Pressing tool
10343227 ยท 2019-07-09
Assignee
Inventors
Cpc classification
B23D29/00
PERFORMING OPERATIONS; TRANSPORTING
B26B15/00
PERFORMING OPERATIONS; TRANSPORTING
B23D17/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23D17/02
PERFORMING OPERATIONS; TRANSPORTING
B25B27/14
PERFORMING OPERATIONS; TRANSPORTING
B23D29/00
PERFORMING OPERATIONS; TRANSPORTING
B26B15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A motorized manually operated pressing tool, in particular a crimping tool, with a fixed holding part, in which at least one pressing jaw is pivotably mounted about a pivot axis. The pressing jaw forms a working area and an impingement region extending in the longitudinal direction of the pressing jaw. In order to carry out a pressing operation the impingement region can be acted upon with an impinging part that is movable relative to the impingement region. The impinging part is movable in the longitudinal direction of the impingement region by exertion of manual force and by a motor.
Claims
1. A pressing tool comprising: a fixed support part; a pressing jaw pivotably mounted on the fixed support part about a pivot axis, the pressing jaw forming a working area on a first side of the pivot axis and an impingement region on a second, opposite side of the pivot axis, the impingement region extending in a longitudinal direction of the pressing jaw; a motor; an impinging part that is movable relative to the impingement region in the longitudinal direction of the impingement region, wherein in order to carry out a pressing operation the impingement region can be acted upon with the impinging part by exertion of manual force and by force from the motor; and a travelling part movable relative to the impinging part; wherein the impinging part is movable between a first position and a second position, wherein in the first position the impinging part is at a first distance relative to the travelling part or is in contact with the travelling part, wherein in the second position the impinging part is at a second distance relative to the travelling part, the second distance being greater than the first distance, wherein the impinging part is moved by hand into the second position, and wherein the travelling part is further movable through the second distance by motor force so as to contact the impinging part and move the impinging part.
2. A pressing tool having a longitudinal direction, comprising: a fixed support part; a first pressing jaw pivotably mounted on the support part about a first pivot axis, the first pressing jaw forming a first working area on a first side of the first pivot axis and a first impingement region on a second, opposite side of the first pivot axis, the first impingement region extending in the longitudinal direction of the tool; a second pressing jaw pivotably mounted on the support part about a second pivot axis, the second pressing jaw forming a second working area on a second side of the second pivot axis and a second impingement region on a second, opposite side of the second pivot axis, the second impingement region extending in the longitudinal direction of the tool; an electric motor; a transmission; an axially fixed threaded spindle having a longitudinal axis extending in the longitudinal direction of the tool, the spindle extending between the first and second impingement regions of the first and second pressing jaws, the spindle overlapping the first and second impingement regions perpendicular to the longitudinal axis thereof, wherein the electric motor, the spindle and the transmission are arranged one behind the other in the longitudinal direction of the tool; and an impinging part longitudinally movable relative to the first and second impingement regions, wherein in order to carry out a pressing operation the first and second impingement regions can be acted upon with the impinging part by exertion of manual force on the impinging part and by force from the motor on the impinging part, the impinging part being pulled for completion of a pressing by the electric motor in a direction toward the electric motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Hereafter the invention is further explained on the basis of the enclosed drawing, which represents only one exemplary embodiment, however. The drawings show:
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(27) Represented and described is a motor-operated pressing tool 1 which comprises an electric motor 2 and a gearing unit 3 in a rod-like sequential arrangement. On the side 3 of the electric motor 2 facing away from the gears, a rechargeable battery 4 is provided, preferably additionally in a rod-like arrangement. A housing 34 is indicated in
(28) The pressing tool 1 is preferably also formed only in a rod-like manner, with no branching housing part (in relation to a plan view, for example in accordance with
(29) At the end opposite the working area, a battery is preferably arranged. As is evident in
(30) The working area of the pressing tool 1 is formed by two pressing jaws 5, 6, which are preferably both mounted in a rotational manner, in the exemplary embodiment so that they can pivot about axes 7, 8, on a support part 9 of the pressing tool 1.
