Coating applicator
11534793 · 2022-12-27
Assignee
Inventors
Cpc classification
E04D15/07
FIXED CONSTRUCTIONS
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0452
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0409
PERFORMING OPERATIONS; TRANSPORTING
B05B9/0423
PERFORMING OPERATIONS; TRANSPORTING
B05B13/005
PERFORMING OPERATIONS; TRANSPORTING
B05D5/00
PERFORMING OPERATIONS; TRANSPORTING
B05B9/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B13/04
PERFORMING OPERATIONS; TRANSPORTING
B05B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An applicator and method of use is disclosed for applying coatings and paints to various surfaces. As shown, the sprayer may have an undercarriage frame that supports three-wheels. All three wheels may run parallel with the first wheels and second wheels attached to the sprayer frame via an undercarriage with the third wheel positioned behind and between both the first and second wheels on a separate arm or frame. The width of the sprayer booms may be adjusted. The undercarriage may be folded entirely or only a portion therein. The arm of the third wheel may be folded or telescope, as required by a particular application. A handle, which may be adjustable, may be positioned between the sprayer frame and the undercarriage. Use of the applicator according to the method discussed herein reduces operator fall exposure and increases application efficiency.
Claims
1. A method of using a coating applicator to coat a standing seam rib roof comprising: a) positioning a coating applicator on a corrugated standing seam rib roof having a rib dividing the corrugated standing seam rib roof into a first area and a second area, each of the corrugated first area and the corrugated second area configured as each having at least one ridge and at least one groove adjacent each side of the at least one ridge, the rib having a first end and second end, the coating applicator positioned initially proximate a first end of the rib, the coating applicator further comprising: i. a carriage having at least a first wheel, a second wheel and a third wheel mounted therein wherein the first wheel and the second wheel are positioned opposite each other and configured to roll in the at least one groove adjacent each side of the at least one ridge; ii. a center support assembly, wherein the center support assembly is mounted to the carriage; iii. a boom having a center section, a first section, a second section and a counterweight, the boom is mounted on the center support assembly; iv. a handle, the handle configured to engage with the center support assembly and to control a direction of travel of the applicator during use wherein the third wheel is aligned with the handle and positioned behind the first wheel and second wheel; v. a fluid delivery arrangement, the fluid delivery arrangement further comprising: 1. An input coupling, the input coupling to allow connection with a pressurized fluid delivery system; 2. A fluid conduit having at least a first end and a second end, the fluid conduit in fluid communication with the input coupling at the first end; 3. At least one nozzle configured for delivery of a pressurized fluid to a surface positioned adjacent the at least one nozzle, wherein the at least one nozzle is attachable to the boom and is in fluid communication with the second end of the fluid conduit; and, vi. the fluid delivery arrangement is affixed to at least the boom of the applicator; b) connecting the coating applicator to a pressurizing fluid supply source to provide pressurized coating material to the coating applicator; c) applying the coating to a first panel of the first area of the standing rib roof in a first direction from the rib to an eve of the roof with the coating applied on a panel adjacent a first edge of the first area, the second section of the applicator configured with at least one nozzle for application of the coating; d) repositioning the coating applicator to a next panel adjacent the first panel of the first area of the standing rib roof; e) applying the coating to the next panel in a second direction from the eve to the rib of the roof by reversing the direction of the applicator, without rotating the coating applicator; and, f) repeating the applying step and then the repositioning steps until reaching the second end of the rib having applied coating to all panels of the first area.
2. The method of using the coating applicator to coat a standing seam rib roof according to claim 1 further comprising: a) repositioning the coating applicator over the rib onto the second area; b) rotating the coating applicator 180 degrees for placement on the first panel adjacent an edge of the second area of the roof, proximate the second end of the rib; c) applying coating to a first panel of the second area of the standing rib roof in a first direction from the rib to an eve of the roof with the coating applied on a panel adjacent a first edge of the second area; d) repositioning the coating applicator to a next panel adjacent the first panel of the second area of the standing rib roof; e) applying coating to the next panel in a second direction from the eve to the rib of the roof by reversing the direction of the applicator, without rotating the coating applicator; and, f) repeating the applying step and then the repositioning steps until reaching the first end of the rib having applied coating to all panels of the second area.
