A METHOD FOR CONTROLLING THE TEMPERATURE OF A COOLING FLUID IN A COOLING SYSTEM AND A COOLING SYSTEM
20190204022 · 2019-07-04
Assignee
Inventors
Cpc classification
F01P3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01K9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2250/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16T1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a method for controlling the temperature of a cooling fluid in a cooling system comprising a cooling circuit connected to a condenser of a waste heat recovery system, a cooling pump arranged to circulate a cooling fluid through the cooling circuit and a radiator arranged for cooling the cooling fluid, a bypass circuit, a first and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid through the radiator and the bypass circuit, and the second valve unit controls the flow of cooling fluid passing through the condenser. A condenser-in temperature of the cooling fluid is determined by a first temperature sensor and an engine-in temperature of the cooling fluid is determined by a second temperature sensor. The flow of the cooling fluid is controlled by the first valve unit and/or the second valve unit based on the determined condenser-in and engine-in fluid temperatures.
Claims
1. A method for controlling the temperature of a cooling fluid in a cooling system arranged in fluid connection with an internal combustion engine of a vehicle, the cooling system comprising a cooling circuit connected to a condenser of a waste heat recovery system, a cooling pump arranged to circulate a cooling fluid through the cooling circuit and a radiator arranged for cooling the cooling fluid, a bypass circuit, a first valve unit and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid through the radiator and the bypass circuit respectively, and the second valve unit is arranged to control the flow of cooling fluid passing through the condenser, wherein said method comprises: determining a condenser-in cooling fluid temperature by means of a first temperature sensor arranged upstream of the condenser and downstream of a first mixing point, where the cooling fluid from the radiator and bypass circuit are mixed, and an engine-in cooling fluid temperature by means of a second temperature sensor arranged upstream of the internal combustion engine and downstream of a second mixing point, where the cooling fluid from the condenser and bypass circuit are mixed; and controlling the flow of the cooling fluid in the cooling system by means of the first valve unit and/or the second valve unit based on the determined condenser-in and engine-in fluid temperatures.
2. The method according to claim 1, wherein the controlling step comprises comparing the determined cooling fluid temperatures with pre-defined reference cooling fluid temperatures.
3. The method according to claim 2, wherein the controlling step comprises increasing the flow of cooling fluid through the radiator by means of the first valve unit if the engine-in cooling fluid temperature is higher than the predefined engine-in cooling fluid temperature.
4. The method according to claim 2, wherein the controlling step comprises decreasing the flow of cooling fluid from the bypass circuit via a second return pipe to the first mixing point by means of the second valve unit, if the condenser-in cooling fluid temperature is higher than the pre-defined condenser-in cooling fluid temperature, or by increasing the flow of cooling fluid from the bypass circuit via a second return pipe to the first mixing point by means of the second valve unit, if the condenser-in cooling fluid temperature is lower than the pre-defined condenser-in cooling fluid temperature.
5. The method according to claim 1, wherein the controlling step comprises arranging the second valve unit to adapt to a position of the first valve unit to thereby control the condenser-in and/or the engine-in fluid temperature.
6. The method according to claim 1, wherein the determining step further comprises determining at least one further cooling fluid temperature which is selected from an engine-out, a radiator-out or a condenser-out cooling fluid temperature, or a condenser-in or a condenser-out working fluid temperature, the fluid temperatures being determined by means of a respective third temperature sensor, fourth temperature sensor, fifth temperature sensor, sixth temperature sensor and/or seventh temperature sensor.
7. The method according to claim 6, wherein the controlling step comprises lowering the pre-defined condenser-in and engine-in cooling fluid temperatures, if at least one of the engine-out, radiator-out or condenser-out cooling fluid temperatures or the condenser-in or condenser-out working fluid temperatures exceeds a predefined value for the engine-out, a radiator-out or a condenser-out cooling fluid temperature.
8. The method according to claim 1, wherein the controlling step further comprises predicting coming driving conditions by means of look-ahead active prediction function and controlling the condenser-in and the engine-in cooling fluid temperatures further based on the predicted coming driving conditions.
