Panel and associated attachment devices
10345009 ยท 2019-07-09
Assignee
Inventors
- Jean-Baptiste Chevrier (Saint Vincent de Mercuze, FR)
- Antoine Legall (Fontaine, FR)
- Richard Petri (Voiron, FR)
- Emmanuel Turlot (Grenoble, FR)
Cpc classification
F24S25/632
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2025/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S2025/018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2025/6004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S25/634
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S30/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/634
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/632
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure concerns a panel capable of bending under the effect of a load and having a peripheral surface provided with a plurality of pivoting attachment devices; each attachment device comprises: a metal gripping member adhered to the peripheral surface of the panel; and a metal clip cooperating by interlocking with the gripping member and configured to allow the gripping member to pivot when the panel bends.
Claims
1. An apparatus, comprising: a panel able to flex under the effect of a load and having a peripheral surface; and a plurality of pivoting attachment devices, each attachment device comprising: a metal lug bonded to the peripheral surface of the panel; and a metal clip coupled with the metal lug along a coupling axis (A) parallel to the peripheral surface of the panel, and cooperating with the metal lug so as to allow pivoting movement between the metal lug and the metal clip when the panel flexes; and at least one flexible attachment tongue located in a free space defined between the metal lug and the metal clip; wherein the attachment tongue allows holding the metal lug and the metal clip with respect to each other; and wherein the free space allows the pivoting between the metal lug and the metal clip when the panel flexes.
2. The apparatus of claim 1, wherein the metal clip comprises two facing walls defining a coupling space configured to receive the metal lug therein along the coupling axis (A).
3. The apparatus of claim 2, wherein each pivoting attachment device comprises at least one clamp positioned in the coupling space between the metal lug and the metal clip, the clamp including a plurality of attachment tongues clamping on the metal clip and on the metal lug, the plurality of attachment tongues including the at least one flexible attachment tongue.
4. The apparatus of claim 3, wherein a hardness of a material of the at least one clamp is greater than a hardness of a material of the metal clip and a hardness of a material of the metal lug.
5. The apparatus of claim 1, wherein the metal lug comprises two facing walls (defining a coupling space configured to receive the metal clip therein along the coupling axis (A).
6. The apparatus of claim 1, wherein each pivoting attachment device is configured so as to allow a limited translational movement of the metal lug (along the coupling axis (A) when the panel flexes.
7. The apparatus of claim 1, wherein the panel has two main faces and an edge connecting the two main faces, and wherein the peripheral surface extends over a peripheral part of each of the main faces and over the edge.
8. The apparatus of claim 1, wherein each pivoting attachment device further comprises a stop blocking translational movement of the metal lug in a direction perpendicular to the coupling axis and parallel to the main faces of the panel.
9. The apparatus of claim 8, wherein the metal lug comprises a first part bonded to one of the main faces.
10. The apparatus of claim 9, wherein the metal lug comprises a second part bonded to the other one of the main faces.
11. The apparatus of claim 10, wherein the metal lug comprises a third part bonded to the edge, the first part, the second part and the third part together defining a U-shaped bracket.
12. The apparatus of claim 1, wherein the metal lug comprises an offset part having two opposite free faces to which the metal clip is attached.
13. The apparatus of claim 1, wherein each pivoting attachment device comprises a linear support body facilitating the pivoting movement between the metal lug and the metal clip when the panel flexes.
14. The apparatus of claim 1, wherein the at least one flexible attachment tongue is part of the metal clip.
15. The apparatus of claim 14, wherein a hardness of a material of the metal clip is greater than a hardness of a material of the metal lug.
16. The apparatus of claim 1, wherein the at least one flexible attachment tongue is part of the metal lug.
17. The apparatus of claim 16, wherein a hardness of a material of the metal lug is greater than a hardness of a material of the metal clip.
18. The apparatus of claim 1, wherein the apparatus is a photovoltaic module comprising a plurality of photovoltaic cells.
19. The apparatus of claim 18, wherein the peripheral surface of the panel is a dead zone with no photovoltaic cells.
20. The apparatus of claim 18, wherein the photovoltaic module is a frameless dual-glass photovoltaic module.
21. The apparatus of claim 20, wherein the photovoltaic module is a frameless dual-face photovoltaic module.
22. The apparatus of claim 1, wherein each pivoting attachment device comprises a support element secured to the metal clip for assembling the panel on a carrier structure.
