Fairing and Method
20190203852 ยท 2019-07-04
Inventors
Cpc classification
B63B2021/504
PERFORMING OPERATIONS; TRANSPORTING
F15D1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B21/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A fairing device and method for the reduction of vortex-induced vibrations or motions, the minimization of drag about a substantially cylindrical element immersed in a fluid medium, comprising; a fairing rotatably mounted about the cylindrical element, the fairing comprising a shell with a mainly cylindrical cross-sectional shape with an outer diameter (D) following the outer diameter of the cylindrical element from an upward stagnation point of 0 degrees to at least 90 degrees, and which at 90 degrees continues as two fin-like portions in an aft direction, further comprising that the fin-like portions are convexly curved aft of 90 degrees thus tapering towards each other and defining a tail end opening or gap less than the fairing standoff height. A method for mounting, storage, and deployment of the fairing device is also disclosed.
Claims
1. A method for the mounting, storage and deployment of fairing devices for the reduction of vortex-induced vibrations or motions and minimization of drag about substantially cylindrical elements immersed in a fluid medium, characterized by the following steps: a) creating a plurality of joint sections prepared for storage by mounting fairing devices around respective cylindrical elements, wherein said fairing devices include fin-like portions which are held in close proximity around the cylindrical elements; b) connecting joint sections together prior to deployment into said fluid medium; c) actuating said fairing device, thus bringing said fin-like portions out from said close proximity around the cylindrical elements; and d) immersing a string comprising a plurality of connected joint sections into a fluid medium.
2. The method of claim 1, further comprising applying at least one shape-fixation device inside the fairing device along the axial direction by unfolding at least one hinged shape-fixation device or devices from between the cylindrical element and the fairing device; and securing and locking the said shape fixation device or devices to the fairing device and to the cylindrical element by means of a locking pin.
3. The method of claim 2, further comprising: wherein applying at least one shape-fixation device inside the fairing device along the axial direction by unfolding at least one hinged shape-fixation device or devices from between the cylindrical element and the fairing device; and securing and locking the said shape-fixation device or devices to the fairing device and to the cylindrical element by means of grooves within the inside of the fairing device.
4. The method of claim 1, further comprising: applying at least one shape-fixation device inside the fairing device along the axial direction by inserting at least one shape-fixation device into the inside of the fairing device along the axial direction; and securing and locking the said shape-fixation device or devices to the fairing device and to the cylindrical element by means of grooves within the inside of the fairing device or with locking pins.
5. The method of claim 1, wherein the step of immersing is performed prior to the step of actuating.
6. The method of claim 5, wherein said step of actuating is performed by means of an ROV.
7. The method of claim 1, wherein the fairing device is an asymmetric fairing device.
8. The method of claim 2 wherein the fairing device is an asymmetric fairing device.
9. The method of claim 3 wherein the fairing device is an asymmetric fairing device.
10. The method of claim 4 wherein the fairing device is an asymmetric fairing device.
11. The method of claim 5 wherein the fairing device is an asymmetric fairing device.
12. The method of claim 1, wherein the fairing device is a symmetric fairing device.
13. The method of claim 2 wherein the fairing device is a symmetric fairing device.
14. The method of claim 3 wherein the fairing device is a symmetric fairing device.
15. The method of claim 4 wherein the fairing device is a symmetric fairing device.
16. The method of claim 5 wherein the fairing device is a symmetric fairing device.
17. The method of claim 1 wherein the cylindrical element is a marine riser.
18. The method of claim 2 wherein the cylindrical element is a marine riser.
19. The method of claim 3 wherein the cylindrical element is a marine riser.
20. The method of claim 4 wherein the cylindrical element is a marine riser.
21. The method of claim 5 wherein the cylindrical element is a marine riser.
22. The method of claim 6 wherein the cylindrical element is a marine riser.
23. The method of claim 7 wherein the cylindrical element is a marine riser.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057] ACC_T95 Fairing with Categorized Lift Coefficient, C.sub.LV.
[0058]
[0059] Vibrating ACC1_30 Fairing, Comparing the 4 Frequency Tests.
