ELECTROSTATIC PUMP
20190201890 ยท 2019-07-04
Inventors
Cpc classification
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K99/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2300/165
PERFORMING OPERATIONS; TRANSPORTING
F16K2099/0086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L3/50273
PERFORMING OPERATIONS; TRANSPORTING
F04B19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2400/0487
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/161
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/06
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0415
PERFORMING OPERATIONS; TRANSPORTING
F16K2099/0094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A microfluidic pumping system for providing continuous or pulsed pumping action of a sample fluid along a microfluidic channel of a microfluidic device is described. The pumping system comprises at least one actuator comprising an actuator channel and at least one polarizer for generating pumping fluid motion, and at least one microfluidic rectification system for facilitating the flow of a sample fluid in a predetermined direction, the at least one microfluidic rectification system being laid out in or along the microfluidic channel, and the at least one actuator being adapted for creating a pressure in the microfluidic channel, the system thus being adapted for providing continuous or pulsed fluid movement of the sample fluid along the microfluidic channel when actuation of the pumping fluid in the actuator channel takes place and further providing sample fluid immobilization when no actuation takes place.
Claims
1. A microfluidic pumping system for providing continuous or pulsed pumping action of a sample fluid along a microfluidic channel of a microfluidic device, the pumping system comprising: at least one actuator comprising an actuator channel and at least one polarizer, the polarizer and surfaces of the actuator channel being adapted for generating pumping fluid motion by alternate variation of the wetting properties in the actuator channel, and at least one microfluidic rectification system for facilitating the flow of a sample fluid in a predetermined direction and reducing the flow in another direction, the at least one microfluidic rectification system being laid out in or along the microfluidic channel, and the at least one actuator being adapted for creating a pressure in the microfluidic channel, the system thus being adapted for providing continuous or pulsed fluid movement of the sample fluid in a predetermined direction along the microfluidic channel when actuation of the pumping fluid in the actuator channel takes place and further not providing substantial sample fluid movement when no actuation takes place.
2. The pumping system of claim 1, wherein the actuator branches out of the microfluidic channel, the branched-out actuator comprising the polarizer adapted to increase wettability when active, the actuator further comprising surfaces adapted to decrease wettability when polarizers are inactive, thus adapted for providing a movement of fluid for creating a varying pressure in the microfluidic channel.
3. The pumping system according to claim 1, wherein the at least one actuator is a loop shaped actuator, part of the actuator channel having a common region with the microfluidic channel, the at least one actuator being adapted for pumping the pumping liquid around the loop such that during said pumping, sample fluid is flowing in between the pumping liquid flow.
4. The pumping system of claim 3, wherein the rectification system comprises a shaped cross-point of the microfluidic channel and the actuator channel providing reducing the flow of a pumping fluid in the microfluidic channel and of the sample fluid in the actuator loop, and wherein the actuator comprises electrodes for generating fluid motion.
5. The pumping system of claim 1, wherein polarizers are adapted for generating fluid motion by polarization across the interface between the pumping fluid and the sample fluid, wherein the pumping fluid and the sample fluid have different properties.
6. The pumping system of claim 1 wherein the actuator is adapted to provide a back- and forth-movement of a predetermined volume, the actuator further being connected to the microfluidic channel by a channel characterized by a volume being equal to or larger than the predetermined volume of the back- and forth-movement induced by the actuator.
7. The pumping system of claim 1 wherein at least one microfluidic rectification system comprises at least one fluidic diode.
8. The pumping system of claim 1 wherein at least one microfluidic rectification system comprises at least one fluidic one-way valve.
9. The pumping system of claim 1 wherein the polarizers comprise two electrode layers in different walls of the actuator channel.
10. The pumping system of claim 1 wherein the surface of the actuator comprises at least one dielectric layer.
11. A microfluidic system comprising at least one fluidic channel and one or more fluidic pumping systems according to claim 1.
12. The microfluidic system of claim 11 comprising a number N parallel pumping systems actuating with a 360/N phase shift, for providing continuous or pulsed flow in a predetermined direction of a microfluidic system.