23. A panel assembly, comprising: a carrier structure having holding rails; a plurality of panels each being able to flex under the effect of a load and having a peripheral surface; a plurality of pivoting attachment devices, each pivoting attachment device comprising: a metal lug bonded to the peripheral surface of a panel of the plurality of panels; a metal clip coupled with the metal lug along a coupling axis (A) parallel to the peripheral surface of a panel of the plurality of panels, and cooperating with the metal lug so as to allow pivoting movement between the metal lug and the metal clip when the panel of the plurality of panels flexes; at least one flexible attachment tongue located in a free space defined between the metal lug and the metal clip, wherein the attachment tongue allows holding the metal lug and the metal clip with respect to each other, and wherein the free space allows the pivoting between the metal lug and the metal clip when the panel of the plurality of panels flexes; and a support element secured to the metal clip; and attachment members securing the support elements plurality of pivoting attachment devices to the holding rails of the carrier structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features and advantages of this disclosure will emerge from the detailed description of this disclosure that follows with reference to the accompanying figures, on which:
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DETAILED DESCRIPTION
(14) This disclosure relates to a panel 1 liable to flex under the effect of a load having a peripheral surface 4 provided with a plurality of pivoting attachment devices 2, illustrated in
(15) The panel 1 consists of two main faces 9, 10 and an edge 11 over the entire periphery thereof, connecting the two main faces 9, 10. Peripheral surface 4 means a surface that extends over a peripheral part of each of the main faces 9, 10 and over the edge 11. Typically, the panel 1 is parallelepipedal in shape, with its width along the axis X (shown schematically in
(16) According to this disclosure, each attachment device comprises: a metal lug 3 bonded to the peripheral surface 4 of the panel 1; a metal clip 5 cooperating by fitting together with the lug 3 and configured so as to allow pivoting of the lug 3 when the panel 1 flexes.
(17) The lug 3 and clip 5, both metal, are advantageously held with respect to each other by claw effect: that is to say an element able to be included in the lug 3, the clip 5 or a supplementary body, is clamped respectively on the clip 5, the lug 3 or both, according to various embodiments that will described in detail below. This contact by claw effect provides good mechanical holding between the lug 3 and the clip 5, while allowing pivoting of the lug 3 in the clip 5 when the panel 1 flexes.
(18) According to a first embodiment presented in
(19) By way of example, the dimensions of each of the parts 31, 32 of the lug 3 consist of: a length (along the axis Y shown schematically in
(20) Each part of the lug 3 comprises a shoulder of around 0.1 to 0.5 mm, shown schematically in
(21) The metal clip 5 comprises at least two walls 6, 7 defining a coupling space 8, making it possible to introduce the lug 3 into the clip 5 along a coupling axis A. The two walls 6, 7 of the clip 5 have a length (along the axis Y shown schematically in
(22) The clip 5 further comprises flexible tongues 14, advantageously produced by cropping and bending a part of each of its two walls 6, 7. The tongues 14 are oriented toward the inside of the coupling space 8 and configured so that they are flexible and separate when the panel 1 provided with the lug 3 is introduced into the clip 5, along the coupling axis A; they therefore do not oppose any resistance to the fitting of the lug 3 in the clip 5. They are also configured so that they are rigid and lock on the shoulder of the lug 3, when the panel 1 is pulled in the direction of extraction from the coupling space 8. The panel 1 is thus firmly held in each attachment device because of the cooperation between the lug 3 (bonded on the peripheral surface of the panel 1) and the tongues 14 of the clip 5, which provides a non-return function. Furthermore, the mechanical connection between the tongues 14 and two parts 31, 32 of the lug 3 act on the lug/panel bonding interface essentially in shearing: the glues chosen to fix the lug 3 on the peripheral surface 4 of the panel 1 offers precisely a very strong resistance to this type of force.
(23) According to this first embodiment of this disclosure, the clip 5 grips the two parts 31, 32 of the lug 3 and a peripheral part of the panel 1. The panel 1 nevertheless has degrees of freedom of movement: in pivoting firstly, as shown schematically by the arrow in an arc of a circle on
(24) Moreover, the panel 1 has a degree of freedom of movement in translation, along the coupling axis A, as illustrated by the two white arrows in
(25) The degrees of freedom of movement in pivoting and translation along the coupling axis A increase the resistance of the panel 1 to the forces resulting from a high weight load. The mechanical connection between the two parts 31, 32 of the metal lug 3 and metal tongues 14 of the clip 5 is particularly strong and prevents any unintentional damage over time to the attachment or extraction device of the panel 1.
