Method of Controlling a Vacuum Waste System and a Vacuum Waste System
20190203456 ยท 2019-07-04
Assignee
Inventors
Cpc classification
International classification
Abstract
Method of controlling a vacuum waste system, which comprises a number of sources of waste (9), vacuum sewer piping (7) including at least a branch pipe (71) and at least a main pipe line (72), a discharge valve (8) having an inlet end connected to a source of waste and an outlet end provided with a given type of connection to the vacuum sewer piping, and a vacuum unit (11) connected to the vacuum sewer piping. Vacuum is generated in the vacuum sewer piping by the vacuum unit and a discharge sequence for discharging waste from the source of waste into the vacuum sewer piping is activated by a discharge sequence activating means (20), whereby the discharge sequence is set for a predetermined time. In order to achieve an optimized control of the vacuum waste system, the predetermined time for a discharge sequence for a source of waste is set according to the given type of connection (711, 712) of the discharge valve to the vacuum sewer piping or according to the location (L1, L2) of the discharge valve with respect to the vacuum sewer piping.
Claims
1. Method of controlling a vacuum waste system, which comprises a number of sources of waste, vacuum sewer piping including at least a branch pipe and at least a main pipe line, a discharge valve having an inlet end connected to a source of waste and an outlet end provided with a given type of connection to the vacuum sewer piping, a vacuum unit connected to the vacuum sewer piping, in which method vacuum is generated in the vacuum sewer piping by the vacuum unit, a discharge sequence for discharging waste from the source of waste into the vacuum sewer piping is activated by a discharge sequence activating means, and in which method the discharge sequence is set for a predetermined time, which discharge sequence includes an opening and closing of the discharge valve for discharging waste from the source of waste into the vacuum sewer piping, wherein the predetermined time for a discharge sequence for a source of waste is set according to the given type of connection of the discharge valve to the vacuum sewer piping in that the given type of connection of the discharge valve is identified as a downwards connection, i.e. a downward pipe configuration, which results in a lower transport resistance for discharging waste requiring a shorter predetermined time, or an upwards connection, i.e. an upward pipe configuration, which results in a higher transport resistance for discharging waste requiring a longer predetermined time.
2. Method according to claim 1, wherein the predetermined time for a discharge sequence for a source of waste is set according to a distance between the discharge valve and the vacuum unit.
3. Method according to claim 1, wherein in case the given type of connection of the discharge valve to the vacuum sewer piping is identified as an upwards connection, the predetermined time for a discharge sequence is additionally set according to a predetermined vertical height of the upwards connection.
4. Method according to claim 1, wherein a vacuum level is measured at a predetermined point downstream of the discharge valve, and in that the predetermined time for a discharge sequence is additionally set according to the measured vacuum level.
5. Method according to claim 1, wherein a predetermined time for a discharge sequence is additionally set according to an estimated amount or type of waste to be discharged from the source of waste.
6. Method according claim 1, wherein the discharge sequence activating means is provided with a first control means for setting the predetermined time of the discharge sequence.
7. Method according to claim 6, wherein the first control means is manually or automatically controlled.
8. Method according to claim 1, wherein the vacuum waste system further includes a flush water valve, wherein the method further includes a flushing sequence, which includes an opening and closing of the flush water valve in order to supply a predetermined amount of flush water to the source of waste in connection with the discharge of waste from the source of waste into the vacuum sewer piping.
9. Method according to claim 8, wherein the flushing sequence is activated by the discharge sequence activating means.
10. Method according to claim 8, wherein the predetermined time of the flushing sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, according to the location of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste.
11. Method according to claim 8, wherein the discharge sequence activating means is provided with a second control means for setting the predetermined time of the flushing sequence.
12. Method according to claim 11, wherein the second control means is manually or automatically controlled.
13. Method according to claim 1, wherein the discharge sequence activating means is a control mechanism connected to the vacuum sewer piping and the discharge valve.