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
DETAILED DESCRIPTION OF THE INVENTION
[0072] The present invention represents a vast improvement over the prior art as mentioned in the background section and
[0073] Asymmetric Crab Claw (ACC) Fairing Device
[0074] The invention is a new specific fairings design which through thorough testing has shown superior performance as compared to existing technology. This device is attached to a circular cylinder for suppression of vortex induced vibrations (VIV) or vortex induced motions (VIM). The device is able to rotate around the cylinder, and is hence able to align with the ambient current direction.
[0075] Shape of the ACC Fairing
[0076] The shape of the fairings is specific to the invention. When describing the shape, angular coordinates are used relative to the circular cylinder around which the fairings is applied. In this context, the upstream stagnation point for a stationary mainly circular cylindrical element with an outer diameter (D) in steady inviscid flow is denoted 0 deg, while the one downstream is at 180 deg. This invention consist of a fairing where the cross sectional shape is changed at near half the axial length, or span, of the fairing. The cross sectional shape (CS1) at the portion A is mirrored along the axis X-X and becomes the cross sectional shape (CS2) for portion B of the segment.
[0077] The present embodiment is further defined by: [0078] a) The shape of the fairing is convexly curved aft of 90 deg. The fairing can be curved also upstream of 90 deg, but after 90 deg curving is a pre-requisite. [0079] b) Chord length (C): The overall fairing chord length ratio C/D can in an embodiment of the invention be 1.4 or below. The chord length (C) being the length from the leading edge of the fairing to the tail end of the fairing fin as shown in
[0083] For all embodiments, the fairing standoff height is defined as the maximum cross-sectional distance between the opposing fins of the fairing, as measured external from the fairing. The term convexly, refers to a convex form as seen external to the fairing, having a outward projection away from the cylindrical element, as comparable to a double-convex optical lens, and as opposed to a concave form having an inward depression.
TABLE-US-00001 TABLE 1 Asymmetric crab claw 1 (ACC1) test dimensions. The tests were conducted with three ACC1 fairings (north, center and south) span-to-span, axially on a beam. Fairing Reference Chord Tail End Component Chord Length Span Diameter cut back Gap North 0.51 1.9 0.39 0.1 0.36 Center 0.52 1.9 0.39 0.1 0.36 South 0.52 1.9 0.39 0.1 0.36
[0084] Several other variations of the asymmetric crab claw fairing have also been developed and tested, whereby the chord lengths of both the upper and lower fins were lengthened so as to yield smaller tail end openings (gaps), with values of 95%, 90% and 85% as compared to that from the standard ACC1 tail end gap.
TABLE-US-00002 TABLE 2 ACC_T95 test dimensions. Fairing Chord Reference Chord cut Tail End Component Length Span Diameter back Gap North 0.64 1.9 0.39 0.1 0.34 Center 0.64 1.9 0.39 0.1 0.34 South 0.64 1.9 0.39 0.1 0.34
TABLE-US-00003 TABLE 3 ACC_T90 test dimensions. Fairing Chord Reference Chord cut Tail End Component Length Span Diameter back Gap North 0.62 1.9 0.39 0.1 0.31 Center 0.62 1.9 0.39 0.1 0.31 South 0.64 1.9 0.39 0.1 0.31
TABLE-US-00004 TABLE 4 ACC_T85 test dimensions. Fairing Chord Reference Chord cut Tail End Component Length Span Diameter back Gap North 0.64 1.9 0.39 0.1 0.29 Center 0.64 1.9 0.39 0.1 0.29 South 0.64 1.9 0.39 0.1 0.29
[0085] The fairing device and embodiments according to the present invention can be made from low corrosive material selected from a group of materials consisting of semi-flexible, formable polyethylene, polyurethane, vinylester resin, polyvinyl chloride and fiberglass. Other materials could easily be envisaged as would be known by the skilled person.