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(27) The metal clip 5 comprises at least two walls 6, 7 defining a coupling space 8, making it possible to introduce the peripheral part of the panel 1, provided with the lug 3, in the clip 5 along the coupling axis A. It further comprises flexible tongues 14, advantageously produced by cropping and bending a part of each of its two walls 6, 7. The tongues 14 are oriented toward the inside of the coupling space 8 and configured so that they are flexible and separate when the panel 1 provided with lugs 3 is introduced into the clip 5, along the coupling axis A. They are also configured so that they are rigid and fit in the parts 31, 32 of the lug 3 by claw effect, when the panel 1 is pulled in the direction of extraction from the coupling space 8. The hardness of material constituting the clip 5 (and therefore the tongues 14) is greater than that of the material constituting the lug 3, so as to allow the entry and clamping of the tongues 14 in the lug 3. By way of example, the lug 3 is made from aluminium and the clip 5 is made from steel.
(28) The panel 1 is thus firmly held in each attachment device because of the cooperation between the two parts 31, 32 of the lug 3 (bonded in the peripheral surface of the panel 1) and the tongues 14 of the clip 5, which provides a non-return function. Furthermore, the mechanical connection between the tongues and the lugs acts on the lug/panel bonding interface essentially in shearing: the glues chosen to fix each lug 3 on the peripheral surface 4 of the panel 1 offer precisely a very high resistance to this type of stress.
(29) According to this second embodiment of this disclosure, the clip 5 encloses the two parts 31, 32 of the lug 3 and a peripheral part of the panel 1. The panel 1 nevertheless has degrees of freedom of movement: in pivoting firstly, as shown schematically by the arrow in an arc of a circle in
(30) Moreover, the panel 1 has a degree of freedom of movement in translation, along the coupling axis A, as illustrated by the two white arrows in
(31) The degrees of freedom of movement in pivoting and in translation along the coupling axis A increase the resistance of the panel 1 to the forces resulting from a high weight load. The mechanical connection between the parts 31, 32 of the metal lug 3 and the metal tongues 14 of the clip 5 is particularly strong. The protrusion formed in the metal material of the lug by plastic deformation constitutes a shoulder lasting over time providing the locking of the tongues 14 on the lug 3 and thereby the holding of the panel 1 in each attachment device.
(32) According to a variant of the second embodiment, presented in
(33) According to another variant of the second embodiment, the attachment device comprises a lug 3, formed by a part 31 bonded on the peripheral part of one of the main faces, for example, the first main face 9, as illustrated in
(34) The wall 6 of the clip 5 for its part is provided with a linear support body 13 along the axis Y shown schematically in
(35) The variants described are of course not limited to the second embodiment; they may be combined with each other and/or be applied to the various embodiments according to this disclosure.
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(38) The clip 5 comprises flexible tongues 14, advantageously produced by cropping and bending a part of the clip 5. The tongues 14 are configured so that they are flexible and grip each other when the clip 5 is introduced into the coupling space 8 of the offset part 12 of the lug 3, along the coupling A; they therefore do not oppose any resistance to the fitting together of the clip 5 and lug 3. They are also configured so that they are rigid and clamp in the walls 6, 7 of the offset part 12 of the lug 3, in the direction of extraction of the clip 5 from the coupling space 8. The hardness of the material constituting the clip 5 (and therefore the tongues 14) is greater than that of the material constituting the lug 3, so as to allow penetration and clamping of the tongues 14 in the lug 3. By way of example, the lug 3 is made from aluminium and the clip 5 is made from steel.
(39) Alternatively, the walls 6, 7 of the offset part 12 of the lug 3 comprise a shoulder making it possible to lock the tongues in the direction of extraction of the clip 5 from the coupling space 8. According to this variant, the lug 3 and the clip 5 may consist of the same material.
(40) The panel 1 is thus firmly held in each attachment device because of the cooperation between each lug 3 and the tongues 14 of each clip 5. They do nevertheless keep degrees of freedom of movement in pivoting and translation (limited), as explained previously, because of the flexible character of the tongues 14 and the free space provided in the coupling space 8, between the walls 6, 7 of the offset part 12 of the lug 3 and the clip 5.
(41) According to a fifth embodiment of this disclosure, shown in
(42) The panel 1 is thus firmly held in each attachment device 2 because of the cooperation between the tongues 14 of the parts 31, 32 of the lug 3 and the internal walls of the clip 5. Furthermore, the mechanical connection between the tongues 14 and the clip 5 acts on the lug/panel bonding interface essentially in shearing: the glues chosen for fixing each lug 3 on the peripheral face of the panel 1 offer precisely very high resistance to this type of stress.
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(44) In order to facilitate the removal of the attachment device 2, for example, in order to change the panel 1, the offset part 12 of the lug 3 also comprises two fins 20 secured to the tongues 14, at each of its ends in the direction of the length. The bringing together of two facing fins 20 makes it possible to flex the tongues 14 so as to make them pass the shoulder of the clip 5 and to release them. This bringing together of the fins in pairs takes place by applying a clamping force on the two fins. This configuration therefore makes it possible to disconnect the lug 3 (and therefore the panel 1) from the clip 5, without the use of specific tools, offering a robust, simple and effective attachment solution.