14. Method according to claim 1, wherein the discharge sequence activating means is an electrical control unit connected to the discharge valve.
15. Method according to claim 1, wherein the vacuum waste system further includes a flush water valve, wherein the discharge sequence activating means is a control mechanism connected to the vacuum sewer piping, the discharge valve, and the flush water valve.
16. Method according to claim 1, wherein the vacuum waste system further includes a flush water valve, wherein the discharge sequence activating means is an electrical control unit connected to the discharge valve and the flush water valve.
17. Method according to claim 1, wherein the predetermined time of the discharge sequence and the predetermined time of the flushing sequence are set independently of each other.
18. Method according to claim 1, wherein the source of waste includes a vacuum toilet, a urinal, a wash basin, a shower or a food waste station.
19. Vacuum waste system, which comprises a number of sources of waste, vacuum sewer piping including at least a branch pipe and at least a main pipe line, a discharge valve having an inlet end connected to the source of waste and an outlet end provided with a given type of connection to the vacuum sewer piping, a vacuum unit connected to the vacuum sewer piping, and a discharge sequence activating means, which discharge sequence includes an opening and closing of the discharge valve for discharging waste from the source of waste into the vacuum sewer piping, wherein the discharge sequence activating means is provided with a first control means for setting a predetermined time of the discharge sequence according to the given type of connection of the discharge valve to the vacuum sewer piping being a downwards connection, i.e. a downward pipe configuration, which results in a lower transport resistance for discharging waste requiring a shorter predetermined time, or an upwards connection, i.e. an upward pipe configuration, which results in a higher transport resistance for discharging waste requiring a longer predetermined time.
20. Vacuum sewer system according to claim 19, wherein the predetermined time of the discharge sequence is arranged to be set by the first control means according to the location, i.e. the distance (L1, L2) between the vacuum unit and the discharge valve, of the discharge valve.
21. Vacuum waste system according to claim 19, wherein the vacuum waste system further includes a flush water valve, the discharge sequence activating means is further provided with a second control means for setting the predetermined time of a flushing sequence.
22. Vacuum waste system according to claim 19, wherein the first control means is manually or automatically controlled.
23. Vacuum waste system according to claim 19, wherein the second control means is manually or automatically controlled.
24. Vacuum waste system according to claim 19, wherein the discharge sequence activating means is a control mechanism or an electrical control unit.
25. Vacuum waste system according to claim 19, wherein the vacuum sewer piping is provided with at least one pressure sensor (P).
26. Vacuum waste system according to claim 19, characterized in that an interface unit is arranged between the source of waste and the discharge valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In the following, the invention will be described, by way of example only, in more detail with reference to the attached schematic drawings, in which
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048]
[0049] A vacuum unit 11, which in this embodiment is illustrated as a vacuum pump 110, is connected to the collector 73 for generating vacuum and for pumping a flow of waste in the vacuum sewer piping 7 of the vacuum waste system 1. The vacuum unit 1 is further connected to a discharge pipe 12 for discharging the flow of waste to a receiving facility 13. The vacuum unit can alternatively also be in the form of e.g. an ejector unit, a combination of vacuum pump and a discharge pump, with our without a separate vacuum tank, etc. The type of vacuum unit can be chosen as found appropriate. For a vacuum waste system e.g. aboard a marine vessel, the receiving facility could be e.g. a surrounding sea, a storage tank or a treatment plant.
[0050] In order to provide a more detailed example of the connection of a source of waste to the vacuum waste system,
[0051] The source of sewage, in this case the vacuum toilet 91, is provided with a toilet bowl outlet connected to an inlet end of the discharge valve 8. An outlet end of the discharge valve 8 is provided with a given type of connection to a branch pipe 71 of the vacuum sewer piping 7. In this case the given type of connection is shown as an upwards connection 711, i.e. an upward pipe configuration.