9. A cooling system associated with an internal combustion engine of a vehicle, the cooling system comprising: a cooling circuit connected to a condenser of a waste heat recovery system; a cooling pump arranged to circulate a cooling fluid through the cooling circuit; a radiator arranged for cooling the cooling fluid; a bypass circuit; a first valve unit and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid CF through the radiator and the bypass circuit respectively, and the second valve unit is arranged to control the flow of cooling fluid passing through the condenser of the waste heat recovery system; a first temperature sensor arranged upstream of the condenser and downstream of a first mixing point, where the cooling fluid from the radiator and bypass circuit are mixed; a second temperature sensor arranged upstream of the internal combustion engine and downstream of a second mixing point, where the cooling fluid from the condenser and bypass circuit are mixed; and a control unit adapted to control the first valve unit and the second valve unit so that the flow of the cooling fluid in the cooling system is controlled based on temperature values determined by the first and second temperature sensors.
10. The cooling system according to claim 9, wherein the cooling circuit comprises at least one additional temperature sensor selected from a third temperature sensor arranged between the internal combustion engine and the first valve unit, a fourth temperature sensor arranged between the radiator and the first mixing point, a fifth temperature sensor arranged between the condenser and the second mixing point, a sixth temperature sensor arranged in the waste heat recovery system upstream of the condenser to measure the condenser-in temperature of the working fluid, or a seventh temperature sensor arranged in the waste heat recovery system downstream of the condenser to measure the condenser-out temperature of the working fluid, wherein the at least one additional temperature sensor is connected to the control unit.
11. The cooling system according to claim 9, wherein the control unit is adapted to control the engine-in temperature of the cooling fluid in the cooling circuit by means of the first valve unit to increase the flow of cooling fluid through the radiator and/or to reduce the flow of cooling fluid passing through the bypass circuit by means of the second valve unit.
12. The cooling system according to claim 9, wherein the cooling circuit is arranged with one cooling pump to circulate the cooling fluid through the cooling circuit.
13. A system associated with an internal combustion engine of a vehicle, said system comprising: a cooling system comprising: a cooling circuit connected to a condenser of a waste heat recovery system; a cooling pump arranged to circulate a cooling fluid through the cooling circuit; a radiator arranged for cooling the cooling fluid; a bypass circuit; a first valve unit and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid CF through the radiator and the bypass circuit respectively, and the second valve unit is arranged to control the flow of cooling fluid passing through the condenser of the waste heat recovery system; a first temperature sensor arranged upstream of the condenser and downstream of a first mixing point, where the cooling fluid from the radiator and bypass circuit are mixed; a second temperature sensor arranged upstream of the internal combustion engine and downstream of a second mixing point, where the cooling fluid from the condenser and bypass circuit are mixed; and a control unit adapted to control the first valve unit and the second valve unit so that the flow of the cooling fluid in the cooling system is controlled based on temperature values determined by the first and second temperature sensors; a waste heat recovery system; and a condenser connecting the cooling system and the waste heat recovery system.
14. A vehicle comprising a cooling system, which, in turn, comprises: a cooling circuit connected to a condenser of a waste heat recovery system; a cooling pump arranged to circulate a cooling fluid through the cooling circuit; a radiator arranged for cooling the cooling fluid; a bypass circuit; a first valve unit and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid CF through the radiator and the bypass circuit respectively, and the second valve unit is arranged to control the flow of cooling fluid passing through the condenser of the waste heat recovery system; a first temperature sensor arranged upstream of the condenser and downstream of a first mixing point, where the cooling fluid from the radiator and bypass circuit are mixed; a second temperature sensor arranged upstream of the internal combustion engine and downstream of a second mixing point, where the cooling fluid from the condenser and bypass circuit are mixed; and a control unit adapted to control the first valve unit and the second valve unit so that the flow of the cooling fluid in the cooling system is controlled based on temperature values determined by the first and second temperature sensors; a waste heat recovery system.
15. (canceled)
16. A computer program product comprising a program code stored on a non-transitory computer-readable medium for controlling the temperature of a cooling fluid in a cooling system arranged in fluid connection with an internal combustion engine of a vehicle, the cooling system comprising a cooling circuit connected to a condenser of a waste heat recovery system, a cooling pump arranged to circulate a cooling fluid through the cooling circuit and a radiator arranged for cooling the cooling fluid, a bypass circuit, a first valve unit and a second valve unit, wherein the first valve unit is arranged to control the flow of cooling fluid through the radiator and the bypass circuit respectively, and the second valve unit is arranged to control the flow of cooling fluid passing through the condenser, said computer program product comprising computer instructions to cause one or more electronic control units or computers to perform the following operations: determining a condenser-in cooling fluid temperature by means of a first temperature sensor arranged upstream of the condenser and downstream of a first mixing point, where the cooling fluid from the radiator and bypass circuit are mixed, and an engine-in cooling fluid temperature by means of a second temperature sensor arranged upstream of the internal combustion engine and downstream of a second mixing point, where the cooling fluid from the condenser and bypass circuit are mixed; and controlling the flow of the cooling fluid in the cooling system by means of the first valve unit and/or the second valve unit based on the determined condenser-in and engine-in fluid temperatures.
