DEVICE FOR GENERATING A PULSATING HYDRAULIC FLUID PRESSURE

Abstract

The invention relates to a device for generating a pulsating hydraulic fluid pressure in a working chamber (1) filled with hydraulic fluid, comprising a driveable working piston (4) movably guided in a hollow working cylinder, wherein a working chamber (1) that is in fluid communication with the working piston (4) is provided, such that, by means of the movement of the working piston (4) within the hollow working cylinder, a pulsating hydraulic fluid pressure can be generated in the working chamber (1). In order to provide a device for generating a pulsating hydraulic fluid pressure and in particular a diaphragm metering pump comprising such a device, which has small dimensions and in addition a rapid passage through the phase between closing the suction valve and opening the pressure valve, according to the invention, an auxiliary piston (20) is movably guided in a hollow auxiliary cylinder and is in fluid communication with an additional chamber (18, 21), wherein a closeable auxiliary channel (22), which connects the additional chamber (18, 21) and the working chamber (1), is provided, wherein the auxiliary piston (20) and the hollow auxiliary cylinder are formed and arranged in such a way that, by moving the auxiliary piston (20) within the hollow auxiliary cylinder, a hydraulic fluid arranged in the additional chamber (18, 21) can at least partly be forced out of the additional chamber (18, 21) into the auxiliary channel (22) and from the auxiliary channel (22) into the working chamber (1).

Claims

1. A metering device (1, 12) having a metering chamber in which a displacement element is arranged moveably in such a way that it is reciprocable between two positions, wherein the volume of the metering chamber in the one position is greater than in the other position, wherein the metering device (1, 12) further has: an actuator (2, 14) for driving the displacement element, which has an actuator input for an electrical actuation signal and is so constructed that an electrical actuation signal at the actuator input is converted into a mechanical movement, a sensor (3, 13) for detecting a physical or chemical measurement value, which has a sensor output for an electrical measurement signal and is so adapted that it detects the physical or chemical measurement value, converts it into an electrical measurement signal and makes same available at the sensor output, a communication interface, by way of which the metering device (1, 12) can communicate with a remotely arranged server (16), characterised in that the actuator (2, 14), the sensor (3, 13) and the communication interface are so adapted that an electrical measurement signal at the sensor output in operation of the metering device (1, 12) can be transmitted by way of the communication interface to the remote server (16) and an electrical actuation signal can be received by way of the communication interface and transmitted to the actuator input.

2. A metering device (1, 12) according to claim 1 characterised in that the sensor (3, 13) has a sensor operational input for the electrical operating signal, wherein there is provided an operating signal generating device which can generate an electrical operating signal and which is connected to the sensor operational input, wherein the operating signal generating device is so adapted that it can communicate by way of the communication interface with a remotely arranged server (16).

3. A metering device (1, 12) according to claim 1 characterised in that there is provided a further sensor (3, 13) for detecting a further physical or chemical measurement value, which has a sensor output for an electrical measurement signal and is so adapted that it detects the further chemical or physical measurement value, converts it into an electrical measurement signal, and makes same available at the sensor output, wherein the further sensor (3, 13) and the communication interface are so adapted that an electrical measurement signal at the sensor output of the further sensor (3, 13) can be transmitted by way of the communication interface to the remotely arranged server (16).

4. A metering device (1, 12) according to claim 1 characterised in that there is provided an emergency device for detecting whether the metering device (1, 12) is communicating by way of the communication interface with a remote server (16) and if no communication or no communication for longer than a predetermined time interval is detected it initiates an emergency shutdown or an emergency closed-loop control action.

5. A metering system comprising at least one metering device (1, 12) according to claim 1 and a remotely arranged server (16) having a metering device software which implements a closed-loop control device in which the electrical measurement signal transmitted by way of the communication interface is compared to a target value curve, a control variable is calculated therefrom and the control variable is transmitted as an electrical actuation signal by way of the communication interface to the actuator input.

6. A metering system according to claim 5 characterised in that the server (16) has a remote access interface, by way of which it is possible to communicate from an external device with the metering device software.

7. A metering system according to claim 5 characterised in that the metering device software has an alarm device capable of sending an alarm message to an external device.