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(46) By way of example, the dimensions of the two parts 31, 32 of the lug 3 consist of: a length (along the axis Y shown schematically in
(47) The metal clip 5 comprises at least two walls 6, 7 defining a coupling space 8, making it possible to introduce the parts 31, 32 of the lug 3 in the clip 5 along a coupling axis A. The two walls 6, 7 of the clip 5 have dimensions in length (along the axis Y shown schematically in
(48) The attachment device 3 further comprises a metal clamp 15; it comprises flexible tongues 14, advantageously produced by cropping and bending a part of the clamp 15. The tongues 14 are intended to be clamped firstly on each of the parts 31, 32 of the lug 3 and secondly on the internal walls 6, 7 of the clip 5. The hardness of the material constituting the clamp 15 (and therefore the tongues 14) is greater than that of the material constituting the lug 3 and the clip 5, so as to allow penetration and clamping of the tongues 14 in the parts 31, 32 of the lug 3. By way of example, the lug 3 and the clip 5 are made from aluminum and the clamp 15 is made from steel.
(49) In this sixth embodiment, the clip 5 grips the clamp 15, the two parts 31, 32 of the lug 3 and a peripheral part of the panel 1. The panel 1 is thus firmly held in each attachment device because of the cooperation between firstly the parts 31, 32 of the lug 3 (bonded on the peripheral surface of the panel 1) and the tongues 14 of the clamp 15, and secondly the walls 6, 7 of the clip 5 and the tongues 14 of the clamp 15.
(50) The panel 1 nevertheless has degrees of freedom of movement: in pivoting firstly, this movement making it possible to accompany the flexing of the panel 1 and avoids creating a stress concentration point by flat contact of the panel 1 on the walls 6, 7 of the clip 5. Pivoting is possible because of a sufficient free space, provided in the coupling space 8, and the flexible character of the tongues 14. This free space prevents any contact between the lug 3 or the panel 1 and the clip 5, apart from the holding contact provided by the tongues 14. The spacing between each wall 6, 7 of the clip 5 and the clamp 15 is around 2 mm; the spacing between the clamp 15 and each part 31, 32 of the facing lug 3 is also around 2 mm.
(51) Moreover, the panel 1 has a degree of freedom of movement in translation, along the coupling axis A. The amplitude of this translation movement is nevertheless limited. This is because it is blocked in the direction of extraction of the panel 1 by a protrusion (not shown in
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(53) The panel 1, having a peripheral surface 4 provided with pivoting attachment devices 2 according to this disclosure, may in particular constitute a photovoltaic module comprising a plurality of photovoltaic cells.
(54) Advantageously, the panel 1 is a frameless dual-panel photovoltaic module. The panel 1 may also be a frameless dual-face photovoltaic module, that is to say comprising a plurality of photovoltaic cells on each of its two main faces. This attachment 2 occupies a peripheral surface of the panel 1 lying in a so-called dead zone, that is to say with no photovoltaic cells. This dead zone typically has a width of 15 mm. The plurality of attachment devices 2 with which the panel 1 is provided thus does not create any shadow liable to affect the performance of the photovoltaic cells.
(55) As shown in
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(57) The attachment devices described previously in the various embodiments of this disclosure allow degrees of freedom of movement of the panel 1, in particular in pivoting. Thus, under a weight load, the flexing of the panel 1 along the axis X shown schematically in
(58) It is nevertheless important for the translation movement of each panel 1 along the axis Y (that is to say in a direction perpendicular to the coupling axis and parallel to the main faces of the panel 1) to be blocked. This is because, in the particular case of frameless photovoltaic modules, contact and rubbing between the edges of two adjacent panels would damage them. The attachment devices according to this disclosure meet this specification by integrating this locking with respect to translation, therefore not requiring the addition of an external stop element.
(59) In the case of an attachment device based on attachment of a tongue by claw effect (the material constituting the tongue being harder than the material constituting the element gripped, lug or clip), a protrusion forms to block the tongue, in the direction of extraction of the panel 1 (along the coupling axis). A protrusion also forms at each corner of the tongues: it constitutes the stop that blocks the translation movement of the panel 1 along the axis Y shown schematically in
(60) In the case of attachment by locking a tongue on a shoulder (as described in the first embodiment), a shoulder blocking the translation movement along the axis Y of the tongue is added to the element cooperating therewith (lug and/or clip).
(61) Naturally this disclosure is not limited to the embodiments described and variant embodiments can be added thereto without departing from the scope of this disclosure as defined by the claims.