition is fulfilled:
P.sub.200>P.sub.100+40000 Pa(11).
19. The method according to claim 16, wherein the seals (T7-T8) separating the fourth chamber (400) from the bearings (9, 10) are gas seals.
20. The method according to claim 16, wherein a pressure in the first chamber (50) is denoted by P.sub.50, a pressure in the second chamber (200) is denoted by P.sub.200, a pressure in the third chamber (300) is denoted by P.sub.300, a pressure in the fourth chamber (400) is denoted by P.sub.400, a pressure in a fifth chamber (500), corresponding to a zone in which the bearings (9, 10) are arranged, is denoted by P.sub.500, and the pressures in the chambers (100-500) are set as follows:
P.sub.300<P.sub.200(1)
P.sub.50<P.sub.200(2)
P.sub.300<P.sub.400(3)
P.sub.500<P.sub.400(4).
21. The method according to the claim 20, in which:
2<P.sub.400<4 bar,(5)
P.sub.300P.sub.20030000 Pa,(6)
P.sub.400P.sub.300+20000 Pa,(7)
P.sub.400P.sub.500+20000 Pa,(8)
P.sub.200>P.sub.saturation+100000 Pa(9) wherein P.sub.saturation means a vapor pressure of the barrier fluid at an adduction temperature in the buffer chamber (200), and in the condition in which the first chamber (50) and the buffer chamber (200) are immediately adjacent, without interposition of other chambers:
P.sub.200>P.sub.50+80000 Pa(10).
22. The method according to claim 16, wherein a pressure P.sub.200 in the second chamber (200) is of at least 1 bar higher than a vapor pressure of the barrier fluid at an inlet temperature in the buffer chamber (200).
23. The method according to claim 16, comprising one or more of the additional steps: from the third chamber (300), withdrawing a mixture, if present therein, and condensing it at low temperature to separate the operating fluid leaked from the second chamber (200) from the gas leaked from the fourth chamber (400), so that the operating fluid is recovered; from the first chamber (100), recovering a portion of the barrier fluid if leaked through the seals (T1, T2) separating the first chamber (100) and the second chamber (200).
24. The method according to claim 16, wherein the gas is inert.
25. An organic Rankine cycle ORC plant for the production of electrical power and/or thermal energy, comprising at least one turbine according to claim 1 and a condenser (6), and comprising a separating assembly to separate contaminants from the operating fluid withdrawn from the third chamber (300), wherein the separating assembly comprises at least one among: a compressor (23) withdrawing the mixture of operating fluid and contaminants from the third chamber (300); a separating unit (22) provided with a chiller (27) to cool the mixture, at inlet temperatures; coalescent filters (28) intercepting the operating fluid, a return line (472) for the operating fluid the condenser (6) decontaminated, and optionally, a vent pipe (26) for venting in the atmosphere the fraction of inert gas or air separated from the operating fluid.
26. The plant according to claim 25, further comprising: a line conveying the operating fluid in liquid phase from the condenser (6) towards the buffer chamber (200); a feeding pump (7) placed along the afore said line; at least one filter (18) placed along the afore said line; a relief valve (19) to vent the operating fluid from the afore said line towards the condenser (6) when a threshold pressure is exceeded.
27. The plant according to claim 26, wherein the filters (18) are two, one upstream of the feeding pump (7) and protecting the same pump from a possible solid particulate, and the other one downstream of the feeding pump (7) and intercepting fine particulate and possible water present therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) However, further details of the invention will be evident from the following description made with reference to the attached figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE INVENTION
(17)
(18) Referring to
(19)
(20) The turbine 3 comprises a shaft 8 supported by the bearings 9 and 10 on the rotation axis X-X. A volute 11 and a holder-sleeve bearing 12 define the stationary portion. A supporting disc 13 is constrained to the shaft 8 and holds the rotor blades 14; the latter, together with the stator blades 15 supported by the stationary portion, constitute a stage of the turbine 3. The arrows respectively denote the input of the operating fluid in the volute 11 and the output of the (expanded) fluid to the regenerator.
(21) The seals of the turbine, in this figure schematically shown by the rectangle 16, are provided between the bearings 9 and 10 and the supporting disc 13 (and therefore the expanding stage).
(22) As mentioned, at the same time the seals must prevent the operating fluid expanding in the turbine from flowing towards the bearings 9 and 10 and also prevent contaminants, such as the lubricating oil of the bearings, from mixing with the operating fluid in the expansion stage.