8. A metering system according to claim 5 characterised in that there are provided a multiplicity of metering devices (1, 12); the metering devices (1, 12) each having a metering chamber in which a displacement element is arranged moveably in such a way that it is reciprocable between two positions, wherein the volume of the metering chamber in the one position is greater than in the other position, wherein the metering device (1, 12) further has: an actuator (2, 14) for driving the displacement element, which has an actuator input for an electrical actuation signal and is so constructed that an electrical actuation signal at the actuator input is converted into a mechanical movement, a sensor (3, 13) for detecting a physical or chemical measurement value, which has a sensor output for an electrical measurement signal and is so adapted that it detects the physical or chemical measurement value, converts it into an electrical measurement signal and makes same available at the sensor output, a communication interface, by way of which the metering device (1, 12) can communicate with a remotely arranged server (16), characterised in that the actuator (2, 14), the sensor (3, 13) and the communication interface are so adapted that an electrical measurement signal at the sensor output in operation of the metering device (1, 12) can be transmitted by way of the communication interface to the remote server (16) and an electrical actuation signal can be received by way of the communication interface and transmitted to the actuator input.

9. A metering system according to claim 5 characterised in that the server (16) has a data logger which can communicate with the metering device software.

10. A metering system according to claim 5 characterised in that the server (16) has a maintenance interface by way of which it is possible to access the server (16) from a maintenance server (26).

11. A metering installation system having a multiplicity of metering systems according to claim 5 and a maintenance server (26), by way of which the metering device software can be replaced and the content of the data logger can be read out.

12. A metering system according to claim 6 wherein the remote access interface is a web interface.

Description

[0036] Further advantages, features and possible applications of the present invention become clear with reference to the following description of different embodiments and the associated figures. There are shown in:

[0037] FIGS. 1a to 1e cross-sectional views of a first embodiment in different positions,

[0038] FIGS. 2a to 2e cross-sectional views of a second embodiment with different working piston positions,

[0039] FIGS. 3a to 3e cross-sectional views of a third embodiment with different piston positions,

[0040] FIGS. 4a to 4e sectional views of a fourth embodiment with different piston positions.

[0041] FIGS. 1a to 1e show sectional views of a first embodiment of the invention, wherein different positions of the piston are represented in each case.

[0042] In this embodiment, the device has a fixed stroke length, i.e. the piston is moved back and forth between two fixed extreme positions.

[0043] In FIG. 1a, a pumping unit 6 can be seen with a working chamber 1. In the pumping unit 6, a bushing 5 is introduced in which a piston 4 is movably guided. The piston 4 is driven such that it can move from the extreme right-hand position shown in FIG. 1a to the extreme left-hand position shown in FIG. 1d.

[0044] The extreme rear point or dead centre is labelled with the reference number 11, while the extreme front or left-hand point is labelled with the reference number 10. Through the movement of the working piston 4, the piston end face exerts a force on the hydraulic fluid in the working space.

[0045] In particular when the device according to the invention is used to drive a diaphragm metering pump, the working space is, however, connected to elastic elements, such as for example the diaphragm, with the result that the pressure in the working space 1 does not build up abruptly, but first of all the elastic elements are compressed. In order to achieve an increase in pressure in the working chamber 1, a not inconsiderable quantity of hydraulic fluid must therefore be transported in the direction of the diaphragm. For this purpose, the working piston 4 is equipped with an auxiliary piston 20, the external diameter of which is considerably larger than the external diameter of the working piston 4. In FIG. 1a, the auxiliary piston 20 delimits an additional chamber 3 in the bushing 5. The additional chamber 3 is connected to the storage tank 2 via a check valve 7. The working piston 4 and auxiliary piston 20 are realized as differential piston 4, 20 in the embodiment shown. In addition, an auxiliary channel 22 is provided, which is equipped with a releasable check valve 8 and connects the additional chamber 3 to the working chamber 1. In the position shown in FIG. 1a, the piston 4 is located in its extreme right-hand position 11. In this position, the auxiliary piston 20 and the bushing 5 border the additional chamber 3. The check valves 7 and 8 are closed. In this situation, the pressure in the working chamber 1 and the tank 2 is approximately equal. The pumping unit 6, the bushing 5 and the piston 4 form the working chamber 1.