3. The method of using the coating applicator to coat a standing seam rib roof according to claim 1 wherein an operator having a front side and a backside is positioned behind the coating applicator when using the coating applicator.
4. The method of using the coating applicator to coat a standing seam rib roof according to claim 3 wherein the operator's position behind the coating applicator does not expose the backside of the operator to a roof edge of the stand seam rib roof thereby decreasing the operator's fall risk.
5. A method of using a coating applicator to coat a standing seam rib roof comprising: a) positioning a coating applicator on a standing seam rib roof having a rib dividing the standing seam rib roof into a first area and a second area, the rib having a first end and second end, the coating applicator positioned initially proximate a first end of the rib, the coating applicator further comprising: i. a carriage having a triangular shape comprising: A) a center leg having a first end, a central portion and a second end; B) a first leg having a first end and a second end, the first end of the first leg joined with the center leg and the second end having a first wheel affixed therein; C) a second leg having a first end and a second end, the first end of the second leg joined to the center leg and the second end having a second wheel affixed therein, wherein the first wheel and the second wheel are positioned opposite each other; D) a third leg having a first end and a second end, the first end joined with the second end of the center leg and the second end having a third wheel affixed therein; ii. a center support assembly, wherein the center support assembly is mounted to the second end of the center leg; iii. a boom having a center section, a first section, a second section and a counterweight, the boom is mounted on the center support assembly; iv. a handle, the handle configured to engage with the center support assembly and to control a direction of travel of the applicator during use, the third wheel aligned with the handle; v. a fluid delivery arrangement, the fluid delivery arrangement further comprising: 1. An input coupling, the input coupling to allow connection with a pressurized fluid delivery system; 2. A fluid conduit having at least a first end and a second end, the fluid conduit in fluid communication with the input coupling at the first end; 3. At least one nozzle configured for delivery of a pressurized fluid to a surface positioned adjacent the at least one nozzle, wherein the at least one nozzle is attachable to the boom and is in fluid communication with the second end of the fluid conduit; and, vi. the fluid delivery arrangement is affixed to at least the boom of the applicator; b) connecting the coating applicator to a pressurizing fluid supply source to provide a pressurized coating material to the coating applicator; c) applying the coating to a first panel of the first area of the standing rib roof in a first direction from the rib to an eve of the roof with the coating applied on a panel adjacent a first edge of the first area, the second section of the applicator configured with at least one nozzle for application of the coating and the first section configured with a counterweight; d) repositioning the coating applicator to a next panel adjacent the first panel of the first area of the standing rib roof; e) applying coating to the next panel in a second direction from the eve to the rib of the roof by reversing the direction of the applicator, without rotating the coating applicator; and, f) repeating the applying step and then the repositioning steps until reaching the second end of the rib having applied coating to all panels of the first area.
6. The method of using the coating applicator according to claim 5 further comprising the step of configuring the first section of the boom in a horizontal direction in relation to the center section of the boom to create an offset wherein the second section extends further away from the center section than the first section.
7. The method of using the coating applicator according to claim 5 further comprising the step of configuring the first wheel and second wheel in a tricycle type arrangement with a strut positioned between and joining the first leg and the second leg, wherein the third wheel is positioned behind and between the first wheel and the second wheel.
8. The method of using the coating applicator according to claim 5 further comprising the step of configuring the first section of the boom so that it may be telescoped in relation to the center section of the boom.
9. The method of using the coating applicator to coat a standing seam rib roof according to claim 1 wherein the first, second and third wheel are fixed to operate in parallel with each other in the direction of travel during operation.
Description
DETAILED DESCRIPTION—BRIEF DESCRIPTION OF DRAWINGS
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(21) Appendix A and B are included herein and provide additional inventor disclosures such as a marketing brochure, user's manual and additional photographs for implementation, as provided by the inventor for inclusion herein, and may be claimed in whole or in part, for its use in the implementation of the present disclosure and is fully incorporated by reference herein.
