INSTRUMENTATION OF A SIDE WALL OF A CONTINUOUS CASTING MOLD WITH OPTICAL WAVEGUIDES
20190201971 ยท 2019-07-04
Inventors
- Oliver LANG (Dietach, AT)
- Guenter LEITNER (Freistadt, AT)
- Stefan LEITNER (Kollerschlag, AT)
- Christian ORTNER (Wilhering, AT)
- Martin SCHUSTER (Kopfing, AT)
Cpc classification
B22D11/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
First, an auxiliary cut-out (11, 16) is formed in a side wall (1) of a continuous casting mold. That cut-out extends, in the longitudinal direction, at least over the cut-out length (L) of the useful cut-out (10) and has an auxiliary cross-section orthogonal to the longitudinal direction. Then, an additional element (13, 14, 17) is inserted into the auxiliary cut-out (11, 16), and extends, in the longitudinal direction, at least over a cut-out length (L) of a later useful cut-out (10) and bounds the useful cut-out (10) orthogonally to the longitudinal direction at least over part of the periphery of the useful cut-out. The useful cut-out (10) is formed by inserting the additional element (13, 14, 17) into the auxiliary cut-out (11, 16). The useful cut-out (10) is closed all around orthogonally to the longitudinal direction. Orthogonally to the longitudinal direction, the useful cut-out has a (correspondingly small) useful cross-section and a maximum useful extent (d3). The useful cross-section is defined in such a way that an optical waveguide (9) can be reversibly inserted into the useful cut-out. The production method makes it possible that a ratio of the cut-out length (L) to the maximum useful extent (d3) is 100:1 or greater.
Claims
1. A method for introducing a useful cut-out into a side wall of a continuous casting mold, wherein the useful cut-out extends over a cut-out length in a longitudinal direction of the useful cut-out, is closed all around orthogonally to the longitudinal direction and has orthogonally to the longitudinal direction a useful cross section and a maximum useful extent, wherein the useful cross section is determined so that an optical waveguide is reversibly insertable into and removable from the useful cut-out; first introducing an auxiliary cut-out into the side wall, wherein the auxiliary cut-out extends at least over the cut-out length of the useful cut-out in the longitudinal direction and the auxiliary cut-out has orthogonally to the longitudinal direction an auxiliary cross section that is greater than the useful cross section; inserting an additional element into the auxiliary cut-out, the additional element is formed as a rod with at least one groove arranged on its outer side or is formed as a tube and the rod or the tube extends at least over the cut-out length of the useful cut-out in the longitudinal direction, wherein inserting the additional element into the auxiliary cut-out, forms the useful cut-out; and wherein, seen orthogonally to the longitudinal direction, the surfaces of the rod that bound the groove also bound the useful cut-out over part of its circumference and the side wall bounds the useful cut-out over the remaining part of its circumference or the inner side of the tube bounds the useful cut-out over its entire circumference.
2. The method as claimed in claim 1, wherein the sidewall has a cold side and a warm side; the method comprising: forming the auxiliary cut-out as a groove that is open toward the cold side of the side wall, only partially filling the auxiliary cut-out toward the cold side with the additional element so that part of the auxiliary cut-out remains toward the cold side, and as seen from the additional element, filling the auxiliary cut-out from the cold side with a filling material.
3. The method as claimed in claim 1, further comprising: forming the auxiliary cut-out as a closed cut-out, seen orthogonally to the longitudinal extent.
4. The method as claimed in claim 3, further comprising the additional element substantially filling the auxiliary cut-out with the additional element.
5. The method as claimed in claim 1, wherein the additional element consists of the same material as the side wall.
6. The method as claimed in claim 1, wherein a ratio of the cut-out length to a maximum useful extent of a useful cut-out is at least 100:1.
7. A side wall of a continuous casting mold, comprising: a useful cut-out in the side wall, the useful cut-out extending over a cut-out length in a longitudinal direction of the useful cut-out, the useful cut-out is closed all around orthogonally to the longitudinal direction and has a useful cross section and a maximum useful extent; wherein the useful cross section is determined such that an optical waveguide is reversibly insertable into the useful cut-out; an additional element is arranged in the side wall, the additional element being formed as a rod with at least one groove arranged on an outer side of the additional element or as a tube that extends at least over the cut-out length of the useful cut-out in the longitudinal direction; seen orthogonally to the longitudinal direction, surfaces of the rod that bound the groove also bound the useful cut-out over part of a circumference thereof, and the side wall bounds the useful cut-out over the remaining part of the circumference thereof or the inner side of the tube bounds the useful cut-out over the entire circumference thereof; and wherein the additional element is completely surrounded by material toward the cold side of the side wall.