[0046] If the pressure stroke now starts, the differential piston 4, 20 moves in the direction of the front dead centre position 10. At the start of this movement, both the end-face area of the working piston 4 and the annular working surface area of the auxiliary piston 20 cause an increase in pressure in the hydraulic fluid both in the working chamber and in the additional chamber. Because of the small volume of the additional chamber and lower elasticities in the additional chamber, the increase in pressure in the front additional chamber section 21 is considerably more pronounced than in the working chamber 1, with the result that the check valve 8 opens and hydraulic fluid can flow out of the additional chamber 3 into the working chamber 1.

[0047] This situation is represented in FIG. 1b.

[0048] If the differential piston 4 is now moved further in the direction of the extreme left-hand value, the situation represented in FIG. 1c is reached, in which the auxiliary piston 20 no longer borders the additional chamber 3, but a gap 9 forms between the auxiliary piston 20 and the hollow auxiliary cylinder, which surrounds the auxiliary piston.

[0049] The front additional chamber section 21 and the rear additional chamber section 18 are thus connected to each other by the gap 9.

[0050] Since the auxiliary piston 20 has a working surface area of equal size on both sides, no more pressure can now be built up in the additional chamber 3. Instead the pressure between the front and rear additional chamber sections balances. Since the rear additional chamber section is also connected to the hydraulic fluid tank 2, the pressure in the additional chamber 3 corresponds to the pressure in the tank 2. The check valve 8 then closes and only the working piston 4, i.e. the section with a smaller external diameter, is still active for the rest of the pressure stroke.

[0051] As soon as the auxiliary piston 20 reaches the left-hand dead centre position, it actuates the releasing device 23 of the check valve 8, with the result that excess hydraulic fluid can flow back out of the working chamber into the additional chamber 3. This situation is represented in FIG. 1d.

[0052] Since the rear side of the auxiliary piston 20 is connected to the hydraulic fluid tank 2, this therefore results in a pressure balance between working chamber 1 and hydraulic fluid tank 2.

[0053] The suction movement of the piston 4 is then effected. As soon as the position shown in FIG. 1e is reached, the pressure in the additional chamber 3 falls, the check valve 8 closes and the check valve 7 opens, with the result that in this position too a pressure balance is effected between hydraulic fluid tank 2 and additional chamber 3. This process is then repeated again starting with the situation which is shown in FIG. 1a.

[0054] The embodiment shown requires two fixed extreme positions and thus a fixed stroke length.

[0055] However, this is not always desired.

[0056] In FIGS. 2a to 2e, an alternative embodiment is therefore shown, in which the stroke length can be adjusted. In the example shown, although the piston has a fixed rear dead centre position, the front dead centre position is not fixed. However, in the embodiment shown in FIGS. 1a to 1e, the front dead centre position was specified, since the piston had to release the corresponding check valve 8.

[0057] In FIGS. 2a to 2e, sectional views with different piston positions are also represented. As far as possible, the same reference numbers were used for identical elements.

[0058] In FIG. 2a, the start of the pressure stroke is represented. The auxiliary piston 20, i.e. the section of the differential piston with a larger external diameter, is located in its rear dead centre position. The additional chamber 3 is bordered by the bushing 5 and the auxiliary piston 20. If the piston is now moved in the pressure direction, i.e. from right to left in the figures, the working piston, i.e. the section of the differential piston 4 with a smaller external diameter, exerts a force on the hydraulic fluid in the working chamber 1, while the auxiliary piston 20 exerts a force on the hydraulic fluid in the additional chamber 3. The pressure in the additional chamber 3 increases more quickly than the pressure in the working chamber 1, with the result that the check valve 8 opens, as is shown in FIG. 2b, and additional hydraulic fluid is forced from the additional chamber 3 into the working chamber 1.

[0059] If the differential piston 4 moves further towards the left, the situation shown in FIG. 2c arises, in which the gap 9 opens and a pressure balance is effected between the front additional chamber section 21 and the rear additional chamber section 18, with the result that the pressure in the working chamber 1 is greater than in the additional chamber 3 and the check valve 8 closes. Since the piston does not have a fixed left-hand dead centre position in this embodiment, it cannot be foreseen how far the piston moves towards the left. Therefore, in this embodiment, the check valve 8 also does not have a releasing device since it would not be guaranteed that the auxiliary piston 20 can actually actuate it.

