Method and device for handling flat and/or film material wound onto rollers
10343865 ยท 2019-07-09
Assignee
Inventors
Cpc classification
B65H19/123
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/216
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H19/12
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/216
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention includes a method and an apparatus (1) for handling flat material and/or film material wound onto rolls (5) and that serves as packaging material for the packaging of piece goods, bundles, or the like sets of articles. Rolls (5), which are at least partially unwound, are alternately removed from at least one installation position (EB1; EB2) of a packaging machine (3), and in each case a new roll (5) of flat material and/or film material is mounted in the particular installation position (EB1; EB2). After each mounting, an externally arranged layer (15) is extracted from the particular new roll (5) near or in the area of its free end and attached to a section of a material web of a further roll (5) being guided in the packaging machine (3). This is done in a manner such that flat material and/or film material is unwound interruption-free.
Claims
1. A method for handling flat material or film material that is wound onto rolls (5) comprising: initially mounting a first roll (5) of flat material or film material on one of at least two installation positions (EB1; EB2) of a packaging machine (3) and guiding a material web (MB) of the first roll into the packaging machine (3); after at least partially depleting the first roll (5) of flat material or film material, mounting a new roll (5) of flat material or film material on the remaining installation position of the least two installation positions (EB1; EB2) of the packaging machine (3), after mounting the new roll (5), attaching an externally arranged layer (15) of the new roll (5) near or in the area of a free end of the new roll (5) to a section of a material web (MB) of the first roll (5) being guided in the packaging machine (3), and after the externally arranged layer (15) is attached to the material web (MB), sensor detecting and autonomously replacing, using a handling device (7), the first roll (5), when it is depleted or nearly depleted, with another new roll (5) at the installation position previously occupied by the first roll (5).
2. The method of claim 1, wherein the direction of rotation or the rotation-direction-conforming orientation of the new roll (5) is determined or verified before, while, or after the new roll (5) is mounted, and, if a wrong direction of rotation or a non-rotation-direction-conforming orientation is determined, performing an alignment correction of the new roll (5) or the new roll (5) is replaced with another new roll with appropriate direction of rotation or rotation-direction-conforming orientation.
3. The method of claim 2, further comprising verifying or determining the direction of rotation or the rotation-direction-conforming orientation of the new rolls (5) utilizing at least one detector (19, 21) that is part of the handling device (7).
4. The method of claim 3, further comprising unmounting and remounting the new roll (5), wherein in the handling device (7) remounts the new roll (5) with the appropriate direction of rotation or rotation-direction-conforming orientation.
5. The method of claim 3 wherein the at least one detector (19, 21) is an optical detector.
6. The method of claim 1, wherein each new roll (5) comprises at least one marker (22) in the area of a free end of the new roll (5), and each new rolls (5) is mounted such that the at least one marker (22) faces toward the other installation position (EB1, EB2).
7. The method of claim 6, wherein the at least one marker (22) is an optical marker that is applied onto the flat material or film material of the new roll (5) before the new roll (5) is mounted in its installation position (EB1, EB2) such that the optical marker largely immovably fastens the free end of the new roll (5) to the flat material or film material of the new roll (5).
8. The method of claim 7, further comprising inserting a retaining mandrel (17) of the handling device (7) into a face side of the new roll (5), which is designed as hollow body, and increasing a maximum cross-sectional diameter of the retaining mandrel (17) and thereby clampingly fixing the new roll (5) to the handling device (7).
9. The method of claim 8, further comprising moving new rolls (5) by way of at least one horizontal conveying device (13) and directly removing the new rolls (5) from the at least one horizontal conveying device (13) with the handling device (7).
10. The method of claim 9, further comprising controlling both the handling device (7) and the horizontal conveying device (13) with a control unit (S), wherein the control unit (S) controls a clocked operation of the horizontal conveying device (13) in consideration of removal of new rolls (5) from the horizontal conveying device (13) carried out by the handling device (7).
11. The method of claim 10, further comprising extracting the externally arranged layer (15) of the newly mounted roll (5) with a gripping device or handling device (14) operating with pneumatic suction pressure, mechanically clamping, or by electrostatic adhesion, wherein in the gripping device or handling device (14) moves back and forth between the at least two installation positions (EB1, EB2).
12. An apparatus (1) for handling flat material or film material that is wound onto rolls (5) and that serves as packaging material for the packaging of piece goods, bundles, or sets of articles, comprising: a packaging machine (3) with at least two installation positions (EB1; EB2), wherein each installation position (EB1; EB2) provides for the rotating reception of rolls (5) of flat material or film material, a gripping device or handling device (14) and a sealing bar (25), which cooperate to align and attach a free end section of flat material or film material of newly mounted rolls (5) to a moving material web (MB) of a roll (5) that is already being guided into the packaging machine (3) at the time of mounting the new roll, at least one sensor system (19), covering the rolls (5) installed at the least two installation positions (EB1, EB2), and a control unit (S) in communication with the sensor system (19) and a handling device (7), wherein the handling device (7) is activatable by the control unit (S) when an installed roll (5) is at least approximately completely unwound or depleted, for the purpose of the autonomous replacement of the roll (5) with a new roll (5).