13. The microfluidic system of claim 11 further combining any or all of loop-shaped microfluidic channels for providing fluid rectification and/or pumping, branched-out actuators for providing pressure in the microfluidic channels, microfluidic diodes or one-way valves for fluid rectification, and portions of the microfluidic channel with a length and/or section adapted for increasing locally the fluid pressure.
14. A diagnostic device comprising at least one fluidic channel and one or more fluidic pumping systems according to claim 1 for pumping a sample fluid through the fluidic channel to an analyzer for analyzing the sample.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0038] The drawings are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes.
[0039] Any reference signs in the claims shall not be construed as limiting the scope.
[0040] In the different drawings, the same reference signs refer to the same or analogous elements.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0041] The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not correspond to actual reductions to practice of the invention.
[0042] Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
[0043] Moreover, the terms top, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other orientations than described or illustrated herein.
[0044] It is to be noticed that the term comprising, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It is thus to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising means A and B should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
[0045] Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
[0046] Similarly it should be appreciated that in the description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
[0047] Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
[0048] In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
[0049] Where in embodiments of the present invention reference is made to integrated, reference is made to any type of integration in a substrate, such as for example monolithically integrated, heterogeneously integrated or even hybridly integrated.
[0050] Where in embodiments of the present invention reference is made to the pumped fluid, reference is made to the fluid that one wishes to propagate in the microfluidic device. Where in embodiments of the present invention reference is made to the pumping fluid, reference is made to the fluid that is used to generate the pumping action. This fluid is thus not of interest for analyzing or further use in the microfluidic system, but is introduced for inducing pumping action. Where in embodiments of the present invention reference is made to fluid rectifier, reference is made to a feature or device adapted to facilitate the flow of a fluid in one predetermined direction in a microfluidic device, while reducing or impeding the flow in other directions, thus obtaining a unidirectional current of fluid. For example, fixed geometries such as nozzles, diffusers, and the like provided along a microchannel qualify as rectifiers, because they facilitate flow in one direction and reduce or impede flow in the opposite.
[0051] Where in embodiments of the present invention reference is made to wetting, reference is made to the tendency of a fluid to cover a surface.
[0052] Where in embodiments of the present invention reference is made to interface energy or surface energy, reference is made to energy (per unit area) of an interface.
[0053] Where in embodiments of the present invention reference is made to a contact angle, the contact angle is defined as follows : In general a system will want to rearrange itself such that the total of all energies is as small as possible. In a three-phase system where only the interface energies play a role (=other energies such as the gravitional energy can be neglected), then at equilibrium the interface line between the two fluid phases will position itself at a certain angle with respect to the solid surface. This angle, measured through the liquid of interest, is called the contact angle (). In a solid-liquid-vapor system it depends on the interface energies as follows:
.sub.sl+.sub.lv cos .sub.sv=0 or cos =(.sub.sv.sub.sl)/.sub.lv
where is the interface energy, and the subscripts I, s, v refer to solid, liquid, vapor. More generally, in a solid-fluid 1-fluid 2 system, the contact angle .sub.1 with respect to fluid 1 is given by
.sub.sf.sub.
and one could similarly define a contact angle .sub.2 with respect to fluid 2. The sum of these is then .sub.1+.sub.2=180.
[0054] Where in embodiments of the present invention reference is made to capillary force, reference is made to the tendency of the interface between the three phases to move and minize the total energy. The energy gained when the interface moves over a distance is equal to the product of the capillary force and said distance.
[0055] Where in embodiments of the present invention reference is made to a hydrophilic surface, reference is made to a surface where the watery fluid tends to spread out. This corresponds to a contact angle .sub.watery fluid<90.
[0056] Where in embodiments of the present invention reference is made to a hydrophobic surface, reference is made to a surface where the watery fluid tends to contract. This corresponds to a contact angle .sub.watery fluid>90.
[0057] Where in embodiments of the present invention reference is made to electrowetting, reference is made to the following effect : In embodiments of the present invention typically one of the fluids interacts strongly with electric fields e.g. because of dissolved ions (these can even be background ions, such as CO.sub.2 dissolved in water forming carbonic acid H.sub.2CO.sub.3 and forming H.sup.+, HCO.sub.3.sub.