(31) The pressing jaws can be constructed with both a cutting and/or pressing geometry, which is not shown in detail. Such a configuration is provided, for example, in the case of the pressing jaws of the pressing tool known from the above cited document DE 197 09 017 A1. Alternatively, pressing inserts can also be fixed to the working areas of the pressing jaws. In this regard reference is made to the configuration in a pressing tool in accordance with DE 198 02 287 C1 or U.S. Pat. No. 6,053,025 A. On the rear of the respective working area 10, 11 of a pressing jaw 5, 6, an impingement region 12, 13 is formed on each pressing jaw, extending in the longitudinal direction of the pressing jaw. The longitudinal direction of the impingement region in the exemplary embodiment is the same longitudinal direction as that of the rod-shaped pressing tool 1 overall. It corresponds to a longitudinal axis L of the pressing tool. An impingement region is preferably constructed on the inner edge of a pressing jaw. In the case of two pressing jaws, the impingement regions are preferably designed to be facing one another.
(32) In addition it is also the case that a pressing jaw 5, 6 is elongated perpendicular to the axes 7, 8, i.e. with a length larger than its width. Also, to this extent a longitudinal direction of the pressing jaws 5, 6 is formed.
(33) In order to carry out a pressing operation, an impinging part 36 is provided (see for example
(34) In a first exemplary embodiment, in relation to
(35) In addition the impinging part 36 can preferably be moved linearly and in the longitudinal direction of the impingement regions 12, 13 it is movable both by exertion of manual force by means of a lever part 14 and in a motorized manner by the motor. The impinging part can be also be movable by motorized means alone.
(36) Independently hereof the essential constructional design of the pressing tool is also of importance. With regard to the representation of
(37) A further general characterizing feature is given by the fact that in order to carry out the pressing operation the impinging part 36, preferably moved by the spindle 25, must be moved from a position near the working area 10 or 11 to a position distant from the working area 10 or 11 (compare also the difference between
(38) The lever part 14 is preferably angular in shape, as in some exemplary embodiments. A first lever section 15 which has a second longitudinal extension is shown at least partially extending, in relation to a view of the press tool from below, in overlap with the motor and/or the gears. It serves as a handling region, which can be held by one hand that is holding the motor-/transmission area at the same time.
(39) Relative to a plan view in accordance with
(40) A second lever section 16 which has a first longitudinal extension extends at an angle hereto, wherein the motor and the transmission extend in the space enclosed by the angle. The second lever section 16 also intersects a longitudinal axis L of the pressing device. The angle enclosed between the first and second longitudinal extension is preferably an obtuse angle, more preferably an angle between 90 and 150.
(41) The lever part 14 and in the exemplary embodiment preferably the lever section 16 are preferably connected to the impinging part 36 by a hinge. For this purpose a rotary joint 17 is provided on the impinging part 36 and the lever part 14 or lever arm part 16 respectively. The lever part 14 is preferably of dual construction, extending on both sides of the impinging part 36, or at least preferably forked in the region of the impinging part 36. In addition, in plan view of the press tool preferably in accordance with e.g.
(42) The rotary joint 17 in this case is additionally preferably arranged between the mounting of the lever part 14, fixed to the housing, and the free end of the first lever section 15. In this arrangement the hinged connection between the lever part 14 and the impinging part 36 can be provided in such a manner that the lever section, on which the hinged connection to the impinging part 36 is constructed, can move relative to the impinging part 36 at least in its longitudinal direction.
(43) The said housing-fixed mounting of the lever part 14 is preferably constructed at the end facing away from the lever arm section 15. Here a mounting region, preferably a rotary mounting region 18, is constructed on the support part 9.
(44) The lever part 14 is moveable in the mounting region 18 relative to the support part 9 and/or to a housing 34 of the pressing tool 1. In detail, in the relevant area of the lever part 14 a slot 19 is constructed, which is penetrated for example by a pin 20 fixed to the support part.
(45) A spring 22 which is preferably pre-tensioned acts between this pin 20 and a counter-bearing 21 fixed to the lever. The spring 22 seeks to move the counter-bearing 21 away from the housing-fixed mounting formed by the pin 20, so that the pin 20 is located in the slot 19 at a first end region. If the lever part 14 is now acted upon by manual force and the pressing jaws 5, 6 are thereby pivoted, they can thus be brought first by manual power into a position, in which a part gripped between the pressing jaws, for example a cable shoe, is held but in practise is not yet pressed. In this movement section, the mounting position does not change. The rotational mounting region 18 acts like a fixed bearing. If the manual force on the lever part is then further increased, the force of the spring 22 is eventually overcome so that the counter-bearing 21 is moved towards the pin 20 against the force of the spring 22.