13. The apparatus of claim 12, further comprising at least one detector (19, 21) for verifying or determining a direction of rotation or a rotation-direction-conforming orientation of new rolls (5), and wherein the handling device (7) mounts the new rolls (5) with the direction of rotation or rotation-direction-conforming orientation that is appropriate for the particular installation position (EB1, EB2), or are alignable by the handling device (7) with the appropriate direction of rotation or rotation-direction-conforming orientation.
14. The apparatus of claim 13, wherein the at least one detector (19, 21) is a component of the handling device (7) and is movable with the handling device (7).
15. The apparatus of claim 12, wherein the handling device (7) comprises a cylindrically formed retaining mandrel (17) with an adjustable maximum cross-sectional diameter.
16. The apparatus of claim 15, further comprising a horizontal conveying device (13) arranged upstream from the handling device (7), and wherein the horizontal conveying device (13) is activatable in clocked operation by the control unit (S) in consideration of a removal of new rolls (5) by the handling device (7).
17. The apparatus of claim 16, wherein the at least one gripping device or handling device (14) is movable back and forth between the at least two installation positions (EB1, EB2), and is capable of temporarily gripping the free end sections of flat material or film material of new rolls (5) with pneumatic suction pressure, in a mechanically clamping manner, and/or by electrostatic adhesion.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) In the following passages, the attached figures further illustrate exemplary embodiments of the invention and their advantages. The size ratios of the individual elements in the figures do not necessarily reflect the real size ratios. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged in relation to other elements to facilitate an understanding of the invention.
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DETAILED DESCRIPTION OF THE INVENTION
(9) The same or equivalent elements of the invention are designated by identical reference characters. Furthermore and for the sake of clarity, only the reference characters relevant for describing the respective figure are provided. It should be understood that the detailed description and specific examples of the embodiments of the apparatus or of the method according to the invention are intended for purposes of illustration only and are not intended to limit the scope of the invention.
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(11) The apparatus 1 serves for handling packaging material or, as the case may be, shrink film that is wound onto rolls 5. A packaging machine 3 being supplied new rolls 5 by way of a handling device 7 are discernible in
(12) It should be emphasized here, however, that the packaging machine 3 can optionally also have only one installation position EB1 or EB2 such that a roll replacement will almost mandatorily involve an interruption of the packaging operation.
(13) As shown in a synopsis of
(14) The new rolls 5 are composed of packaging material or, as the case may be, of shrink film, as well as of a core 6, onto which the packaging material or, as the case may be, the shrink film is wound. For taking a new roll 5 from the horizontal conveying device 13, the handling device 7 dips into a core 6 on the face side of the new roll by way of a retaining mandrel 17. For this purpose, a gripping arm 8 of the handling device 7 can be rotatingly moved about an axis of rotation 16 as is exemplarily shown in
(15) New rolls 5 are supplied to the handling device 7 by way of the horizontal conveying device 13 such that another new roll 5 is moved further toward the handling device 7 or, as the case may be, moves up toward the handling device 7 when a new roll 5 is removed from the horizontal conveying device 13. The horizontal conveying device 13 can thus be operated in a clocked manner or continuously at a constant speed. The operation is specified by the control unit S.
(16) Also discernible is a manipulator 12 positioned in the area of the horizontal conveying device 13, which manipulator 12 is operated by a user 30, and by which manipulator 12 new rolls 5 are placed standing upright onto the horizontal conveying device 13. The new rolls 5 stand on a pallet 9, from which the user 30 takes them by the manipulator 12 and places them onto the horizontal conveying device 13. An operating range of the manipulator 12 therefore extends across the pallet 9 as well as across a conveyor line section of the horizontal conveying device 13.
(17) Further illustrated is a container 20, which is located in the operating range of the handling device 7. When the supply of packaging material or, as the case may be, of shrink film of one of the rolls 5 placed in the packaging machine 3 is depleted, the cellulose or plastic core 6 of an empty roll 5 is removed from the packaging machine 3 and deposited in the container 20 by the handling device 7. Only after removing the core 6 can a new roll 5 be mounted in the particular installation position EB1 or EB2, as the case may be, of the packaging machine 3 such that the handling device 7 first removes the core 6 and in temporal succession mounts a new roll 5 in the particular installation position EB1 or EB2, as the case may be.
(18) The horizontal conveying device 13, the handling device 7, and the packaging machine 3 are linked to a control unit S. In the present instance, the control unit S controls the clocked operation of the horizontal conveying device 13, initiates rolls 5 to be mounted in and removed from the two installation positions EB1 and EB2 by the handling device 7, and controls an unwinding of packaging material or, as the case may be, of shrink film from the rolls 5 mounted in the packaging machine 3, as is described in more detail below.