17. The method according to claim 3, wherein the controlling step comprises decreasing the flow of cooling fluid from the bypass circuit via a second return pipe to the first mixing point by means of the second valve unit, if the condenser-in cooling fluid temperature is higher than the pre-defined condenser-in cooling fluid temperature, or by increasing the flow of cooling fluid from the bypass circuit via a second return pipe to the first mixing point by means of the second valve unit, if the condenser-in cooling fluid temperature is lower than the pre-defined condenser-in cooling fluid temperature.
18. The cooling system according to claim 10, wherein the control unit is adapted to control the engine-in temperature of the cooling fluid in the cooling circuit by means of the first valve unit to increase the flow of cooling fluid through the radiator and/or to reduce the flow of cooling fluid passing through the bypass circuit by means of the second valve unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] For fuller understanding of the present invention and further objects and advantages of it, the detailed description set out below should be read together with the accompanying drawings, in which the same reference notations denote similar items in the various diagrams, and in which:
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION OF THE INVENTION
[0035]
[0036] Reference is now made to
[0037] Generally, the cooling system 6 may be a part of a combustion engine cooling system and may thus cool both the internal combustion engine and the condenser of the waste heat recovery system. Alternatively, the cooling system is a separate cooling system. In the embodiments shown in
[0038] The waste heat recovery system 4 connected to the cooling system 6 is suitably arranged in a vehicle as shown in
[0039] In the cooling system 6, during the normal operating conditions there should always be a flow of cooling fluid CF through the radiator 54. A second valve unit 60 can mix the flow from the radiator 54 with some hotter cooling fluid from the bypass circuit 56 and thereby reach a desired condenser-in temperature. The amount of the hotter cooling fluid from the bypass circuit 56 can be controlled by means of the second valve unit 60. The bypass circuit 56 is arranged in fluid connection with the first return pipe 49, whereby hot cooling fluid can be fed back to the internal combustion engine if desired and with a second return pipe through which hot cooling fluid can be fed to the condenser if desired. The condenser-in temperature is measured by means of a first sensor unit 55, which is connected to a control unit 40. A desired condenser-in temperature is pre-determined as a reference fluid temperature and the control unit 40 is arranged to control the valve units in such a way that the desired condenser-in temperature is reached. In the corresponding way, the engine-in temperature is measured by means of a second sensor unit 57, and a desired engine-in temperature is pre-determined as a reference fluid temperature and the control unit 40 is arranged to control the valve units such that the desired engine-in temperature is reached. To reach the desired engine-in temperature, the first valve unit 58 is arranged to control the flow of cooling fluid CF passing through the radiator 54 and mix it with the bypass flow if necessary. For example, when the condenser-in temperature is too low, the second valve unit 60 can be arranged to mix the flow through the radiator with some hotter cooling fluid passing through the bypass circuit 56 via the second return pipe 48 and thus reach the desired condenser-in temperature. On the other hand, when the internal combustion engine has reached very high operating temperature it may be necessary to lead all the cooling fluid through the radiator by means of controlling the first valve unit accordingly. Thus, if the engine-in temperature is too high, the first valve unit 58 can be arranged to lead all the cooling fluid through the radiator and correspondingly, the second valve unit 60 is adapted to decrease the bypass flow via the second return pipe 49 if the condenser-in temperature is too high. The control unit is suitably adapted to control the engine-in temperature of the cooling fluid CF in the cooling circuit 50 by means of the first valve unit 58 to increase the flow of cooling fluid CF through the radiator 54 and/or to reduce the flow of cooling fluid CF passing through the bypass circuit 56 by means of the second valve unit 60.
[0040] The pipes in the cooling circuit 50 are preferably arranged such that one cooling pump 52 is sufficient to circulate the cooling fluid through the internal combustion engine 2 and the condenser 26 connected to the WHR system 4. For example, the pipes in the cooling system are suitably arranged as short as possible, whereby a compact construction for the cooling system and suitably the whole WHR system may be obtained. If only one pump is used, it is preferably placed upstream of the internal combustion engine 2 and downstream of the condenser.
