Developing apparatus having a sealed developer bearing member, process cartridge, and image forming apparatus
10345756 ยท 2019-07-09
Assignee
Inventors
Cpc classification
G03G21/181
PHYSICS
G03G15/0817
PHYSICS
G03G21/18
PHYSICS
International classification
G03G21/18
PHYSICS
Abstract
A process cartridge of an image forming apparatus includes a seal member to seal a first gap between an end portion of a developer bearing member and a frame, and a sealing portion that seals a second gap between the frame and an end portion of the seal member. The frame includes an injection inlet through which elastomer has been injected into the second gap for forming the sealing portion, a storage portion that is a space surrounded by a second surface of the frame and a wall protruding from the second surface and in which elastomer spilling out of the second gap is stored, and a protruding portion that protrudes, from the second surface of the frame, further than the wall of the storage portion. The protruding portion contacts a conveyed recording medium when the process cartridge is mounted in an apparatus main body of the image forming apparatus.
Claims
1. A process cartridge detachably attached to an apparatus main body of an image forming apparatus for forming an image on a recording medium, the apparatus main body including a conveyance member configured to convey the recording medium, the process cartridge comprising: a developer bearing member that carries a developer; a frame by which the developer bearing member is rotatably supported; a seal member that extends in a crossing direction crossing a rotational axis direction of the developer bearing member and is fixed on a first surface of the frame so as to seal a first gap between an end portion of the developer bearing member in the rotational axis direction and the frame; and a sealing portion that seals a second gap between the frame and an end portion of the seal member in the crossing direction, the frame includes: an injection inlet through which elastomer has been injected into the second gap for forming the sealing portion; a storage portion that is a space surrounded by a second surface of the frame opposite to the first surface of the frame and a wall protruding from the second surface of the frame and in which any elastomer spilling out of the second gap is stored, and a protruding portion that protrudes, from the second surface of the frame, further than the wall of the storage portion in a direction in which the wall protrudes, the protruding portion being arranged so as to overlap the storage portion when viewed in the rotational axis direction, and wherein the protruding portion is configured to contact the recording medium conveyed by the conveyance member when the process cartridge is mounted in the apparatus main body of the image forming apparatus.
2. The process cartridge according to claim 1, wherein the protruding portion is arranged so as to prevent the recording medium conveyed by the conveyance member from coming into contact with the elastomer stored in the storage portion.
3. The process cartridge according to claim 1, wherein the protruding portion extends in a direction along a conveyance direction in which the recording medium is to be conveyed by the conveyance member and is configured to guide the recording medium when the process cartridge is mounted in the apparatus main body of the image forming apparatus.
4. The process cartridge according to claim 1, wherein the protruding portion is arranged so as to overlap the recording medium as viewed in a direction in which the protruding portion protrudes when the recording medium passes through the protruding portion.
5. The process cartridge according to claim 1, wherein the frame includes a pair of storage portions and a pair of protruding portions, the pair of storage portions are provided in one end and the other end of the developer bearing member in the rotational axis direction, respectively, and the pair of protruding portions are also provided in one end and the other end of the developer bearing member in the rotational axis direction, respectively.
6. The process cartridge according to claim 5, wherein one of the pair of protruding portions and the other of the pair of protruding portions are disposed between one of the pair of storage portions and the other of the pair of storage portions in the rotational axis direction.
7. An image forming apparatus for forming an image on a recording medium, the image forming apparatus comprising: a conveyance member configured to convey the recording medium; an image bearing member on which a developer image is formed; a developer bearing member that bears a developer and supplies the developer to the image bearing member; a frame by which the developer bearing member is rotatably supported; a seal member that extends in a crossing direction crossing a rotational axis direction of the developer bearing member and is fixed on a first surface of the frame so as to seal a first gap between an end portion of the developer bearing member in the rotational axis direction and the frame; and a sealing portion that seals a second gap between the frame and an end portion of the seal member in the crossing direction, wherein the frame includes: an injection inlet through which elastomer has been injected into the second gap for forming the sealing portion; a storage portion that is a space surrounded by a second surface of the frame opposite to the first surface of the frame and a wall protruding from the second surface of the frame and in which any elastomer spilling out of the second gap is stored, and a protruding portion that protrudes, from the second surface of the frame, further than the wall of the storage portion in a direction in which the wall protrudes, the protruding portion being arranged so as to overlap the storage portion when viewed in the rotational axis direction, wherein the protruding portion is configured to contact the recording medium conveyed by the conveyance member.
8. The process cartridge according to claim 1, further comprising an image bearing member to which the developer bearing member supplies the developer, wherein the protruding portion is a rib, a thickness direction of the rib being a direction along the rotational axis direction of the developer bearing member, a tip surface of the rib extending in a direction from a rotational center of the developer bearing member to a rotational center of the image bearing member on a cross section of the process cartridge orthogonal to the rotational axis direction of the developer bearing member.
9. The process cartridge according to claim 1, wherein the protruding portion is arranged inside the storage portion in the rotational direction of the developer bearing member.