Experimental Setup
[0086] Free VIV experiments with the fairings were conducted in the towing mode with the cylinder towed downstream of the tow struts. The carriage speed was mostly varied from 0.5 to 4.5 m/s depending upon the appearance of VIV and tow carriage limitations, giving Reynolds numbers up to about 1.4 million. Helical springs in the damping frame were also varied, resulting in nominal reduced velocities, U*(V.sub.RN), of 2 to 24. The free tests were done at four different values of spring stiffness for the ACC (see
[0087] Summary of Results:
[0088] In
[0089] In
[0090]
[0091] In
[0092] Under certain circumstances during deployment in the ocean, a fairing may become stuck in position. This may due to excessive marine growth or other mechanical reasons. For experimental purposes, an ACC1 fairing was fixed with a pitch of 30 degrees was also tested. The dimensions of this this particular fairing embodiment are given in Table 1, with the exception that, for this experiment, the center ACC1 fairing was fixed at an angle of 30 degrees, in relation to the two neighboring fairings. In
[0093] Conclusions from the Fixed Drag Tests:
[0094] The geometric variations of the fairings had noticeable effect on their drag values in the fixed tests. The drag on the basic ACC1 fairings are approximately half of that of the bare pipe, thus the fairings reduces 50% of drag in the system.
Conclusions from the Free VIV Tests:
[0095] Bare pipe tests were conducted to validate the apparatus setup, and the results matched well with historical data. The peak amplitude of the VIV response was A*=0.89 at a reduced velocity U* of 8.2. The drag coefficient varied from about 1.0 when there was little VIV to about 3.0 when there was significant VIV lock-in.
[0096] The asymmetric crab claw (ACC1) fairing reduced the amplitude of VIV over the entire reduced velocity range tested (0<U*<22).
[0097] In general, the difference between the ACC fairings in terms of A* was very small which essentially means that in terms of VIV suppression all four fairings are satisfactorily efficient. More specifically, fairings with shorter chord length provides higher VIV suppression efficiency than the fairings with longer chord lengths.
Data Processing
[0098] The basic data analysis consisted of determining the amplitude of vibration (VIV) A* and the nominal reduced velocity U* are defined as follows:
[0099] Where .sub.z is the standard deviation of the cross-flow (z) amplitude of motion and D.sub.R is the reference diameter taken as the outside diameter (maximum thickness) of the fairing. V is the carriage speed or flow velocity. The natural frequency, f.sub.N(V=0), is typically taken from still water experiments however for these experiments a low flow speed was required to align the units.
[0100] C.sub.D, CD=Drag coefficient
[0101] C.sub.LV, C.sub.L=Lift coefficient (lift force in phase with cylinder cross flow velocity)
[0102] C.sub.M=Added mass coefficient (lift force in phase with cylinder cross flow acceleration)
[0103] Theoretical Studies of Stability
[0104]
[0105] The form of the polynomial in the case of an undamped fairing is given on the y-axis (q(u) [(kg m/s).sup.4]) as:
q(U) =q.sub.4U.sup.4+q.sub.2U.sup.2+q.sub.0=0,
[0106] and is represented by the bottom curve for each of the given fairing types. The x-axis represents the flow velocity (U) in meter/s. For the simulation cases where an empirical Rayleigh damping term (q.sub.1U) is added, the polynomial for the y-axis takes the following form:
q(U)=q.sub.4U.sup.4+q.sub.2U.sup.2+q.sub.1U+q.sub.0=0,
[0107] where
q.sub.1=2{square root over (q.sub.4q.sub.0)},
[0108] and is a nondimensional number. Higher values for result in higher damping.
[0109] The bottom curve for each fairing type represents a simulation without the damping term (q.sub.1U). Instability and flutter can appear when the value for q(U) on the curve is negative. The next curve adjacent to the bottom undamped curve includes the damping term q.sub.1U with =0.04. The next adjacent curve includes the damping term q.sub.1U with =0.08. The next adjacent, top, curve includes the damping term q.sub.1U with =0.16.
[0110] The terms q4, q2 and q.sub.0 are further expressed by the following:
q4=(Mm.sub.fr).sup.2,
q.sub.2=2k{2(m.sub.fr).sup.2I(M+m.sub.fr)},
q.sub.0=k.sup.2I.sup.2
[0111] I represents the moment of inertia, m.sub.f represents the mass of the fairing and r represents the distance between the elastic center (EC) and the center of gravity (CG). k, M, , and are parameterization terms as given or derived from the publications cited above.