[0052] The vacuum sewer piping 7 is connected to the vacuum unit 11. The operation of the discharge valve 8 is controlled by a discharge sequence activating means 20, in this case a so-called control mechanism, provided with at least one push button 21. The control mechanism is a pneumatic control mechanism. The discharge valve 8 is a vacuum operated discharge valve.
[0053] The discharge sequence includes an opening and closing of the discharge valve 8 for the discharge of waste form the vacuum toilet 91 into the vacuum sewer piping 7. The discharge sequence, i.e. the opening of the discharge valve, is activated by the control mechanism. In practice, the discharge valve is set to close after a preset delay.
[0054] The vacuum waste system further includes a flush water valve 30 connected to a source of flush water 31 in order to supply flush water to the vacuum toilet 91 in connection with the discharge of waste from the source of waste, i.e. the vacuum toilet 91, into the vacuum sewer piping 7. The supply of flush water is carried out in a flushing sequence in connection with the discharge sequence.
[0055] The flushing sequence includes an opening and closing of the flush water valve 30 in order to supply a predetermined amount of flush water to the vacuum toilet 91 in connection with the discharge of waste into the vacuum sewer piping 7. The flushing sequence, i.e. the opening of the flush water valve, is activated by the control mechanism. In practice, the flush water valve is set to close after a preset delay.
[0056] The discharge sequence activating means 20, i.e. the control mechanism, is connected to the vacuum sewer piping, in this example to the upwards connection 711, i.e. an upward pipe configuration, as illustrated in
[0057] The predetermined time of the discharge sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards connection, i.e. an upward pipe configuration, or downwards connection, i.e. a downward pipe configuration, according to the location, i.e. the distance between the discharge valve and the vacuum unit, of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste as discussed in more detail below in connection with
[0058] The discharge sequence activating means is provided with a first control means 22 for setting the predetermined time of the discharge sequence. The first control means is manually or automatically controlled.
[0059] The predetermined time of the flushing sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards or downwards connection, according to the location of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste.
[0060] The discharge sequence activating means is provided with a second control means 23 for setting the predetermined time of the flushing sequence. The second control means is manually or automatically controlled.
[0061] The predetermined time of the discharge sequence and the predetermined time of the flushing sequence are advantageously set independently of each other. These can thus be varied as found appropriate. This can be illustrated by way of some examples as follows.
[0062] If the source of waste is a vacuum toilet, the flush water valve is normally closed within some delay after the discharge valve has closed in order to continue the supply of flush water after the discharge sequence is terminated so that a small pool of water is formed in the toilet bowl for the next discharge sequence.
[0063] In case of a urinal, such an additional supply of water is not required, whereby the flush water flow can be terminated earlier. This leads to a saving of flush water, i.e. a reduction of flush water consumption as well as a reduction of the total amount of waste to be handled by the vacuum waste system.
[0064] In a corresponding manner, a vacuum toilet can be provided e.g. with a dual push button or with two push buttons, one for a short discharge sequence and flushing sequence and one for a long discharge sequence and flushing sequence depending on the type of waste to be discharged. The discharge sequence activating means can also be of a more sophisticated type, e.g. a sensor based system.
[0065] If desired, the opening of the flush water valve can also be set to be before the opening of the discharge valve, in case there is a need to flush the source of waste before the actual discharge sequence. This is normally done e.g. in connection with food waste stations, where the food waste receptacle may be flushed before and in connection with the supply of food waste even before the actual discharge sequence. An example of a vacuum food waste system with food waste stations is discussed below in connection with
[0066] Consequently, the method according to the present invention allows to set both the predetermined time of the discharge sequence and the flushing sequence of each individual source of waste in the vacuum waste system. This gives an optimized control of the vacuum waste system with regard to energy consumption, consumption of flush water and the control of the amount of waste to be handled by the vacuum waste system.
[0067] The latter further leads to advantages in the further processing of the waste, e.g. storage capacity reduction, lowered contamination problems and thus also cost reductions.