(23) Generally, the seals can be arranged in accordance with to back to back, face to face, or face-to-back schemes, depending on the designer's choice.
(24)
(25) It should be recalled that the seals extend circumferentially around the shaft and are coaxial thereto.
(26) Referring to the first example of
(27) Numeral reference 101 indicates a circumferential cooling chamber in which a coolant flows.
(28) Chambers 100-500 are separated by suitable ring-shaped elastic seals. It should be noted that figures schematically show the mutual position of the seals but not the respective assembly sequence. Therefore, in practice, the seals are defined by rings having O-rings fitted both on their inner and outer diameters. In order to optimally balance the rotating parts of the turbine 3, the seal rings can be in positions different from the position shown in the accompanying figures, still remaining within the scope of the present invention.
(29) In
(30) It should be noted that the sub-chamber 100 and the chamber 50 are not separated by seals, but by a labyrinth 50b.
(31) Once the seal rings are in abutment each against the corresponding ring (actually the distance is in the range 1-10 microns), a barrier obstructing the fluid passage is created.
(32) Operating fluid, i.e. the same fluid expanding through the stage of the turbine 3, is fed into the chamber 200 by means of inflow channels A. The pressure of the operating fluid in the chamber 200 is denoted by p.sub.200.
(33) A flow rate of the operating fluid is withdrawn from the sub-chamber 100, if present, by means of outlet channels A and can be delivered (preferably) to the condenser. The pressure of the operating fluid in the chamber 100 is denoted by p.sub.100.
(34) In the chamber 50 the pressure is denoted by p.sub.50 and typically corresponds to the exhaust pressure from the turbine, although pressure losses through the balancing holes and the effects of a possible diffuser at the outlet of the turbine must be considered.
(35) Due to the leakage through the seals T5/T6 and T3/T4, fluid may accumulate in the chamber 300 and is withdrawn therefrom by means of outlet channels B. In the chamber 300, the pressure is denoted by p.sub.300.
(36) A preferably inert gas, such as nitrogen N.sub.2 or argon Ar or carbon dioxide CO.sub.2, is fed into the chamber 400 by means of inflow channels; otherwise, in order to keep the pressure values given below, filtered air is fed; although air is not considered as an inert gas, for the above mentioned purposes it can be considered, to a good approximation, to be similar.
(37) Preferably, the inert gas is selected so as to have a minimum solubility in the operating fluid in liquid phase. For example, a solubility threshold that can be considered is 1000 PPM if there is 20 C. liquid subcooling with respect to the saturation temperature.
(38) In the chamber 400, the gas pressure is denoted by p.sub.400. Therefore, the seals T5-T8 are gas seals, known as dry gas seals. Preferably, the seal rings are made of silicon carbide, or silicon or carbon nitride.
(39) When the turbine 3 is stationary, the rings of the gas seals contact each other and when the turbine rotates they move away (by few microns, actually): the gas flows from the higher pressure chamber to the lower pressure one, with a flow rate being a function of the pressure difference, the geometry of the rings, the rotation speed, the distance between the rings.
(40) The surface of the seal rings, designed to come in contact with another seal ring, is preferably coated with diamond powder bound with a suitable binder (e.g. sintered cobalt), or with sintered diamond, so as to provide high thermal conductivity and surface hardness.
(41) In practice, by keeping the following pressure conditions:
p.sub.300<p.sub.200(1)
p.sub.50<p.sub.200(2)
p.sub.300<p.sub.400(3)
p.sub.500<p.sub.400.(4)
(42) an optimal confinement of the operating fluid in the turbine 3 is achieved.
(43) If there is the sub-chamber 100, along with the above listed conditions, it is also required to keep the following condition: p.sub.200>P.sub.100>p.sub.50.
(44) If the seal defined by the rings T1 and T2 does not completely prevent the passage of fluid, the operating fluid injected into the buffer chamber 200 as barrier fluid may flow at most in the chamber 50 (through the sub-chamber 100, if present) and from there back to the process.
(45) If the seal defined by the rings T3 and T4 does not completely prevent the passage of fluid, a portion of the operating fluid injected into the buffer chamber 200 as barrier fluid can flow into the chamber 300 where it can mix with the gas possibly passed through the seal defined by the rings T5 and T6.