(46) This manual force corresponds to the clamping pressure applied manually to the workpiece which is held in a pressing jaw, in the exemplary embodiment preferably directly between the assigned pressing jaws 5, 6.
(47) At the same time this motion causes a switch 23 to be no longer acted upon by the lever part 14. The lever part 14, and/or concretely in the exemplary embodiment the lever section 15, in order to act upon the switch 23 until the said movement takes place, preferably comprises a round section 35 which has a radius relative to the circumferential edge of the round section 35 that corresponds to the radial distance of a point of this circumferential edge from the first mounting site of the lever part 14, i.e. to a geometric midpoint relative to a plan view of the pin 20. If the switch 23 as a result is no longer acted upon by the lever part 14, this means that a pre-sprung switching arm 24 of the switch 23 can swing out and thus cause switching to occur. Actually in doing so the electric motor 2 is switched on, whereby a spindle 25 is set into rotation via a gearing unit.
(48) Also, after a movement of the counter-bearing 21 towards the pin 20 has taken place, until the corresponding force decays again the then newly adopted mounting position is a fixed mounting position. This fixed mounting position is evidently also then supported by the travelling part 26, which is further explained hereafter. It then preferably no longer matters that another manual force is applied.
(49) A travelling part 26 moves on the spindle 25, wherein said part is thus moved by the spindle 25, which is set into rotation by the motor, towards the impinging part 36, and then moves the impinging part 36 with motor power further in the longitudinal direction, towards the electric motor 2 of the pressing tool 1. The travelling part 26 can be implemented as a spindle nut to cooperate with the spindle 25.
(50) The impinging part and the travelling part are then finally located in the position of
(51) The pressing jaws 5, 6 are moved by the impinging part 36, preferably via control arms 27, 28. One or both control arms 27, 28 are in this case connected on the one hand in a rotationally moveable manner to the impinging part 36 and on the other hand in a rotationally moveable manner to a pressing jaw 5, 6. The connection to a pressing jaw 5, 6 here is more preferably provided at one end of a pressing jaw 5, 6 facing away from a working area 10, 11 with respect to an axis 7, 8. As is evident, the control arms execute, relative to the longitudinal extension of the pressing jaws 5, 6, a positioning movement until they extend almost linearly oriented to each other. This results in a knee lever effect. It is also possible that the control arms 27, 28 are moved into a dead point position which in practice preferably corresponds to an aligned position, or even a certain amount beyond this. This however takes place first, preferably until shortly before the dead point position, against the force of a first part 30 of the reset spring 29. In a further region then against the force of a second part 31 of the reset spring 29.
(52) The second part 31 of the reset spring 29 has a steeper spring characteristic, and in each case on cessation of the motor power causes a reverse movement of the impinging part 13 to a position where the top dead point position is no longer valid and according to the reset spring 29, or then in particular according to the first part 30 of the reset spring 29, a return movement takes place into the position according to
(53) With regard to the switching of the electric motor, a second switch 32 is provided, which in the corresponding position of the impinging part 13 or travelling part 26 causes the electric motor to switch off and in the exemplary embodiment preferably initiates a reverse rotation of the electric motor, to move the travelling part 26 by means of the spindle 25 back into the starting position. Here, a third switch 33 is then more preferably provided, which finally turns off the electric motor until a new pressing operation takes place.
(54) It is evident that the impinging part 36 and the travelling part 26 are coaxial and, as is the case in the exemplary embodiment can move on the spindle 25. In this case the travelling part 26 is in direct threaded engagement with the spindle 25, while the impinging part 36 overlaps the spindle in the manner of a sheath and is movable relative to the spindle without engagement with it.
(55) In
(56) The lever part 16 protrudes downwards with respect to the lever section 15, i.e. towards the body of the device, on one side from a housing cover 37, 38. With regard to a handle region 39, the lever part 14, or the lever section 15, is arranged on the top, i.e. on the side with the pressing jaws.