[0058] In a first aspect, the present invention thus relates to a microfluidic pumping system for providing continuous or pulsed pumping action of a sample fluid along a microfluidic channel of a microfluidic device. The pumping system comprises at least one actuator comprising an actuator channel and a polarizer. The polarizer and the surfaces of the actuator channel are adapted for generating pumping fluid motion by alternate variation of the wetting properties in the actuator channel. The pumping system also comprises at least one microfluidic rectification system for facilitating the flow of a sample fluid in a predetermined direction and reducing the flow in another direction. The at least one microfluidic rectification system is being laid out in or along the microfluidic channel, and the at least one actuator is adapted for creating a pressure in the microfluidic channel, the system thus being adapted for providing continuous or pulsed fluid movement of the sample fluid in a predetermined direction along the microfluidic channel when actuation of the pumping fluid in the actuator channel takes place and further not providing substantial sample fluid movement when no actuation takes place. The at least one actuator may be adapted for providing sample fluid immobilization when no actuation takes place. The actuator may be adapted for providing continuous or pulsed unidirectional fluid movement of the sample fluid.
[0059] In embodiments of the present invention, movement of a fluid in a microfluidic channel is thus obtained by changing the wetting characteristics of the surface of an actuator for liquids. The liquid interface position is altered by changing the wetting properties of the surfaces, e.g. by applying an electric field or an electric potential. By appropriately controlling the hydrophilic or hydrophobic characteristics, the fluid can be moved through the microfluidic channel. To prevent fluid to flow in an unwanted direction, fluid rectifiers can be used which allow the flow only in one direction of the channel.
[0060] In the following, two exemplary embodiments of the present invention are shown. Different pumping methods are described, one making use of back-and-forth fluid motion in combination with fluid rectifiers, one by using an actuator that circulates a pumping fluid and that pulls the sample fluid further during the circulation of the pumping fluid.
[0061] In the embodiment of
[0062]
[0063] The pumping fluid 213 must be chosen in accordance with the application of the device so it is immiscible with the pumped fluid 203. The pumping fluid 213 must in addition also have different electrowetting properties than the pumped fluid 203. The ring 305 is almost completely filled with the pumping fluid 213. If the fluid to be pumped is water-based, the pumping fluid in the ring may be oil. By th movement of the pumping fluid 213, a gradient of pressure is generated, the pumped liquid 203 advances and eventually leaves through the outlet 303, thus providing actuation using the loop and a unidirectional stream of pumped liquid 203 through the channel.
[0064] By way of illustration,
TABLE-US-00001 Electrodes to which the Electrodes to which the Drawing pumping liquid is wetted pumped liquid is wetted FIG. 3a B, C D, A FIG. 3b C, D A, B FIG. 3c D, A B, C FIG. 3d A, B C, D
[0065] The width of the channel 301 used may depend on the fluid to be analysed. A narrow channel provides the advantage of a better control (lower electric fields, . . . ) and enables more actuate measurements of molecular properties. However, capillary forces of the liquid in those narrow channel can be too high. The average radius of the loop may advantageously be selected such that it is larger than 40 times the width of the channel. The microfluidic channel connected to the inlet and the one connected to the outlet may be tangential to the loop, and may even be colinear. By way of illustration, embodiments of the present invention not being limited thereto, a number of different outlet configurations 303b and 303c are shown in
[0066] Other rectifier and actuator may be provided. For example, fluidic diodes are fluidic devices or channel features that allow flow preferentially in one direction. These features cause that flow resistance for forward motion to be small, while providing large flow resistance for backward motion. In some embodiments of the present invention, a fluidic diode may comprise a set of cavities along the channel, with geometric shapes which give the effect of unidirectionality of a diode. A single geometric formation may be enough, but in the case of diodes, it is preferred a set comprising a plurality of these geometric formations or shapes, because efficiency increases, so less amount of liquid flows back. The present examples are not limiting, and the present invention can work with any other fluidic diode as well. By way of illustration, the principles of operation of an exemplary bead-based diode are shown in
[0067] In the embodiment of
[0068]
[0069] The length L of the reservoir of the actuator 405, and/or of the connection 406 between the actuator 405 and the microchannel, can be made long enough to act as a buffer, preventing leaks of the pumping fluid 213 into the channel. For example, if oil is used, contamination of the fluid due to oil entering the microchannel can be avoided by providing long connections or actuators. Presence of bubbles in the microchannels, which may clog the channels, can be avoided also if the second fluid 213 is gaseous (e.g. air) by use of a sufficiently long actuator 405 and/or actuator connection 406.