10. The image forming apparatus according to claim 7, further comprising a transfer member forming a transfer nip, with the image bearing member, at which the image is transferred from the image bearing member to the recording medium while conveying the recording medium, wherein the conveyance member is configured to convey the recording medium to the transfer nip, and wherein the protruding portion is configured to contact with the recording medium conveyed in a conveyance path between the conveyance member and the transfer nip.
11. The image forming apparatus according to claim 7, wherein the protruding portion is a rib, a thickness direction of the rib being a direction along the rotational axis direction of the developer bearing member, a tip surface of the rib extending in a conveyance direction in which the recording medium is conveyed by the conveyance member.
12. The process cartridge according to claim 7, wherein the protruding portion is arranged inside the storage portion in the rotational direction of the developer bearing member.
13. A process cartridge detachably attached to an apparatus main body of an image forming apparatus for forming an image on a recording medium, the apparatus main body including a conveyance member configured to convey the recording medium, the process cartridge comprising: a developer bearing member that carries a developer; a frame by which the developer bearing member is rotatably supported; a seal member that extends in a crossing direction crossing a rotational axis direction of the developer bearing member and is fixed on a first surface of the frame so as to seal a first gap between an end portion of the developer bearing member in the rotational axis direction and the frame; and a sealing portion that seals a second gap between the frame and an end portion of the seal member in the crossing direction, wherein the frame includes: an injection inlet through which elastomer has been injected into the second gap for forming the sealing portion; a storage portion that is a space surrounded by a second surface of the frame opposite to the first surface of the frame and a wall protruding from the second surface of the frame and in which any elastomer spilling out of the second gap is stored, and a protruding portion that protrudes, from the second surface of the frame, further than the wall of the storage portion in a direction in which the wall protrudes, wherein the protruding portion is configured to contact the recording medium conveyed by the conveyance member, and is arranged so as to prevent the recording medium conveyed by the conveyance member from contacting the elastomer stored in the storage portion when the process cartridge is mounted in the apparatus main body of the image forming apparatus.
14. An image forming apparatus for forming an image on a recording medium, the image forming apparatus comprising: a conveyance member configured to convey the recording medium; an image bearing member on which a developer image is formed; a developer bearing member that bears a developer and supplies the developer to the image bearing member; a frame by which the developer bearing member is rotatably supported; a seal member that extends in a crossing direction crossing a rotational axis direction of the developer bearing member and is fixed on a first surface of the frame so as to seal a first gap between an end portion of the developer bearing member in the rotational axis direction and the frame; and a sealing portion that seals a second gap between the frame and an end portion of the seal member in the crossing direction, wherein the frame includes: an injection inlet through which elastomer has been injected into the second gap for forming the sealing portion; a storage portion that is a space surrounded by a second surface of the frame opposite to the first surface of the frame and a wall protruding from the second surface of the frame and in which the elastomer spilling out of the second gap is stored, and a protruding portion that protrudes, from the second surface of the frame, further than the wall of the storage portion in a direction in which the wall protrudes, wherein the protruding portion is configured to contact the recording medium conveyed by the conveyance member, and is arranged so as to prevent the recording medium conveyed by the conveyance member from contacting the elastomer stored in the storage portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(13) Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
(14) (Embodiment)
(15) Hereinbelow, the embodiment will be described in detail by using the drawings. First, the overall configuration of an image forming apparatus X and an image forming process will be described by using
(16)
(17) Note that, in the present embodiment, the direction of the rotation center axis of an electrophotographic photosensitive drum (hereinafter referred to as a drum 62) as an image bearing member is a longitudinal direction. In addition, a direction that is orthogonal to the longitudinal direction and corresponds to the direction of an arrow C in
(18) <Overall Configuration of Image Forming Apparatus X>
(19) The image forming apparatus X shown in
(20) <Image Forming Process>
(21) Next, an image forming process will be described. In the case where the image forming process is executed, first, the drum 62 is rotationally driven in a direction of an arrow R at a predetermined circumferential speed (process speed) based on a print start signal. A charging roller 66 to which a bias voltage is applied comes into contact with the outer peripheral surface of the drum 62, and uniformly charges the outer peripheral surface of the drum 62. The exposure apparatus 3 outputs a laser beam L in accordance with image information. Scanning exposure is performed on the outer peripheral surface of the drum 62 with the laser beam L. With this, the electrostatic latent image corresponding to the image information is formed on the outer peripheral surface of the drum 62.
(22) On the other hand, as shown in
(23) In addition, as shown in
(24) The sheet P to which the toner image is transferred is separated from the drum 62, and is guided by the conveyance guide 8 and conveyed to the fixing apparatus 9. Subsequently, the sheet P passes through a nip portion of the heat roller 9a and the pressure roller 9b in the fixing apparatus 9. In the nip portion, the sheet P is pressurized and heated, and the toner image is thereby fixed to the sheet P. The sheet P to which the toner image is fixed is conveyed toward the discharge roller pair 10, and is discharged to the discharge tray 11 by the discharge roller pair 10.