(46) If the seal defined by the rings T3 and T4 does not completely prevent the passage of gas, a portion of gas will leak into the chamber 500 towards the bearings 9 and 10 and, possibly, in the atmosphere. Clearly, being the gas a preferably inert gas as already mentioned and being easy to be separated from the lubricant, for example by known coalescent filters, this event does not cause problems of atmospheric pollution. It should be noted that, as regards the duration of the lubricating fluid, the presence of the inert gas can be advantageous with respect to the normal operation in air.
(47) The fluid that can accumulate in the chamber 300 can be operating fluid, inert gas or a mixture of the two. In the latter case, the mixture withdrawn by the ducts B is delivered to a processing plant for recovering the operating fluid, i.e. to decontaminate it from the inert gas.
(48) The arrows show the direction of the flows through the seals.
(49) Preferably pressures are selected so that, in working conditions:
2<p.sub.400<4 bar, (absolute pressure),(5)
p.sub.300p.sub.20030000 Pa,(6)
p.sub.400p.sub.300+20000 Pa,(7)
p.sub.400p.sub.500+20000 Pa,(8)
P.sub.200>P.sub.saturation+100000 Pa(9)
(50) wherein P.sub.saturation means the vapor pressure of the barrier fluid at the adduction temperature in the chamber 200.
(51) The condition (6) ensures that the direction of flow can be only from the chamber 200 to the chamber 300. The conditions (7) and (8), together, ensure that no lubricant can flow from the bearings 9, 10 to the chamber 300.
(52) Preferably, the leakage of operating fluid through the seals T1 and T2 must be greater than or equal to 0.2 cu.Math.cm/hour per centimeter of the inner perimeter of the seal ring T1.
(53) In the condition in which the first chamber 50 and the buffer chamber 200 are adjacent, without interposition of the sub-chamber 100, it is preferable that:
P.sub.200>P.sub.50+80000 Pa.(11)
(54) Metal bellows can be used in place of the elastic elements 17, i.e. the springs.
(55)
(56) In an embodiment, at least the seals T5-T6, T7-T8, or even the seals T1-T2 and T3-T4, are equivalent to those described in U.S. Pat. No. 3,819,191. They are rings generating a radial seal against the outer surface of the turbine shaft and a side seal with respect to a complementary stationary ring.
(57) In the configuration shown in
(58)
(59)
(60) The separate rings T7 and T8 can be effectively replaced by a single ring being fed at an intermediate position through the channel C.
(61)
(62) The numeral reference 18 indicates two filters arranged along the line conveying the operating fluid in liquid phase from the condenser, preferably downstream of the feeding pump 7, to the inflow channels A of the seal zone 16 (only schematically shown in this figure), i.e. to the buffer chamber 200 in order to act as barrier fluid. Along the line a pump 7 is provided.
(63) There are two filters 18, because the upstream one protects the pump from possible solid particulate, the downstream one purifies from the fine particulate (range of 1-5 micrometers) and the possible water present therein. The filters are preferably redundant in pairs, to allow for cleaning without having to stop the process.
(64) A relief valve 19 is designed to vent the operating fluid towards the condenser 6 when a threshold pressure is exceeded, the latter being set so that the barrier fluid is properly fed to the chamber 200. The valve 19 is connected to a line 471 conveying the operating fluid from the outlet A to the condenser 6.
(65) The mixture withdrawn from the chamber 300 through the outlet ducts B, and comprising operating fluid and inert gas, is compressed in the compressor 23 driven by the electric motor 24, and delivered to the unit 22.
(66) Preferably, the pressure P.sub.300 is adjusted by acting on the rotation speed of the motor 24.
(67) The unit 22 is provided with a chiller 27 to cool the mixture, at inlet temperatures preferably comprised between 20 C. and +10 C., and with coalescent filters 28 intercepting the operating fluid. In practice, the fluid is separated from the inert gas by a low temperature condensation: at the processing temperatures, one of the mixture components is condensible, whereas the other is gaseous. The fraction of inert gas separated from the operating fluid is vented in the atmosphere through a vent pipe 26 preferably provided with an activated carbon filter. The relief valve 25 keeps under control the upstream pressure along the line.
(68) The decontaminated operating fluid is delivered to the valve 21 and then again to the condenser 6, to be completely recovered. The abbreviation PC denotes the pressure control ruled by the valve; the abbreviation LC denotes the liquid flow rate control ruled by the valve.
(69) The numeral references 20 and 20 indicate corresponding one-way valves.