[0060] In the suction stroke, the differential piston 4 moves towards the right again without the piston having come close to the check valve 8 and therefore first of all no pressure balance results between the working chamber 1 and the hydraulic fluid tank 2. As soon as the position shown in FIG. 2d is reached, the gap 9 is closed and the pressure in the additional chamber 3 falls, with the result that the check valve 7 opens and a pressure balance takes place between hydraulic fluid tank 2 and additional chamber 3. However, in this situation the hydraulic fluid additionally introduced by the auxiliary piston 20 is still located in the working chamber 1.

[0061] Finally, as is represented in FIG. 2e, the differential piston 4, 20 arrives back at its right-hand dead centre position. In contrast to the embodiment shown in FIGS. 1a to 1e, a further connecting channel is shown here, which connects the working chamber 1 to the rear side of the auxiliary piston 20 and thus to the hydraulic fluid tank 2 via a releasable check valve 12. In the position shown in FIG. 2e, the check valve 12 is released, with the result that, in this situation, the hydraulic fluid additionally introduced by the auxiliary piston 20 can escape from the working chamber 1 into the hydraulic fluid tank 2.

[0062] In FIGS. 3a to 3e a further embodiment of the invention is shown, wherein here again the stroke length can be adjusted, but instead of a fixed rear dead centre position there is a fixed front dead centre position.

[0063] Again, as far as possible, here too the same reference numbers were used for identical elements.

[0064] The starting point of the following description is the start of the pressure stroke, as it is represented in FIG. 3a. Here, the displacing piston is located in its rear dead centre position. The differential piston 4, 20 and the bushing 5 border the additional chamber 3. The check valves 7 and 8 are closed. In this embodiment, two further check valves 14, 15 are present. The check valve 14 is arranged within the auxiliary piston 20 and allows a flow of the hydraulic fluid only from the rear additional chamber section 18 into the front additional chamber section 21. The check valve 15 is a releasable check valve which allows the hydraulic fluid to flow from the front additional chamber section 21 into the working chamber 1. The check valve 15 is spring-loaded in such a way that it does not open in normal operation since the pressure difference between additional chamber 3 and working chamber 1 necessary for this is not reached. Therefore, it is only opened in the event of a fault or if it is released by the auxiliary piston 20.

[0065] In the position shown in FIG. 3a, the check valves 14 and 15 are also closed. In this embodiment, a volumetric valve 13 is shown in addition which, in the example shown, has a spring-loaded piston.

[0066] If the differential piston 4, 20 now moves towards the left, the pressure in the working chamber 1 and in the additional chamber 3 increases. Since the additional chamber volume is smaller than the volume of the working chamber, the pressure in the additional chamber 3 increases considerably more quickly than in the working chamber 1. This results in a movement of the piston of the volumetric valve 13, with the result that the pressure of the hydraulic fluid in the channel between the volumetric valve 13 and the two check valves 7 and 8 increases. Therefore, the check valve 8 is also opened and hydraulic fluid is transported out of the channel into the working chamber 1. The hydraulic fluid flowing out of this channel into the working chamber 1 accelerates the build-up of pressure in the working chamber 1. This situation is shown in FIG. 3b.

[0067] If the differential piston 4 moves further in the direction of its left-hand end point position, at some point the piston of the volumetric valve 13 reaches the position shown in FIG. 3c with the consequence that the pressure in the additional chamber 3 can escape via the discharge channel 25, which connects the volumetric valve 13 to the tank 2. At this moment, a further pumping of hydraulic fluid via the check valve 8 into the working chamber 1 is stopped.

[0068] In the case of the further movement of the working piston 4 in the direction of the left-hand dead centre position, only the end face of the working piston 4 is responsible for a further increase in pressure in the working chamber 1, until finally the left-hand dead centre position shown in FIG. 3d is reached. In this position, the auxiliary piston 20 releases the releasable valve 15, whereby the working chamber 1 is connected to the additional chamber 3 and to the storage tank 2 via the volumetric valve 13 and a pressure balance results. In the following suction stroke, the differential piston 4 moves in the direction of its right-hand dead centre position again. The check valve 15 is then closed again and the piston of the volumetric valve 13 moves back into its starting position with the result that the check valve 7 opens and fills the connecting channel between volumetric valve 13, check valve 8 and check valve 7 with hydraulic fluid again. In addition, because of the pressure difference between the rear additional chamber section and the front additional chamber section 21, the check valve 14 is opened, with the result that it is ensured that the pressure balances between the two additional chamber sections.