(22) TABLE-US-00001 DETAILED DESCRIPTION-TABLE OF ELEMENTS Element Description Element Number Surface 1 Ridge(s) 1a Groove(s) 1b Coating 2 Operator 3 4 5 6 7 Coating applicator 10 Carriage 20 Wheel (first) 21 Wheel (second) 22 Wheel (third) 23 Center leg 24 First leg 25 Second leg 26 Center strut 27 Third leg 28 29 Center support assembly 30 32 Handle slot 34 36 Wheel slot 38 Boom 40 Down leg(s) 41 Down leg-first 41a Down leg-second 41b Center section 42 Pin hole 43 Support handle 44 First section (slidable) 46 Second section (slidable) 48 Fluid delivery arrangement 50 Input coupling 52 Fluid conduit (hose) 54 Nozzle 56 Ball valve 57 Detail gun 58 Handle 60 Transport handle 61 Brake 62 Counterweight 70 Locking pin 80 Standing Seam Roof (SSR) 100 First area 101 Second area 102 Rib 103 Eve 104 Edge 105 Panel 106
DETAILED DESCRIPTION OF INVENTION
(23) Before the present methods and apparatuses are disclosed and described, it is to be understood that the methods and apparatuses are not limited to specific methods, specific components, or to particular implementations. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
(24) As used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes—from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
(25) “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
(26) Throughout the description and claims of this specification, the word “comprise” and variations of the word, such as “comprising” and “comprises,” means “including but not limited to,” and is not intended to exclude, for example, other components, integers or steps. “Exemplary” means “an example of” and is not intended to convey an indication of a preferred or ideal embodiment. “Such as” is not used in a restrictive sense, but for explanatory purposes.
(27) Disclosed are components that can be used to perform the disclosed methods and apparatuses. These and other components are disclosed herein, and it is understood that when combinations, subsets, interactions, groups, etc. of these components are disclosed that while specific reference of each various individual and collective combinations and permutation of these may not be explicitly disclosed, each is specifically contemplated and described herein, for all methods and apparatuses. This applies to all aspects of this application including, but not limited to, steps in disclosed methods. Thus, if there are a variety of additional steps that can be performed it is understood that each of these additional steps can be performed with any specific embodiment or combination of embodiments of the disclosed methods.
(28) The present methods and apparatuses may be understood more readily by reference to the following detailed description of preferred aspects and the examples included therein and to the Figures and their previous and following description.
(29) Before the various embodiments of the present invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that phraseology and terminology used herein with reference to device or element orientation (such as, for example, terms like “front”, “back”, “up”, “down”, “top”, “bottom”, and the like) are only used to simplify description of the present invention, and do not alone indicate or imply that the device or element referred to must have a particular orientation. In addition, terms such as “first”, “second”, and “third” are used herein and in the appended claims for purposes of description and are not intended to indicate or imply relative importance or significance.
(30) The following detailed description is of the best currently contemplated modes of carrying out illustrative embodiments of the invention. The description is not to be taken in a limiting sense but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appending claims. Various inventive features are described below herein that can each be used independently of one another or in combination with other features.
ILLUSTRATIVE EMBODIMENT AND ADVANTAGES OF INVENTION
(31) The present disclosure relates to a coating applicator 10 for use as illustrated in
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(33) Another important feature of the embodiment is a center support assembly 30. In one embodiment, the center support assembly 30 is configured to engage and attach to the boom 40 and the carriage 30 via welding. The center support assembly 30 is configured with a handle slot and a wheel slot wherein the handle slot is designed for the engagement and attachment of the handle and the wheel slot.
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(37) Additional features included a built in “T” handle (transport handle 61) allowing the coating applicator 10 to be pulled-up and lowered down and moved while in use on the roof. As shown through-out the present application, the left-hand and fight-hand orientation of the booms are easily configured and reconfigured. As disclosed, the nozzle 56 placement as well as the adjustable tip angles are easily adjustable. The nozzle 56 heights stay constant during operation so product mil thickness remains more consistent further improving application. The forward orientation of the coating application and the method of its use always keeps the operator working in a facing position to roofs edge so reduced issues of fall hazards. The built-in counterweight doubles as a tool holder. Additional detail gun attachment allows for field and detail work to be done in one trip. The five (5) degree forward camber allows spraying slightly in front of wheels so the coating applicator stays on the roof without rolling over the edge. The combination of users arm length, length of the handle, & forward camber allow unit to be used to roofs edge yet user never breaks OSHA 6′ Warning/safety line ruling. Subject to particular application, and paired with the correct pump, the coating applicator may be upgraded to allow up to four (4) tips and a 64″ pass.