[0068] The suction of air into the vacuum sewer piping during the discharge sequence also causes noise, which is related to the length of the discharge sequence. A shorter discharge sequence results in less noise than a longer discharge sequence.
[0069] In case the source of waste is a urinal, a wash basin, or a shower, normally a so-called interface unit is arranged between the source of waste or the outlet of the source of waste and the discharge valve. The interface unit collects a certain amount of waste, whereby the interface unit, at a given fill degree of the interface unit, is activated by means of a sensor unit in order to activate the discharge sequence and to discharge the waste into the vacuum sewer piping.
[0070] The discharge sequence and the flushing sequence can thus be adapted as desired for the prevailing circumstances.
[0071] The direction of the flow of waste is indicated by a block arrow.
[0072] In order to provide another more detailed example of the connection of a source of waste to the vacuum waste system,
[0073] The source of sewage 9, in this case the vacuum toilet 91, is provided with a toilet bowl outlet connected to an inlet end of the discharge valve 8. An outlet end of the discharge valve 8 is provided with a given type of connection to a branch pipe 71 of the vacuum sewer piping 7. In this case the given type of connection is shown as an upwards connection 711, i.e. an upward pipe configuration.
[0074] The vacuum sewer piping 7 is connected to the vacuum unit 11. The operation of the discharge valve 8 is controlled by a discharge sequence activating means 20, in this case by the electrical control unit, provided with at least one push button 21, in this case an electrical push button, e.g. a membrane switch.
[0075] The discharge sequence includes an opening and closing of the discharge valve 8 for the discharge of waste form the vacuum toilet 91 into the vacuum sewer piping 7. The discharge sequence, i.e. the opening of the discharge valve, is activated by the electrical control unit.
[0076] The vacuum waste system further includes a flush water valve 30 connected to a source of flush water 31 in order to supply flush water to the vacuum toilet 91 in connection with the discharge of waste from the source of waste, i.e. the vacuum toilet 91, into the vacuum sewer piping 7. The supply of flush water is carried out in a flushing sequence in connection with the discharge sequence.
[0077] The flushing sequence includes an opening and closing of the flush water valve 30 in order to supply a predetermined amount of flush water to the vacuum toilet 91 in connection with the discharge of waste into the vacuum sewer piping 7.
[0078] The discharge sequence activating means 20, i.e. the electrical control unit, is connected to the discharge valve 8 through a pilot valve (e.g. an electrical solenoid valve) A. The discharge valve 8 is a vacuum operated discharge valve. When the discharge sequence is activated, the pilot valve A receives a signal from the electrical control unit, whereby a connection from the vacuum sewer piping is opened to the discharge valve for providing vacuum to the discharge valve for opening the same.
[0079] The electrical control unit is connected directly to the flush water valve 30, in this case an electrical water valve (e.g. a solenoid valve). By pressing the push button 21 (indicated by an open block arrow), the discharge sequence and the flushing sequence are activated by the electrical control unit, whereby the discharge sequence is set for a predetermined time and the flushing sequence is set for a predetermined time during which the waste, the flush water and atmospheric air is discharged into the vacuum sewer piping from the vacuum toilet.
[0080] The predetermined time of the discharge sequence is set or adjusted according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards connection, i.e. an upward pipe configuration, or downwards connection, i.e. a downward pipe configuration, according to the location, i.e. the distance between the discharge valve and the vacuum unit, of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste as discussed in more detail below in connection with
[0081] The discharge sequence activating means is provided with a first control means 22 for setting and adjusting the predetermined time of the discharge sequence. The first control means is manually or automatically controlled.
[0082] The predetermined time of the flushing sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards or downwards connection, according to the location of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste.
[0083] The discharge sequence activating means is provided with a second control means 23 for setting the predetermined time of the flushing sequence. The second control means is manually or automatically controlled.
[0084] The predetermined time of the discharge sequence and the predetermined time of the flushing sequence are advantageously set independently of each other. These can thus be varied as found appropriate. This can be illustrated by way of some examples as follows.