[0112] For systems that have continuous non-negative q(U) values, they are also unconditionally stable. With an emphasis on the results for the ACC1, it can be seen that under real-world conditions with some degree of normal damping, the ACC1 fairing can be seen to be exhibit significant stability, whereas the EM and Tail-fin fairings exhibit a need for more damping than the ACC1 fairing.
[0113] As seen from numerous laboratory experiments as well as theoretical studies, fairing devices with parallel fins, such as shown in
[0114] Another advantage according to the present invention, as compared to the prior art, is that the separate ACC fairings operate independently all along the vertical length of the riser. Consider that when operating a fairing in a column of water, the conditions at the top of the riser can be completely different than on the lower section. As such, it is important to have a fairing which is stable in many operating conditions. According to the fairing type of the present invention, it is possible to advantageously deploy many such fairings installed in proximity to each other. This may be a normal configuration when many fairings are needed such as there may be many production risers on a vessel. Given that the fairing as described is globally stable, it can handle the unstable conditions which can occur in some settings. This is a major advantage. The prior art fairings the might work well at one section of the riser, but they may not work well on other sections. The instability generated at one level can cause instability in other sections.
[0115] Method for Preinstallment of Fairings
[0116] Another main aspect of the fairings according to the present invention is that they are constructed in such a way that they can be preinstalled onto joint sections, for example drilling risers, prior to deployment. The key point here is that the fairings may be attached to drilling risers with the aim of saving storage space on platforms, prior to deployment. The fairings must therefore be small enough and made in such a way that it can envelop and seal the drilling riser when not in use.
[0117] Preinstallment of fairings is a novel concept and represents a further novel aspect of the present invention. All existing fairings today are installed after the riser joint is connected in the riser string. The design of the fairings according to the present invention enables the fairing to be folded and can easily be preinstalled.
[0118] This method and related embodiments are directly applicable to the previously mentioned fairings that can be preinstallable on a cylindrical element. For a marine drilling riser, this means that a drilling riser joint can be fitted with a marine fairing before being mounted on the riser string. Storage capacity on a normal marine faring rack can be limited, and the present invention assists in alleviating space requirement issues. The tolerance for clearance between marine risers may vary during storage, and hence the requirements may vary for this reason. For newbuilds, this can be adjusted.
[0119] The invention comprises a fairings design that is foldable and thereby reduces the dimension during storage. When made ready for deployment, the opening mechanism is activated to lock the fairings in a intended position and stiffening the structure to stay in place during operation.
[0120] When the riser is to be immersed in the ocean, the farings can be activated. The fairings can be activated in the following manner:
[0121] The fairings comprise hinged shape-fixation devices on the inside of the fairings that fold out when the fairings are opened, or the fairings comprise grooves on the inside of the fairings, whereby the fins can be folded back and shape-fixation devices can by inserted and clicked into place to ensure the shape of fairings.
[0122] By way of example,
[0123] A further embodiment of the present method can comprise removal of the restraining devices and the fairing would spring into place due to the stiffness of the fairing material. This could be done in the water or on deck, after or before deployment of the string.
[0124] In yet another embodiment of the present invention, a lever could be attached between the fins, whereby the lever could be activated by an ROV, if in the water, which could force the fins into the correct VIV-reducing position.
[0125] The main advantages and improvements achieved with all of the embodiments according to the present invention in comparison with the prior art include the following:
[0126] No operational limits for offshore drilling operations due to drilling riser fatigue from vortex induced vibrations (VIV). This saves time and cost for offshore operators.
[0127] Size/weight: Reduced time spent to fit/mobilize VIV suppression device on an offshore drilling rig. This also saves time and cost for offshore operators.
[0128] Low drag forces on drilling riser: Reduce stress on riser and attached elements.
[0129] Performance: Increased ability to suppress vortex induced vibrations (VIV).
[0130] Drag forces: Reduced as compared to known technology.
[0131] Global stability: Performs stabile for all conditions.
[0132] Robustness: Increased robustness of a suppression device
[0133] Preinstallment of fairings is effective in terms of time, cost and storage space.
[0134] Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the scope of the appended claims.
[0135] While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive and it is not intended to limit the invention to the disclosed embodiments. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used advantageously.