[0041] If the pipes in the cooling circuit are long, there may be transport delays of the cooling fluid CF from for example from the radiator to the condenser. Also, the cooling system may include additional components to be cooled, such as a retarder. In this case, there may be a desire to improve the accuracy of the cooling system. The accuracy may be improved by incorporating at least one additional temperature sensor to the cooling system. Reference is made to
[0042] According to the present disclosure, the cooling system 6 comprises or is connected to the control unit 40 which is adapted to control the flow of the cooling fluid CF in the cooling system. The control unit is adapted to control the first valve unit 58 and the second valve unit 60 so as to control the flow of cooling fluid CF based on temperature values determined by the first temperature sensor 55 arranged upstream of the condenser 26 and downstream of the first mixing point 51, where the cooling fluid from the radiator 54 and the bypass circuit 56 via the second return pipe 48 are mixed, and the second temperature sensor 57 arranged upstream of the internal combustion engine 2 and downstream of a second mixing point 53, where the cooling fluid from the condenser 26 and bypass circuit 56 via the return pipe 49 are mixed. In this way the first valve unit 58 can be arranged to control the flow of cooling fluid CF through the radiator 54 and the bypass circuit 56 respectively. In
[0043] The control unit 40 is arranged in connection to the internal combustion engine 2, the waste heat recovery system 4 and the cooling system 6. In the cooling system, the control unit 40 is arranged in connection to the first valve unit 58 and to the first sensor unit 55, the second valve unit 60 and the second sensor unit 57. In case the cooling system comprises additional temperature sensor units 59, 61, 63, 65 or 67 to determine at least one of engine-out, radiator-out and/or condenser-out cooling fluid CF temperatures or condenser-out working fluid WF temperatures, respectively, as mentioned above, also they can be connected to the control unit 40. In the waste heat recovery system 4 the control unit may be arranged for example in connection to the evaporator 14, the expander 16 and the pump 22 of the waste heat recovery system 4, but other or additional connections may be possible, such as a connection to the condenser 26. A computer 42 is suitably connected to the control unit 40. The control unit 40 is adapted to control the flow of the cooling fluid CF in the cooling system 6 by controlling the flow of the cooling fluid CF based on the determined condenser-in and engine-in fluid temperatures. Suitably, the temperatures are then compared with predetermined reference values in the control unit. The control of the flow is performed by means of the first and second valve units 58, 60. The control unit 40 is suitably adapted to increase the flow of cooling fluid CF through the radiator 54 and/or by reducing the flow of cooling fluid CF through the bypass circuit 56 when the engine-in or the condenser-in temperatures are too high. The control unit 40 may also be arranged in connection with a control system of the vehicle. Thereby it will be possible for the control unit 40 to control the valves based also on other information in the vehicle. For example, the control unit 40 may be arranged in connection with a vehicle's look-ahead active prediction system, whereby it will be possible to predict the need for reducing the temperature of the cooling fluid depending on the expected driving conditions.
[0044]
[0047] The method steps are suitably performed by means of the control unit 40 connected to the internal combustion engine 2, the waste heat recovery system 4 and the cooling system 6.
[0048] The step to control s102 the flow of the cooling fluid CF in the cooling system 6 by means of the first valve unit 58 and/or the second valve unit 60 based on the determined condenser-in and engine-in fluid temperatures is suitably performed by comparing the determined fluid temperatures with pre-defined reference fluid temperatures. The pre-defined temperatures are preferably stored in the control unit, e.g. in the computer connected thereto. The temperature of the cooling fluid CF in the cooling system 6 depends on the amount of energy entering the system 6 and the amount of energy leaving the system 6. Basically, the warmer the engine, the more energy enters the system. Also, since the cooling system is connected to the condenser 26 of the waste heat recovery system WHR, the energy entering the waste heat recovery system from the heat source 32 also indirectly affects the temperature of the cooling fluid CF. Therefore, by determining the condenser-in and the engine-in temperatures, the need for controlling the flow of cooling fluid CF by means of the first valve unit 58, and the second valve unit 60 can be effectively determined with minimum amount of components.