(25) On the other hand, as shown in
(26) <With Regard to Attachment and Detachment of Cartridge B>
(27) Next, attachment and detachment of the cartridge B to and from the apparatus main body A will be described by using
(28) <Overall Configuration of Cartridge B>
(29) Next, the overall configuration of the cartridge B will be described by using
(30) First, the configuration of the cartridge B will be described by using
(31) On the other hand, the cleaning unit 60 is constituted by the cleaning frame 71, the drum 62, the charging roller 66, the cleaning blade 77 and the like. In the cleaning frame 71, a first supporting portion 71c and a second supporting portion 71d for rotatably supporting the developing apparatus unit 20 are provided. As shown in
(32) Further, a drum bearing 73 is fixed to the cleaning frame 71, whereby the drum 62 is rotatably supported, and the developing apparatus unit 20 and the cleaning unit 60 are positioned in the longitudinal direction. In addition, in the side member 26, a biasing member 46a is provided on the driving side. In the toner storage frame 21, a biasing member 46b is provided on the non-driving side. The biasing member 46a is configured so as to abut on a spring seat 71e provided in the cleaning frame 71, and the biasing member 46b is configured so as to abut on a spring seat 71f provided in the cleaning frame 71. With this, the developing apparatus unit 20 is reliably biased in a direction toward the cleaning unit 60. In addition, as shown in
(33) <Configuration of Cleaning Unit>
(34) Next, the configuration of the cleaning unit 60 will be described by using
(35) A shaft portion 66b of the charging roller 66 is biased in a direction toward the drum 62 and is rotatably supported by a bearing member (not shown) attached to the cleaning frame 71. The drum 62 is integrally coupled to a flange 64 and a flange 63 to thereby constitute a drum unit 61. Note that the method for coupling the drum 62 to the flanges 64 and 63 includes swaging, bonding, welding and the like.
(36) In addition, to the flange 64, a grounding contact (not shown) or the like is coupled. Further, in the flange 63, the driving force receiving portion 63a that receives the driving force from the apparatus main body A, a gear portion 63b that transmits the driving force to the developing roller 32, and a supported portion 63c that is rotatably supported by the drum bearing 73 are provided. In the drum unit 61, the supported portion 63c is supported by a supporting portion 73a of the drum bearing 73, and the supported portion 64a of the flange 64 is rotatably supported by being supported by a drum shaft 78 that is press-fitted into the cleaning frame 71.
(37) <With Regard to Configuration of Developing Apparatus Unit 20>
(38) Next, the configuration of the developing apparatus unit 20 according to the present embodiment will be described. First, the schematic configuration of developing means or the like that constitutes the developing apparatus unit 20 will be described by using
(39) (Schematic Description of Developing Apparatus Unit)
(40) The developing blade 42 is constituted by a supporting member 42a formed of sheet metal and an elastic member 42b formed of an elastic material such as urethane rubber, and both ends thereof are fixed to the toner storage frame 21 at predetermined positions using screws (not shown). In addition, the elastic member 42b abuts on the developing roller 32, whereby the amount of the toner on the outer peripheral surface of the developing roller 32 is controlled and a triboelectric charge is provided to the toner.
(41) A developing roller unit 31 is constituted by the developing roller 32, the magnet roller 34 (see
(42) (With Regard to Configurations of Frame and Seal Member 47 of Developing Apparatus Unit 20)
(43) Next, the configuration of each of the toner storage frame 21, the lid member 22, and a seal member 47 according to the present embodiment will be described. First, the seal member 47 will be described by using
(44) As described above, with regard to a developing frame that constitutes the developing apparatus unit 20, by welding the toner storage frame 21 as the first frame having the developing opening 21a and the lid member 22 as the second frame together, the toner storage portion 20a and the developing chamber 20c are formed (see
(45) As shown in
(46) Next, elastomer as a liquid injected member and a paper conveying rib 22e as a protruding portion according to the present embodiment will be described by using
(47) In the present embodiment, as shown in
(48) In addition, in the present embodiment, as shown in
(49) As shown in
(50) Thus, in the present embodiment, the paper conveying rib 22e protrudes toward the paper path S further than the buffer portion 22d such that the sheet P does not come into contact with the buffer portion 22d. With this, in the case where the buffer portion 22d is exposed to the path of the sheet P, it is possible to prevent the sheet P from coming into contact with the buffer portion 22d to thereby cause the jamming.
(51) In addition, in the present embodiment, the paper conveying rib 22e is capable of guiding the sheet P toward the direction in which the sheet P is to be conveyed.
(52) Further, in the present embodiment, the paper conveying rib 22e approaches the paper path S as the paper conveying rib 22e extends in the conveyance direction of the sheet P. With this, it is possible to guide the sheet P toward the direction in which the sheet P is to be conveyed.
(53) In addition, in the present embodiment, the paper conveying rib 22e is formed by extending part of the buffer portion 22d toward the paper path S. Part of the buffer portion 22d serves as the paper conveying rib 22e, whereby it is possible to save a material for forming the paper conveying rib 22e.
(54) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(55) This application claims the benefit of Japanese Patent Application No. 2016-118005, filed Jun. 14, 2016, which is hereby incorporated by reference herein in its entirety.