[0085] If the source of waste is a vacuum toilet, the flush water valve is normally closed within some delay after the discharge valve has closed in order to continue the supply of flush water after the discharge sequence is terminated so that a small pool of water is formed in the toilet bowl for the next discharge sequence.
[0086] In case of a urinal, such an additional supply of water is not required, whereby the flush water flow can be terminated earlier. This leads to a saving of flush water, i.e. a reduction of flush water consumption as well as a reduction of the total amount of waste to be handled by the vacuum waste system.
[0087] In a corresponding manner, a vacuum toilet can be provided e.g. with a dual push button or with two push buttons, one for a short discharge sequence and flushing sequence and one for a longer discharge sequence and flushing sequence depending on the type of waste to be discharged. The discharge sequence activating means can also be a more sophisticated type, e.g. a sensor based system.
[0088] If desired, the opening of the flush water valve can also be set to be before the opening of the discharge valve, in case there is a need to flush the source of waste before the actual discharge sequence. This is normally done e.g. in connection with food waste stations, where the food waste receptacle may be flushed before and in connection with the supply of food waste even before the actual discharge sequence. An example of a vacuum food waste system with food waste stations is discussed below in connection with
[0089] Consequently, the method according to the present invention allows to set both the predetermined time of the discharge sequence and the flushing sequence of each individual source of waste in the vacuum waste system. This gives an optimized control of the vacuum waste system with regard to energy consumption, consumption of flush water and the control of the amount of waste to be handled by the vacuum waste system.
[0090] The latter further leads to advantages in the further processing of the waste, e.g. storage capacity reduction, lowered contamination problems and thus also cost reductions.
[0091] The suction of air into the vacuum sewer piping during the discharge sequence also causes noise, which is related to the length of the discharge sequence. A shorter discharge sequence results in less noise than a longer discharge sequence.
[0092] In case the source of waste is a urinal, a wash basin, or a shower, normally a so-called interface unit is arranged between the source of waste or the outlet of the source of waste and the discharge valve. The interface unit collects a certain amount of waste, whereby the interface unit, at a given fill degree of the interface unit, is activated by means of a sensor unit in order to activate the discharge sequence and to discharge the waste into the vacuum sewer piping.
[0093] The discharge sequence and the flushing sequence can thus be adapted as desired for the prevailing circumstances.
[0094] The direction of the flow of waste is indicated by a block arrow.
[0095] In a typical transport function of a vacuum waste system, particularly a vacuum toilet system as described above, waste is transported through the vacuum sewer piping in discrete slugs with intermediate large volumes of air forming a non-homogenous flow of waste.
[0096] When a discharge sequence for the vacuum toilet is activated by the discharge sequence activating means 20, i.e. the control mechanism or the electrical controller, the discharge valve 8 between the vacuum toilet 91 and the vacuum sewer piping 7 is opened, and the vacuum prevailing in the vacuum sewer piping draws out the waste and flush water from the vacuum toilet into the vacuum sewer piping. Only a small amount of flush water is needed, as compared to a normal gravity toilet system, due to the strong suction effect of the vacuum sewer piping and the atmospheric pressure prevailing in (and around) the vacuum toilet. The amount of waste and flush water is typically about 1.5-2 liters. For a normal gravity toilet system the amount of flush water is on average 6-10 liters.
[0097] Consequently, there is a pressure difference, i.e. atmospheric pressure on the vacuum toilet side of the waste and flush water and vacuum, or more exactly a partial vacuum, on the vacuum sewer piping side of the waste and flush water, when the discharge valve opens. The transport of waste and flush water takes place due to this pressure difference, whereby the waste and flush water forms a discrete slug followed by a large amount of air, e.g. about 1-2 liters of waste and flush water followed by about 60 liters of air, i.e. a waste and flush water in a ratio of about 1:30 to air. A large amount of air is thus sucked or forced into the vacuum sewer piping during the time the discharge valve remains open for the set predetermined time of the discharge sequence. Basically, the transport of waste in a vacuum sewer piping takes place as a train of discrete slugs with air pockets in between.