(38) Description of an Illustrative Method of Using the Coating Applicator
(39) Another aspect of the present embodiment is the method of operating the coating applicator as shown and illustrated in
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(41) The following detailed description is of the best currently contemplated modes of carrying out illustrative embodiments of the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appending claims. Various inventive features are described below herein that can each be used independently of one another or in combination with other features.
(42) While certain specific embodiments have been described in detail, it is understood that the present disclosure will be appreciated by those skilled in the art and will be developed considering the overall teaching of the disclosure. Accordingly, the embodiments disclosed herein should not be construed as limitation on the scope of the invention, but should be determined by the appended claims and their legal equivalents.
(43) As one of ordinary skill will appreciate the present disclosure is not limited by the means of construction or the materials chosen as other suitable materials, including plastic, steel or aluminum, and combinations therein.
(44) It should be noted that particular embodiment are not limited to the specific embodiments pictured and described herein, but is intended to apply to all similar apparatuses and methods for providing the various benefits of those elements, which such benefits are explicitly and/or inherently disclosed herein. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the coating applicator. Furthermore, variations and modifications of the foregoing are within the scope of the sprayer system. It is understood that the coating applicator as disclosed herein extends to all alternative combinations of one or more of the individual features mentioned, evident from the text and/or drawings, and/or inherently disclosed. All of these different combinations constitute various alternative aspects of the coating applicator and methods of using. The embodiments described herein explain the best modes known for practicing the coating applicator and will enable others skilled in the art to utilize the same. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
(45) Having described preferred aspects of the various methods and apparatuses, other features of the present disclosure will undoubtedly occur to those versed in the art, as will numerous modifications and alterations in the embodiments as illustrated herein, all of which may be achieved without departing from the spirit and scope of the present disclosure. Accordingly, the methods and embodiments pictured and described herein are for illustrative purposes only, and the scope of the present disclosure extends to all method and/or structures for providing the various benefits and/or features of the present disclosure and/or components thereof unless so indicated in the following claims. Furthermore, the methods and embodiments pictured and described herein are no way limiting to the scope of the present disclosure unless so stated in the following claims.
(46) Any dimensions provided herein are for illustrative purposes only and in no way limit the scope of the present disclosure unless so indicated in the following claims. It should be noted that the present disclosure and/or components thereof are not limited to the specific embodiments pictured and described herein, but are intended to apply to all similar apparatuses and methods for providing a predictive design analysis in a virtual environment. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the present disclosure.
(47) Any of the various features, components, functionalities, advantages, aspects, configurations, etc. for the present disclosure may be used alone or in combination with one another depending on the compatibility of the features. Accordingly, a nearly infinite number of variations of the present disclosure exists. Modifications and/or substitutions of one feature, component, functionality, aspect, configuration, etc. for another in no way limit the scope of the present disclosure unless so indicated in the following claims.
(48) It is understood that the present disclosure extends to all alternative combinations of one or more of the individual features mentioned, evident from the text and/or drawings, and/or inherently disclosed. All of these different combinations constitute various alternative aspects of the present disclosure and/or components thereof. The embodiments described herein explain the best modes known for practicing the apparatuses, methods, and/or components disclosed herein and will enable others skilled in the art to utilize the same. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
(49) While the present disclosure has been described in connection with preferred aspects and specific examples, it is not intended that the scope be limited to the particular embodiments set forth, as the embodiments herein are intended in all respects to be illustrative rather than restrictive.
(50) Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order. Accordingly, where a method claim does not actually recite an order to be followed by its steps or it is not otherwise specifically stated in the claims or descriptions that the steps are to be limited to a specific order, it is no way intended that an order be inferred, in any respect. This holds for any possible non-express basis for interpretation, including but not limited to: matters of logic with respect to arrangement of steps or operational flow; plain meaning derived from grammatical organization or punctuation; the number or type of embodiments described in the specification.