(19) The control unit S has a display or is moreover linked to a display, which is not illustrated here, by way of which information on the direction of rotation or, as the case may be, on the rotation-direction-conforming orientation of new rolls 5 are output in a manner visible to a user 30. As described below for the
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(21) In comparison to the exemplary embodiment of apparatus 1 in
(22) Taking the new rolls 5 directly from the particular pallet 9 is carried out by engagement of the retaining mandrel 17 into the hollow cylindrical core 6 of the particular new roll 5 in
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(24) Also illustrated is a sealing bar 25, which is provided for attaching an outer layer 15 (cf.
(25) In
(26) Each of the installation positions EB1 and EB2 is associated with an own sensor system or, as the case may be, with a camera 19, wherein the rolls 5, which are at least approximately completely unwound and/or depleted, can be optically detected. When a roll 5 is at least approximately completely unwound and/or depleted, the particular camera 19 sends information on the particular roll 5, which is at least approximately completely unwound and/or depleted, to the control unit S. The control unit S hereupon activates the handling device 7 (cf.
(27) By way of its retaining mandrel 15 (cf.
(28) After fixing the at least approximately completely unwound and/or depleted roll 5 to the retaining mandrel 15, the at least approximately completely unwound and/or depleted roll 5 is moved toward the container 20 (cf.
(29) After depositing the at least approximately completely unwound and/or depleted roll 5 or, as the case may be, the core 6 in the container 20 (cf.
(30) The exemplary embodiment according to
(31) It is also possible by way of the cameras 19 to verify a direction of rotation or, as the case may be, rotation-direction-conforming orientation of new rolls 5 mounted in the installation positions EB1 and EB2. If a wrong direction of rotation or, as the case may be, a non-rotation-direction-conforming orientation of new rolls 5 is determined in one of the two installation positions EB1 or EB2, as the case may be, an alignment correction of the particular new roll 5 by the handling device 7 can be induced by way of the control unit S. The handling device 7 can then remove the particular new roll 5 from its particular installation position EB1 or EB2, as the case may be, it can align it with the appropriate direction of rotation and/or rotation-direction-conforming orientation, and it can hereupon mount it again with the appropriate direction of rotation and/or rotation-direction-conforming orientation in its particular installation position EB1 or EB2, as the case may be.
(32) The illustration in
(33) The new roll 5 of the second installation position EB2 from
(34) As soon as the adhesive label 22 has been detected by way of the particular camera 19, the pin 27 is rotatingly moved until the adhesive label 22 faces toward the oppositely located installation position EB1 or EB2, as the case may be. Only after this alignment of the adhesive label 22 can a gripping device and/or handling device 14, which is only illustrated in
(35) Further embodiments are conceivable, in which the new rolls 5 have no reflective adhesive label 22 and in which the cameras 19 detect an externally arranged layer 15 of new rolls 5 or, as the case may be, the free end sections of new rolls 5 without an additional optical marking of the new rolls 5.
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(37) It is thus possible both to determine a direction of rotation or, as the case may be, rotation-direction-conforming orientation via the cameras 19 and to detect at least approximately completely unwound and/or depleted rolls 5 via the cameras 19. Information on the direction of rotation or, as the case may be, on the rotation-direction-conforming orientation of new rolls 5, as well as information on at least approximately completely unwound and/or depleted rolls 5 is transmitted from the cameras 19 to the control unit S, which can control an alignment correction of new rolls 5 and a replacement of at least approximately unwound and/or depleted rolls 5 with new rolls 5.
(38) With reference to the
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(40) The gripping arm 8 of the handling device 7 is pivotable about the horizontally oriented axis 16 such that the retaining mandrel 17 of the handling device 7 can be aligned with a vertical orientation of its longitudinal axis for the purpose of dipping into the core 6 of the particular new roll 5. If the particular new roll 5 has been seized by the handling device 7 or, as the case may be, by the retaining mandrel 17, the new roll 5 can be rotated about the axis 16 by another pivoting motion of the gripping arm 8 and can thereafter be mounted in its particular, associated installation position EB1 or EB2, as the case may be (cf.
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(43) The removal of the at least approximately completely unwound and/or depleted roll 5 from the particular installation position EB1 or EB2, as the case may be, is likewise carried out in a horizontal orientation.
(44) The invention has been described with reference to a preferred embodiment. Those skilled in the art will appreciate that numerous changes and modifications can be made to the preferred embodiments of the invention and that such changes and modifications can be made without departing from the spirit of the invention. It is, therefore, intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.
LIST OF REFERENCE CHARACTERS
(45) 1 Apparatus 3 Packaging machine 5 Roll 6 Core 7 Handling device 8 Gripping arm 9 Pallet 11 Retaining mandrel 12 Manipulator 13 Horizontal conveying device 14 Gripping device and/or handling device, Guide rod 15 Externally arranged layer, outer layer 16 Axis of rotation, horizontal axis 17 Retaining mandrel 19 Camera, sensor system, optical detector 20 Container 21 Camera, optical detector 22 Reflective adhesive label, optical marker 25 Sealing bar 27 Pin 30 User, operator EB1 Installation position EB2 Installation position MB Material web S Control unit