[0098] In order to function appropriately, the vacuum level in the vacuum waste system, or more exactly in the vacuum sewer piping, has to be at a certain level. Normally, a required lower vacuum level is 0.3 bar and a required upper vacuum level is 0.6 bar. The vacuum level is maintained by the vacuum unit, which, when the lower vacuum level is reached, is started and (re)generates the vacuum level up to the required higher level.
[0099] When atmospheric air is sucked into the vacuum sewer piping, the vacuum level is lowered. Thus, the vacuum level decreases corresponding to the amount of atmospheric air sucked into the vacuum sewer piping. As a result, the running time, and also the start-up frequency as mentioned above, of the vacuum unit, in order to (re)generate and maintain the required vacuum level in the vacuum sewer piping, is dependent on the consumption of vacuum in the vacuum sewer piping.
[0100] The suction of air into the vacuum sewer piping during the discharge sequence also causes noise, which is related to the length of the discharge sequence. A shorter discharge sequence results in less noise than a longer discharge sequence.
[0101] Vacuum waste systems in general are known to a person skilled in the art and are therefore not discussed in greater deal in this connection.
[0102] The direction of the flow of waste is indicated with block arrows.
[0103] The method of controlling a vacuum waste system according to the present invention will be described by way of some examples in the following in connection with
[0104] In the schematically illustrated general lay-out of a vacuum toilet system shown in
[0105] The vacuum waste system 1 includes a source of waste, in this embodiment a number of vacuum toilets 91. An inlet end of a discharge valve 8 is connected to the vacuum toilet 91. An outlet end of the discharge valve 8 is connected to the vacuum sewer piping 7 with a given type of connection (as shown in more detail in
[0106] In order to discharge the waste from the vacuum toilet 91, a discharge sequence is initiated by means of a discharge sequence activating means 20 (as described in connection with
[0107] In order to arrive at an as close to optimal predetermined time of a discharge sequence, the predetermined time is set according to the given type of connection between the discharge valve 8 and the vacuum sewer piping 7, i.e. in this case a main pipe line 72 or a branch pipe 71. The given type of connection can be e.g. a downwards connection 712 or an upwards connection 711.
[0108] As described above, an upwards connection requires a longer discharge sequence than a downwards connection. Consequently, in order to arrive at a desired predetermined time for the discharge sequence, the given type of connection is firstly identified as a downwards connection 712 or an upwards connection 711. Further, if the given type of connection is identified as an upwards connection 711, the predetermined time is additionally set according to a predetermined vertical height of the upwards connection 711. An example of a more limited (lower) height is illustrated in
[0109] The influence of the given type of connection or the vertical height of an upwards connection on the required time for a discharge sequence, can be exemplified as follows.
TABLE-US-00001 Required time of Discharge sequence discharge sequence time reduction % Downwards connection 0 m 2 sec 20% Upwards connection 1 m 2.2 sec 12% 2 m 2.35 sec 6% 3 m 2.5 sec 0% 4 m 2.65 sec 6% 5 m 2.8 sec 12%
[0110] As mentioned above, in a conventional vacuum waste system the predetermined and fixed time of the discharge sequence is set in order to ensure a complete discharge of waste at a point farthest away from the vacuum unit and with an upwards connection to the vacuum sewer piping. This is exemplified in the above table in the line with 3 m-2.5 sec-0%, which is given as a reference value.
[0111] In the above upper table, when the predetermined discharge sequence is set for a downwards connection, there is a 20% reduction in the discharge time, which reduces energy consumption. The above lower table shows corresponding values for various settings.
[0112] Consequently, the setting of the predetermined time of the discharge sequence is clearly dependent on the given type of connection, and in case of an upwards connection, on the vertical height of the upwards connection. By taking into account these factors, the consumption of vacuum in the vacuum sewer piping can clearly be reduced or controlled, whereby the control of the energy consumption in the vacuum waste system can be optimized.