8. The side wall as claimed in claim 7, further comprising the additional element is coated toward the cold side with a coating material.
9. The side wall as claimed in claim 7, further comprising: the side wall has an auxiliary cut-out extending at least over the cut-out length of the useful cut-out in the longitudinal direction, the auxiliary cut-out is formed as a closed cut-out, seen orthogonally to the longitudinal extent, and has orthogonally to the longitudinal direction an auxiliary cross section that is greater than the useful cross section, and in that the additional element is inserted into the auxiliary cut-out.
10. The side wall as claimed in claim 9, wherein the auxiliary cut-out is formed as a bore.
11. The side wall as claimed in claim 9, wherein the additional element substantially fills the auxiliary cut-out.
12. The side wall as claimed in claim 7, wherein the additional element consists of the same material as the side wall.
13. The side wall as claimed in claim 7, wherein a ratio of the cut-out length to the maximum useful extent is at least 100:1.
14.-18. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0058] Side walls 1 of a continuous casting mold are used, in a way corresponding to the representation in
[0059] Further elements of the continuous casting mold are in particular cooling devices, by means of which the side walls 1 are cooled. The cooling devices are not shown in the figures for reasons of overall clarity.
[0060] A height H of the side walls 1 often lies in the range of 50 cm to 2 m. A width B may lie in the range between 20 cm and 3 m. A thickness D usually lies in the range of a few cm, for example 20 mm to 60 mm.
[0061] For the thermal monitoring of the continuous casting mold, optical waveguides 9 are arranged in the side walls 1, as seen in the detail of
[0062] In order, for example, to be able to detect the height of a casting level exactly, there may be a single further optical waveguide 9, referred to hereinafter as the additional optical waveguide 9. Seen in the direction of the height, the additional optical waveguide 9 must overcome a certain difference in height. This may be achieved on the one hand by the additional optical waveguide 9 running vertically. In this case, the additional optical waveguide 9 is inserted into the side wall 1 from above or from below. Preferably, however, the additional optical waveguide 9 is also inserted laterally into the side wall 1, but runs within the side wall 1 at an angle to the horizontal. The angle is different from 90. It may for example lie between 10 and 45. The additional optical waveguide 9 in this case extends over a length such that, with allowance for the angle that it forms with the horizontal, it overcomes the desired difference in height. The difference in height may, for example, be between 80 mm and 150 mm, in particular between 90 mm and 120 mm, for example about 100 mm.
[0063] Customary suitable optical waveguides 9 often have a diameter d1 (
[0064] For receiving the optical waveguides 9, useful cut-outs 10 have been introduced into the side wall 1. The useful cut-outs 10 extend over a respective cut-out length L in a longitudinal direction of the respective useful cut-out 10. The cut-out length L may coincide with the height H or the width B of the respective side wall 1. In this case, it is a continuous, useful cut-out 10, which is open to both sides. Alternatively, the cut-out length L may be shorter. In this case, the useful cut-out 10 ends in the side wall 1 in a way similar to a blind bore. Orthogonally to the longitudinal direction, the useful cut-outs 10 are closed all around. They have orthogonally to the longitudinal direction a cross section and a maximum extent. The cross section and the maximum transverse extent of the useful cut-outs 10 are referred to hereinafter as the useful cross section and the maximum useful extent. This choice of words only serves for verbal differentiation from other cross sections and extents.
[0065] Because the useful cut-outs 10 are intended for receiving the optical waveguides 9, the useful cross section is determined in such a way that one optical waveguide 9 can be respectively inserted into the useful cut-out 10. The optical waveguides 9 may alternatively be inserted into useful cut-outs 10 with the protective casings 9 or without the protective casings 9. The minimum useful extent must be slightly greater than the diameter of the optical waveguides 9 with or without the protective casings 9. Accordingly, the minimum useful extent should be above 1.2 mm to 2.0 mm, for example 1.5 mm to 3.0 mm, depending on the optical waveguide that is used. Depending on the form of the useful cross section, the maximum useful extent either has the same value or is slightly greater. In particular, it may lie between 1.5 mm and 4.0 mm. The maximum useful extent should only assume values above 3 mm when this is required to achieve a sufficiently great minimum useful extent.