(57) Further details on this point can also be deduced from
(58) From the exploded view of
(59) The switch 33 provided at the jaw end of the manual pressing tool or at the spindle end can preferably, and also independently of the exemplary embodiment shown in
(60) In
(61) In
(62) The additional embodiment shown with reference to the
(63) Under heavy loading the switch part 46 rotates about a support point on the guide projection 42, so that its end assigned to the switch 23 moves away from this (against the force of the spring 22) and as a result the motor is switched on in order to trigger the motor activation of the impinging part 36.
(64) In the embodiment of
(65) From the illustration of
(66) Before a complete execution of a pressing operation, a release of the impinging part for a return stroke movement can thus be carried out by the activation of a switch. The release also preferably comprises the fact that the motor is switched on again with the opposite rotation direction, the travelling part is thereby moved back and the release of the impinging part therefore takes place.
(67) In the exemplary embodiment, a lighting means 50 is additionally arranged on the circuit board 48, in the form of a light-emitting diode. The lighting means 50 radiates, in the direction of a movement of the impinging part 36, directed towards the free end of the pressing jaws 5, 6. A corresponding opening, or light aperture is preferably also provided in one or both above mentioned housing covers 37, 38 for this purpose.
(68) It is further preferred, as is clear for example from
(69) With reference to
(70) An intermediate part, implemented in the embodiment of
(71) The intermediate lever 53 is more preferably implemented as an angled lever. In areas extending at an angle, preferably approximately at right-angles to each other, firstly the cooperation with the lever part 14 is provided and secondly the cooperation with the guide projection 42.
(72) The cooperation with the guide projection 42 is preferably provided by a positive-locking fit. A stepped recess on the intermediate lever 53 creates an impingement surface that rests on the guide projection 42 in a direction facing away from the pressing jaws.
(73) The cooperation of the intermediate lever 53 and the lever part 14 is also preferably provided in a positive-locking manner in this exemplary embodiment. Specifically, a toothing system 55 is implemented. In this arrangement preferably only a few teeth are realized in each case, in the execution example two teeth.
(74) Of importance also is the fact that the teeth 56 of the lever part 14 have a greater width than the teeth 57 of the intermediate lever 53. This is possible, for example, because the intermediate lever 53 preferably consists of a harder material and/or one with a higher load-bearing capacity than the lever part 14: the lever part 14 preferably consists of a hard plastic while the intermediate lever part 53 is a metal part.
(75) The triggering of the pressing operation by overcoming a manually applied clamping pressure is provided in the exemplary embodiment of
(76) Specifically, the lever part 14 has a mounting axle 58, which is accommodated in a slot 59 on the housing. By means of a pressure spring 60 supported on the housing, in the starting condition of e.g.
(77) By activation of the switch 62 the motor is started and with it in the exemplary embodiment the rotation of the spindle 25 is triggered, and as a result also the movement of the travelling part 26 and therefore the motorized movement of the pressing jaws 5, 6 into the pressing position.
(78) While in manual operation, compare the difference between the positions in
(79) The attainment of the pressing position, as also in the case of the exemplary embodiments described above, is detected by the switch 32.
(80) The switch 33 is provided for the start/end of the motor operation respectively. If the motor operation is started via the switch 62, the switch 33 detects the actual motion of the travelling part 26 or the return of the travelling part 26 back into its original position, whereupon the motor switches off.
(81) In addition a facility for an emergency activation is provided. In the exemplary embodiment this is obtained concretely by means of the switch 61. The intermediate part, or concretely the intermediate lever 53 in the exemplary embodiment, can also be moved by means of the lever part 14 in the opposite direction with respect to its impingement movement. For example on reaching the position of
(82) The mounting axle 58 is additionally preferably connected to the lever part 14 in a rotationally fixed manner. As a result, a certain frictional resistance is produced during the movement of the lever part 14 with respect to the pressure spring 60. This counteracts an unintentional movement of the lever part 14 into the emergency position.
(83) Such an increased friction can also be obtained by other measures. For example, by a somewhat tight passage of the mounting axle 58 in the slot 59.