[0069] Finally, in FIGS. 4a to 4e a fourth embodiment of the invention is represented, in which the stroke length can be adjusted and there is neither a fixed front nor a fixed rear dead centre position. In this embodiment, the differential piston 4 can be moved as desired. In FIG. 4a, the start of the pressure stroke is represented again. Again, the auxiliary piston 20 and the bushing 5 form the additional chamber 3 or the front additional chamber section, respectively. In this embodiment, the rear additional chamber section 18 is not connected to the hydraulic fluid tank 2. In the position shown in FIG. 4a, the check valves 7 and 8 as well as the two-way valve 17 are closed. The check valve 16, the two-way valve 17 and the volumetric valve 13 are also closed. The pressure in the working chamber 1 and in the tank 2 is the same. The pumping unit 6, the bushing 5 and the differential piston 4 form the working chamber 1.

[0070] The differential piston 4 now moves in the direction of a front end position, as is represented in FIG. 4b. At the start of the movement, the pressure will increase both in the working chamber 1 and in the front additional chamber section 21. Because of the smaller volume in the additional chamber, the pressure in the additional chamber 3 increases considerably more quickly than in the working chamber 1. The result of this is that the piston of the volumetric valve 13 moves in the direction of the working space 1, with the result that the check valve 8 opens. Hydraulic fluid is thereby pumped via the check valve 8 into the working chamber 1, which results in an additional increase in pressure in the working chamber 1. In this position, the pressure in the rear additional chamber section 18 falls, because of the check valve 16 which connects the rear additional chamber section 18 to the tank 2, however, a pressure balance and thus backfilling of hydraulic fluid in the rear additional chamber section 18 results.

[0071] The piston then moves further in the direction of its front end position with the result that the piston of the volumetric valve 13 reaches its left-hand end position and opens the discharge bore to the tank 2. In the front additional chamber section, no more pressure is built up as a result of this. However, the further build-up of pressure because of the working piston results in the pressure in the working chamber 1 increasing further. The check valve 8 therefore closes.

[0072] This situation is shown in FIG. 4c.

[0073] At the start of the suction stroke, the piston of the volumetric valve 13 moves towards the right back in the direction of the additional chamber 3. Due to the increase in volume between the two check valves 7 and 8 and the piston of the volumetric valve, a negative pressure forms, with the result that the check valve 7 opens and oil flows out of the tank 2 via the check valve 7 into the bores. In addition, the pressure in the rear auxiliary chamber section 18 increases. This, in turn, results in the two-way valve 17 opening, with the result that a connection between the working chamber 1 and the storage tank 2 is opened up via a corresponding discharge channel. The hydraulic fluid additionally introduced into the working chamber 1 by the auxiliary piston 20 or by the volumetric valve 13 can thus escape into the tank 2.

[0074] The check valves 7, 8 are closed and the piston of the volumetric valve 13 is located in the right-hand end position, with the result that the negative pressure in the additional chamber 3 opens the check valve 19 and hydraulic fluid can flow from the tank 2 via the check valve 19 into the additional chamber 3.

REFERENCE NUMBERS

[0075] 1 Working chamber [0076] 2 Hydraulic fluid tank [0077] 3 Additional chamber [0078] 4 Working piston [0079] 5 Bushing [0080] 6 Pumping unit [0081] 7 Check valve [0082] 8 Check valve [0083] 8 Check valve [0084] 9 Gap [0085] 10 Dead centre position [0086] 11 Dead centre position [0087] 12 Check valve [0088] 13 Volumetric valve [0089] 14 Check valve [0090] 15 Releasable check valve [0091] 16 Check valve [0092] 17 Two-way valve [0093] 18 Rear additional chamber section [0094] 19 Check valve [0095] 20 Auxiliary piston [0096] 21 Front additional chamber section [0097] 22 Auxiliary channel [0098] 23 Releasing device [0099] 24 Connecting channel [0100] 25 Discharge channel