[0049] The step to control s102 the flow of the cooling fluid suitably comprises to increase the flow of cooling fluid CF through the radiator 54 by means of the first valve unit 58 if the engine-in cooling fluid CF temperature is higher than the pre-defined engine-in cooling fluid CF temperature. Also the step to control s102 may comprise increasing the flow of cooling fluid CF through the radiator 54 and correspondingly decrease the flow of cooling fluid from the bypass circuit, if the condenser-in cooling fluid CF temperature is higher than the pre-defined condenser-in cooling fluid CF temperature, or by increasing the flow of cooling fluid CF from the bypass circuit 56, if the condenser-in cooling fluid CF temperature is lower than the pre-defined condenser-in cooling fluid CF temperature. In this way, the cooling effect in the cooling system can be improved in an efficient way and the efficiency of the cooling system 6 is optimized during normal operation. Thus, the cooling effect in the cooling system 6 can be controlled such that the radiator 54 is used with full capacity. The flow of cooling fluid CF through the radiator 54 can be additionally increased by increasing the engine idling speed. When the vehicle 1 is standing still the internal combustion engine 2 is typically running with an idling speed. The cooling pump 52 is suitably connected to the crankshaft of the combustion engine 2 such that by increasing the idling speed of the internal combustion engine 2, the cooling pump 52 will pump an increased amount of cooling fluid CF through the cooling circuit 50. In this way, the flow through the radiator 54 is increased and the cooling effect is thus increased. Also, by controlling the cooling fluid CF temperature values in the cooling system 6 such that the temperature values are kept as close to the pre-defined cooling fluid temperature values as possible, engine efficiency is optimized.
[0050] The step to control s102 the temperature of the cooling fluid CF in the cooling system 6 suitably comprises to arrange the second valve unit 60 to adapt to the position of the first valve unit 58 to thereby control the condenser-in and/or the engine-in fluid temperatures. In this way, controlling of the valve units may be performed in an efficient and synchronized way.
[0051] The determination step s101 may further comprise determining at least one further cooling fluid temperature which is selected from an engine-out, a radiator-out or a condenser-out cooling fluid temperature, the cooling fluid temperature being determined by means of a respective third temperature sensor 59, fourth temperature sensor 61 or fifth temperature sensor 63. Alternatively or additionally a condenser-in or a condenser-out working fluid temperature may be determined by means of a respective sixth temperature 65 sensor or seventh temperature sensor 67. Suitably, the control step s102 also comprises comparing the determined cooling fluid CF temperatures with pre-defined reference cooling fluid CF temperatures.
[0052]
[0053] There is provided a computer program P which comprises routines for a method for controlling the temperature of a cooling fluid in a cooling system 6 according to the invention. The computer program P comprises routines for determining the condenser-in and engine-in fluid temperatures of the cooling fluid CF based on temperature values measured by means of the first sensor unit 55 and second sensor unit 57, respectively. The computer program P comprises routines for controlling the flow of the cooling fluid CF in the cooling system 6 by means of the first valve unit 58 and/or the second valve unit 60 based on the determined condenser-in and engine-in fluid temperatures. The program P may be stored in an executable form or in a compressed form in a memory 560 and/or in a read/write memory 550.
[0054] Where the data processing unit 510 is described as performing a certain function, it means that the data processing unit 510 effects a certain part of the program stored in the memory 560 or a certain part of the program stored in the read/write memory 550.
[0055] The data processing device 510 can communicate with a data port 599 via a data bus 515. The non-volatile memory 520 is intended for communication with the data processing unit 510 via a data bus 512. The separate memory 560 is intended to communicate with the data processing unit 510 via a data bus 511. The read/write memory 550 is adapted to communicating with the data processing unit 510 via a data bus 514.
[0056] When data are received on the data port 599, they are stored temporarily in the second memory element 540. When input data received have been temporarily stored, the data processing unit 510 is prepared to effect code execution as described above.
[0057] Parts of the methods herein described may be effected by the device 500 by means of the data processing unit 510 which runs the program stored in the memory 560 or the read/write memory 550. When the device 500 runs the program, methods herein described are executed.
[0058] The foregoing description of the present invention is provided for illustrative and descriptive purposes. It is not intended to be exhaustive or to restrict the invention to the variants described. Many modifications and variations will obviously be apparent to one skilled in the art. The embodiments have been chosen and described in order best to explain the principles of the invention and its practical applications and hence make it possible for a skilled person to understand the invention for various embodiments and with the various modifications appropriate to the intended use.