[0070] Powering the electrodes on the ring 305 of the pump of
[0071] The exemplary embodiment of
[0072] Other types of diodes may be used as well. Another type of static-geometry, passive diode is the Tesla valve. Gamboa et al., Journal of Fluids Engineering 127, 339-346 (2005) have shown that this diode can operate in the laminar flow regime, with a similar lack of rectification at Re<200. Many other types of diodes can be used. Examples of diodes that do work at very low Reynolds numbers are micro-check valves and bead-based diodes.
[0073] Combinations of features may be provided. For example, a couple of triangular cavities 404 as in
[0074] In embodiments of the present invention, external pressure is not essential for the operation of the pump. If needed, it can be applied only to provide a first filling of the microchannel, and in particular of the actuator, but during the rest of operation pressure is provided by the actuators. Electrical contacts (or any other means to vary wetting and/or provide an alternate fluid movement) are needed only in the actuators. Thus, contacts are not needed in the places where the fluid is required and liquid can be sent to parts of the system distanced from the actuators. The fact that the actuation is produced in a branch channel means that the interface between the fluids (e.g. the interface between water-based pumped fluid and oil or air), necessary for creating unbalance in the energy and produce forces, may be distant from the microchannel. This means that the fluid may be continuously pumped or pumped in a pulsed manner in the present invention, in contrast to pumping of droplets along a channel. Pumping of droplets may be locally present, as shown by the droplets 223 inside of loop-shaped pumps like in
[0075] In a second aspect of the present invention, a fluidic system comprising a pumping system according to embodiments of the first aspect is described. Some embodiments of the present invention are conceptually similar to an electric rectifier circuit in which electric potential can be identified with fluid pressure, and charge flow or electric current can be identified with liquid flow, or an electric charge pump circuit. By extension and analogy, all translations of electrical rectifiers and charge pumps into a fluidic analogy are included as well. For example, an external actuator can be seen as an alternate voltage source, a microfluidic diode as an electrical diode, or a ring pump as a transistor. Some embodiments are discussed in the following paragraphs, the present invention not being limited to these examples.
[0076]
[0077] The upper right drawing 510 shows a fluidic analogy of an electrical rectifier. In this configuration, parallel branches are operated out of phase by a couple of actuators 405, 415. This particular configuration provides a continuous or pulsed flow, much smoother than in the previous configuration 500, if both actuators are operated 180 out of phase, so the actuator 405 is pushing fluid upwards via the upper fluidic diode 403 of the actuator branch, while the opposite actuator 415 is pulling (or drawing) fluid through its lower fluidic diode 412 in one cycle, and in the following cycle, the actuator 405 is sucking fluid upwards via the upper fluidic diode 402 of the actuator branch, while the opposite actuator 415 is pushing fluid through its upper fluidic diode 413. The lower drawing 520 shows a plurality of modules, increasing the distance at which fluid can be provided by increasing locally the pressure along the microchannel. Intermediate fluid rectifiers such as (micro)fluidic diodes 521 may be optionally included, but are not essential.
[0078] Alternatively, the embodiment of a pump shown in
[0079]
[0080] Valves can also be combined with other configurations, such as the rectifier configuration 510 of
[0081] As an example of possible configurations and combinations thereof, various microfluidic circuits schemes 700, 710, 720, 730 are shown in
[0082] In embodiments using actuation via energization of electrodes and capacitance, using air as the low-s fluid is advantageously easy to implement. Typically, air is provided in the free connection (analogous to ground potential in an electric circuit) opposite to the connection to the microfluidic channel where pumping action is required. In such embodiments, since air is highly compressible, including in series a plurality of actuators usually does not result in addition of pressures. In the configurations with a linear actuator, the free connection of the actuator is typically at atmospheric pressure. It is possible to put repeater pumps after a predetermined channel length, as shown in the left configuration 700 and bottom configuration 730. This additional portion, indicated by a resistor symbol 701 of
[0083] The microchannels, pumps and other elements of the microfluidic system may be provided in a material that is not completely opaque. This allows optical monitoring of the process. For example, they may be provided in a transparent or translucent substrate and covered by a transparent cap.