[0066] The possibility of inserting the optical waveguides 9 into the useful cut-outs 10 is reversible. The optical waveguides 9 can therefore also be removed again from the useful cut-outs 10. Therefore, for a circular useful cross section, the useful cut-outs 10 may, for example, have a diameter d3, which lies in the range between 1.5 mm and 3.0 mm, in particular between 2.0 mm and 2.5 mm. For a circular useful cross section, the diameter d3 corresponds both to the minimum useful extent and to the maximum useful extent. In the case of a square useful cross section, the indicated numerical values may apply for example to the side length of the square shape useful cross section. In the case of a square useful cross section, the maximum useful extent is determined by the diagonal of the square. For the maximum useful cross section, the numerical values are therefore to be provided with a factor of somewhat over 1.4. It is assumed hereinafter that the useful cross section is circular. However, similar circumstances also apply in the case of some other useful cross section.
[0067] As already mentioned, the height H of the side walls 1 often lies in the range from 50 cm to 2 m, and the width B lies in the range between 20 cm and 3 m. As likewise already mentioned, it is possible that the cut-out length L coincides with the height H or the width B of the respective side wall 1. A ratio of the cut-out length L to the maximum useful extent for example the quotient L/d3) can therefore become very large. Although it is possible that the ratio only assumes relatively small values, for example 50 or 80. It is however similarly possible that greater values are assumed, for example 100:1 or more, 120:1 or more, 150:1 or more, and so on. How this can be achieved is explained in more detail below in conjunction with the further
[0068] For producing at least one useful cut-out 10, first an auxiliary cut-out 11 is introduced into the side wall 1. For example, corresponding to the representation in
[0069] Then, in a way corresponding to the representation in
[0070] The additional element 13 or 14 likewise extends at least over the cut-out length L of the useful cut-out 10 in the longitudinal direction. For example, in a way corresponding to the representation in
[0071] Alternatively, the additional element 14 may be formed in a way corresponding to the representation in
[0072] The additional element 13 which is developed as a tube 13 may, in a way corresponding to the representation in
[0073] The additional element 13 or 14 only partially fills the auxiliary cut-out 11 or groove 11 toward the cold side 7 of the side wall 1. Depending on the form of the groove 11 and depending on the development of the additional element 13 or 14, the degree of filling may be at greater or smaller values. For example, the degree of filling may lie between 30% and 10%. Sometimes, the degree of filling is even less. In
[0074] In the ideal case, the filling material 15 coincides with the material of the side wall 1 toward the hot side 3. If the side wall 1 consists, for example, of copper, the filling material is also ideally consists of copper. This also applies whenever the side wall 1 has on the hot side 3 an additional coating 3, for example of nickel, chromium or ceramic. Also in this case, the material of the side wall 1 means the actual material of the side wall 1, not the material of the coating 3.
[0075] Any coating applied on the cold side 7 may for example be applied to a thermal spraying process or to a galvanic process. Corresponding processes are generally known to those skilled in the art. For example, as thermal processes there are wire-flame spraying, plasma spraying, powder-vapor spraying, high-velocity flame spraying and cold-gas spraying. What is important for an applied 7 coating is that the filling material 15 be applied as one. If the filling material 15 coincides with the material of the side wall 1 toward the hot side 3, a uniform side wall 1 is formed during the coating, in which a transition from the original side wall 1 to the filling material 15 is not detectable, or is scarcely detectable. Also, the resultant thermal conductivity of the side wall 1, except for the useful cut-out 10, is unchanged with respect to the thermal conductivity of the side wall 1, as it was before the introduction of the groove 11.
[0076] As mentioned above, the groove 11 may be for example be V-shaped or semicircular. Irrespective of the specific form of the groove 11 and corresponding to the representations in
[0077] A further possibility for introducing the useful cut-out 10 into the side wall 1 is explained below in conjunction with
[0078] Then, an additional element 17 is inserted into the auxiliary cut-out 16.
[0079] The additional element 17 extends at least over the cut-out length L of the useful cut-out 10 in the longitudinal direction. It is preferably formed, corresponding to the representation in
[0080] When the auxiliary cut-out 16 is closed all around, in particular as a bore, the practically achievable length is limited by the diameter d4. In practice, generally, the depth of an achievable bore can at most be about 100 times the diameter of the bore. This is also applied in the context of the present invention. With a diameter d4 of, for example, 10 mm, a maximum bore depth of about 1000 mm is therefore achievable, with a diameter d4 of, for example 12 mm, a maximum bore depth of about 1200 mm is achievable. With a smaller or greater diameter d4, the achievable bore depth is correspondingly smaller or greater. The achievable bore depth, and consequently the cut-out length L, is limited by the diameter d4 of the auxiliary cut-out 16, but not by the diameter d3 or a dimension equivalent thereto of the useful cut-out 10. It is therefore possible to achieve a great cut-out length L of the useful cut-out 10, although the maximum useful extent of the useful cut-out 10 is small.