(84) In the exemplary embodiments of
(85) In the embodiment of
(86) The impinging part 36 in this exemplary embodiment has unrolling edges 67, 68, that during the movement of the impinging part 36 relative to the spindle 25 or to a linear guide generally act upon the rollers 63, 64, and at the same time act upon the pressing jaws at their rear end region, that is to say on the end region of the pressing jaws 5, 6 facing the electric motor and/or the handle region, in a spreading manner or so as to move them apart. For this purpose the unrolling edges 67, 68 are formed such that they increase in width with respect to their edge contour towards the jaw side of the tool. It is obvious that in a lateral view of the unrolling edge by contrast, this manifests itself preferably as an unrolling surface. The unrolling surface can in this context correspond to a height (extension in the axial direction) of the rollers 63, 64 or to a part of this height, of approximately 1/10 to 9/10 of the height.
(87) The impinging part 36 further comprises one or two guide recesses 69 and 70 respectively, with which the pressing jaws 5, 6 cooperate, in the execution example, via a pin 71, 72 respectively. The guide recess 69 or 70 is preferably formed, as is evident, as a slot. This guide recess 69, 70 and the pins 71, 72 cooperating therewith serve only to the mandatory return motion of the pressing jaws 5, 6 back into the opening position in accordance with
(88) Apart from this, the embodiment and the functional sequence in a device in accordance with
(89) In particular the impinging part 36 here preferably also has a guide projection 42, and as a result of an action by the lever part 14, preferably on the guide projection 42, the pressing jaws 5, 6 are to be moved into a first clamping position via an initial manual activation. Alternatively a magnetic entrainment could also be provided, for example. This naturally also relates to all embodiments described here.
(90) The embodiment of
(91) In similar manner a reversed configuration with respect to the guide recesses 69 and 70 is preferably also provided. These are now formed on the pressing jaws, the assigned ends of the pressing jaws 5, 6, while the pins 71, 72 are now rigidly connected to the impinging part 36.
(92) In detail it is evident in the execution example that the impinging part 36 for mounting the axles 65, 66 or the pins 71, 72 comprises one or two opposite (in the illustrations only one is visible) mounting carriers 73. One mounting carrier extends at right angles to a longitudinal axis L or to an extension of the spindle 25.
(93) For cooperating with the rollers 63, 64 the pressing jaws 5, 6 in the exemplary embodiments of
(94) In the exemplary embodiment of
(95) Because it is subsequently additionally preferable, however, that the spindle 25 or a corresponding linear guide continues to penetrate the impinging part 36, in the further detail of the exemplary embodiment given in
(96) Otherwise in this exemplary embodiment an identical functionality is also provided as is found in the exemplary embodiments described previously, with one or more of the possible different arrangements described there in detail.
(97) All features disclosed are (per se) essential to the invention. The disclosure of the application hereby also incorporates the disclosed content of the associated/attached priority documents (copy of the preliminary application) in full, including for the purpose of incorporating features of those documents into claims of the present application. The dependent claims in their optionally stand-alone version characterize independent inventive extensions of the prior art, in particular for making partial applications on the basis of these claims.
LIST OF REFERENCE NUMERALS
(98) TABLE-US-00001 1 Pressing tool 2 Electric motor 3 Gearing system 4 Rechargeable battery 5 Pressing jaw 6 Pressing jaw 7 Axle 8 Axle 9 Support part 10 Working region 11 Working region 12 Impingement region 13 Impingement region 14 Lever part 15 Lever section 16 Lever section 17 Rotary joint 18 Rotary mounting region 19 Slot 20 Pin 21 Counter-bearing 22 Spring 23 Switch 24 Switching arm 25 Spindle 26 Travelling part 27 Control arm 28 Control arm 29 Reset spring 30 first part 31 second part 32 Switch 33 Switch 34 Housing 35 Round section 36 Impinging part 37 Housing cover 38 Housing cover 39 Handle region 40 Housing receptacle 41 Guide recess 42 Guide projection 43 Lever 44 Press blank 45 Control arm 46 Switch part 47 Rotational axis 48 Circuit board 49 Switch 50 Lighting Means 51 Lubricant supply 52 Sheath 53 Intermediate lever 54 Axle 55 Toothing system 56 Teeth 57 Teeth 58 Mounting axle 59 Slot 60 compression spring 61 Switch 62 Switch 63 Roller 64 Roller 65 Axle 66 Axle 67 Unrolling edge 68 Unrolling edge 69 Guide recess 70 Guide recess 71 Pin 72 Pin 73 Mounting carrier L Longitudinal axis u Overlap region