[0113] Alternatively the predetermined time can be set according to the location, i.e. the distance between the discharge valve and the vacuum unit, of the discharge valve with respect to the vacuum sewer piping (in practice the distance between the vacuum unit and the discharge valve). L1, as indicated in
[0114] Alternatively or additionally to taking into consideration the location, the vacuum level can be measured at a predetermined point downstream (direction of the flow of waste is shown by block arrows) of the discharge valve 8, whereby the predetermined time for a discharge sequence is additionally set according to the measured vacuum level. The measuring can be carried out by means of pressure sensors P, as indicated in
[0115] In the example discussed above in connection with
[0116] The influence of the location, i.e. the distance between the discharge valve and the vacuum unit, in practice the prevailing vacuum level, or the influence of the measured vacuum level at predetermined points downstream of the discharge valves on the required time for a discharge sequence, can be exemplified as follows.
TABLE-US-00002 Required time of discharge Discharge sequence Vacuum level sequence time reduction % 0.3 bar 2.5 sec 0% 0.4 bar 2.3 sec 8% 0.5 bar 2.1 sec 16% 0.6 bar 2.0 sec 20%
[0117] As mentioned above, in a conventional vacuum waste system the predetermined and fixed time of the discharge sequence is set in order to ensure a complete discharge of waste at a point farthest away from the vacuum unit and with an upwards connection to the vacuum sewer piping. This is exemplified in the above table in the line with 0.3 bar-2.5 sec-0%, which is given as a reference value.
[0118] In the above table, the point farthest away, representing a longest distance between the discharge valve and the vacuum unit, is given as the lowest vacuum level 0.3 bar. By setting the discharge time according to the location, i.e. the distance between the discharge valve and the vacuum unit, of the discharge valve with respect to the vacuum sewer piping, in other words the prevailing vacuum level, a discharge time reduction can be achieved, which reduces energy consumption. The above table shows corresponding values for various settings.
[0119] Consequently, the setting of the predetermined time of the discharge sequence is clearly dependent on the prevailing vacuum level. By taking into account the location or the measured vacuum level, the consumption of the vacuum in the vacuum sewer piping can clearly be reduced or controlled, whereby the control of the energy consumption in the vacuum waste system can be optimized.
[0120] Further, the predetermined time for a discharge sequence can be additionally set according to an estimated amount or type of waste to be discharged from the source of waste. For illustrative purposes can be noted that e.g. an average amount of waste from a urinal is generally smaller than an average amount of waste from a vacuum toilet. In a corresponding manner, an average amount of waste from a wash basin is generally smaller than an average amount of waste from a shower.
[0121] In the same manner, an average amount of waste from a smaller food waste system (e.g. deployed on a yacht) is generally smaller than the average amount of waste from a larger food waste system (e.g. deployed on a cruise vessel). An example of a food waste system is discussed below in connection with
[0122] The average amount of waste from a given type of source of waste can also be quantified empirically, whereby e.g. given averages can be used for setting the predetermined time of the discharge sequence.
[0123] The discharge sequence activating means is provided with a first control means 22 (
[0124] In case the vacuum waste system includes a flush water valve, the predetermined time of the flushing sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards or downwards connection, according to the location of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste as discussed in more detail in connection with
[0125] This further enhances the control of the vacuum waste system in that it includes a control of the usage of flush water, which in practice firstly leads to a saving of flush water, i.e. a reduction of water consumption, and secondly leads to a reduction of the total amount of waste handled by the vacuum waste system. This also reduces energy consumption in the vacuum waste system.
[0126] The discharge sequence activating means is provided with a second control means 23 (
[0127] Particularly for automatic control, collected data can include: vacuum level, discharge sequence time, water pressure, water consumption, number of discharge sequences, number of flushing sequences, etc.