[0081] In the minimum case, it is adequate if the additional element has a single groove 18. Alternatively, the additional element 17 may have a plurality of such grooves 18. Various advantageous effects can be realized depending on the number and arrangement of the grooves 18 along the circumference of the additional element 17 and depending on the orientation of the additional element 17 in the auxiliary cut-out 16. For example, corresponding to
[0082] In the side wall 1 according to
[0083] Alternatively, a snug fit of the additional element 17 in the auxiliary cut-out 16 may be achieved for example by the diameter of the additional element 17 being minimally greater than the diameter d4 of the auxiliary cut-out 16, as long as the additional element 17 and the side wall 1 are at the same temperature. In this case, for example, the additional element 17 may be cooled below the temperature of the side wall 1, so that the additional element 17 has thermally shrunk slightly. In addition or as an alternative, the side wall 1 may be heated. In this state, the additional element 17 can then be readily inserted into the auxiliary cut-out 16. The subsequent thermal expansion of the additional element 17 and/or contraction of the side wall 1 has the effect that the additional element 17 comes to bear against the side wall 1 tightly and under pressure. It therefore cannot any longer be removed from the auxiliary cut-out 16. The heat transfer from the side wall 1 into the additional element 17 and vice versa is therefore very good. In particular, the good heat transfer from the side wall 1 into the additional element 17 prevents the side wall 1 from being able to be heated independently of the additional element 17, or the additional element 17 from being able to be cooled down independently of the side wall 1. Otherwise, the above statements made in relation to the case of a snug fit apply.
[0084] The additional element 17 should preferably be secured in the auxiliary cut-out 16 against twisting. In the case of a snug fit, twist prevention is obtained automatically by the pressure under which the additional element 17 lies against the side wall 1. In the case of a snug fit, corresponding securing elements may be present, for example small wedges, are known to a person skilled in the art.
[0085] The present invention has many advantages. In particular, it is possible to produce a side wall 1 of a continuous casting mold into which useful cut-outs 10 with a very small maximum useful extent (for example diameter d3), seen transversely to the longitudinal direction of the useful cut-outs 10, can be introduced over the entire height H or width B or generally over a great cut-out length L in the longitudinal direction of the useful cut-outs 10. This enables optical waveguides 9 with or without a protective casing 9 to be reversibly inserted into the useful cut-outs 10. In particular, in the case of damage to an optical waveguide 9, the damaged optical waveguide 9 can consequently be readily exchanged. This exchangeability is of importance in particular because the failure of an individual optical waveguide leads to the failure of many individual temperature measuring points. It is also possible first to introduce only the useful cut-outs 10 into the side wall 1 and only subsequently, after the forming of the useful cut-outs 10, to insert the optical waveguides, 9 with or without a protective casing 9 into the useful cut-outs 10.
[0086] Although the invention has been illustrated more specifically and described in detail by the preferred exemplary embodiment, the invention is not restricted by the examples disclosed and other variations may be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
LIST OF DESIGNATIONS
[0087] 1 Side walls [0088] 2 Liquid metal [0089] 3 Hot sides [0090] 3 Coating [0091] 4 Strand shell [0092] 5 Liquid core [0093] 6 Metal strand [0094] 7 Cold sides [0095] 8 Adjusting devices [0096] 9 Optical waveguide [0097] 9 Protective casing [0098] 10 Useful cut-outs [0099] 11 Auxiliary cut-out (groove) [0100] 12 Groove base [0101] 12 Further groove [0102] 13 Additional element (tube) [0103] 13 Portions [0104] 13 Guiding surfaces [0105] 14 Additional element (covering) [0106] 15 Filling material [0107] 16 Auxiliary cut-out (bore) [0108] 17 Additional element (rod) [0109] 18 Grooves of the rod [0110] a Distance [0111] B Width [0112] d1 to d4 Diameter [0113] D Thickness [0114] H Height [0115] L Cut-out length [0116] t Groove depth [0117] x Drawing-off direction