[0084] In a third aspect of the present invention, a method of fabrication of a system according to the first or second aspect is provided. A combination of several known techniques and industrial routes can be used for manufacturing such systems and structures. For example, two microfabricated wafers are bonded together with enclosed microchannels and electrowetting-controlled fluidic devices in between. The electrodes and electrical contacts are fabricated on the bottom wafer with fluidic input/output ports drilled through, for example a glass layer, or any other type of suitable material such as a composite, polymer, ceramic, a semiconductor wafer, a 6-inch-diameter silicon wafer, etc. Semiconductor wafers have the advantage that well known routes of processing are already industrially implemented. The 4-inch-diameter top wafer can be made of any suitable material, preferably transparent, for example Pyrex, which allows for optical observation of the liquids in the m icrochannels.
[0085] For the preparation of the bottom wafer, a 2-m-thick layer of SiO2 is deposited by plasma-enhanced chemical vapor deposition (PECVD). Next, the electrode layer is formed by depositing and patterning a 300-nm-thick layer of aluminum. Any other suitable conductor, such as a metal (gold, platinum, copper, etc.) can be used. The electrode layer may comprise connections for an electrical source. A layer of SiO2 is then deposited and polished by chemical mechanical planarization (CMP) to a thickness of 2 m. After CMP, the electrical-contact-pad openings are patterned and wet-etched in hydrofluoric acid. The microchannel layer is then formed by a 11-m-thick patterned SU-8 photoresist. Next, a hydrophobic, amorphous fluoropolymer layer (aFP) film is spun on the wafer so that the aFP covers the top of the SU-8, including the channel side and bottom walls. The spun solution may comprise 3% aFP suspended in a perfluorinated solvent. After spinning, the wafer is baked at 90 C. for 30 s to evaporate the remaining solvent, resulting in a 200-nm-thick film. This layer is further hardened by vacuum baking at 150 C. for 1 min. In the final process step, an ultrasonic drill creates 2-mm-diameter fluidic ports through the wafer. A thick photoresist layer protects the aFP layer from damage during the drilling and is removed with acetone after drilling.
[0086] For the preparation of the top wafer, the microchannel layer is formed by a 11-m-thick patterned SU-8 photoresist. Next, a transparent 100 nm layer of ITO is sputtered onto the wafer. This provides an electrode, and may be connectable to a source or to ground. Finally, 2% aFP is spun on the wafer and baked. The aFP application process is the same as that used for the bottom wafer, except in this case the film is only 80 nm thick. The actuator may comprise an width of around 100 microns, while the height (d) may be much smaller, for example 10 microns, or have two different sizes. The actuator may comprise two regions, one region A (with a distance d1 of 22 microns between the upper and lower wall) connected to the microfluidic channel and filled with aqueous solution, and another stout region B (with a distance d2 of 11 microns) mainly comprising oil or air, separated by a step or a slope. A high energization and pulling force of fluid from the tall region into the stout region is provided, thereby providing in the tall region a lower capacitance than that of the stout region.
[0087] The microfluidic layer may comprise also fluidic diodes, by providing shapes, cavities, neckings or other geometrical features, by known methods such as etching. These may have few microns, for example a single cavity 404 of
[0088] The final microfluidic structure is formed by thermally bonding the aFP surfaces of the two wafers. The bond is formed by applying pressure to the top of the Pyrex wafer at 150 C. After bonding, liquid connections are made with port assemblies, which are adhered (e.g. with glue such as epoxy) to the bottom of the silicon wafer. The ports can be a threaded component that allows for standard-size tubing to be conveniently connected. For example, 1-mm-diameter Teflon tubing can be used. Other tubings can be used, or no tubings, thus providing the liquid through open ports by pipetting, injection, etc.
[0089] In a fourth aspect, a diagnostic device is provided comprising fluidic channels.