[0128] The method of controlling a vacuum waste system according to the present invention will also be described by way of an example in the following in connection with
[0129] In the schematically illustrated general lay-out of a vacuum food waste system with food waste stations shown in
[0130] The vacuum waste system 1 includes a source of waste 9, in this embodiment a number of food waste stations 95. An inlet end of a discharge valve 8 is connected to the food waste station 95. An outlet end of the discharge valve 8 is connected to the vacuum sewer piping 7 with a given type of connection (as shown in more detail in
[0131] In order to discharge the waste from the food waste station 95, a discharge sequence is initiated by means of a discharge sequence activating means 20 (as described in connection with
[0132] In order to arrive at an as close to optimal predetermined time of a discharge sequence, the predetermined time is set according to the given type of connection between the discharge valve 8 and the vacuum sewer piping 7, i.e. in this case a main pipe line 72 or a branch pipe 71. The given type of connection can be e.g. a downwards connection 712 or an upwards connection 711.
[0133] As described above, an upwards connection requires a longer discharge sequence than a downwards connection. Consequently, in order to arrive at a desired predetermined time for the discharge sequence, the given type of connection is firstly identified as a downwards connection 712 or an upwards connection 711. Further, if the given type of connection is identified as an upwards connection 711, the predetermined time is additionally set according to a predetermined vertical height of the upwards connection 711 as discussed in connection with
[0134] Although not separately shown and discussed in more detail in this connection, the same principles apply as in connection with a vacuum toilet as discussed above in connection with
[0135] Alternatively the predetermined time can be set according to the location, i.e. the distance between the discharge valve and the vacuum unit, of the discharge valve with respect to the vacuum sewer piping (in practice the distance between the vacuum unit and the discharge valve) as discussed in connection with
[0136] Alternatively or additionally to taking into consideration the location, the vacuum level can be measured at a predetermined point downstream (direction of the waste as shown by bolded arrow) of the discharge valve 8, whereby the predetermined time for a discharge sequence is additionally set according to the measured vacuum level. The measuring can be carried out by means of pressure sensors P, as indicated in
[0137] Although not separately shown and discussed in more detail in this connection, the same advantages and principles apply as in connection with a vacuum toilet system as discussed above in connection with
[0138] The discharge sequence activating means is provided with a first control means 22 (
[0139] In case the vacuum waste system includes a flush water valve, the predetermined time of the flushing sequence is set according to the given type of connection of the discharge valve to the vacuum sewer piping, i.e. an upwards or downwards connection, according to the location of the discharge valve with respect to the vacuum sewer piping, the predetermined vertical height of the upwards connection, the measured vacuum level, or the estimated amount or type of waste to be discharged from the source of waste as discussed in more detail in connection with
[0140] This further enhances the control of the vacuum waste system in that it includes a control of the usage of flush water, which in practice firstly leads to a saving of flush water, i.e. a reduction of water consumption, and secondly leads to a reduction of the total amount of waste handled by the vacuum waste system. This also reduces energy consumption in the vacuum waste system.
[0141] The discharge sequence activating means is provided with a second control means 23 (
[0142] The discharge sequence and the flushing sequence can thus be adapted as desired for the prevailing circumstances and the type of the source of waste.
[0143] In connection with a food waste station, the discharge sequence and the flushing sequence can be repeated a number of times depending e.g. on the amount and type of food waste that is handled.
[0144] Additionally, a discharge sequence in a food waste system is generally longer than e.g. in a vacuum toilet system. This is because in a food waste system, the waste often is transported as close as possible or even all the way to the vacuum unit, or the corresponding unit, in one phase. However, the same principles for setting both the discharge sequence and the flushing sequence are nonetheless applicable.
[0145] The discharge sequence and the flushing sequence can thus be adapted as desired for the prevailing circumstances and the type of the source of waste.
[0146] The drawings and the description related thereto are only intended for clarification of the basic idea of the invention. The invention may vary in detail within the scope of the ensuing claims.