Device and process for applying gripping handles on packaging films, and shrinkwrap packer provided with such a device
10336493 ยท 2019-07-02
Assignee
Inventors
Cpc classification
Y10T156/1062
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D71/08
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1343
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/1322
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65B61/14
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/1075
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/1074
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B65B61/00
PERFORMING OPERATIONS; TRANSPORTING
B65D71/00
PERFORMING OPERATIONS; TRANSPORTING
B65B13/18
PERFORMING OPERATIONS; TRANSPORTING
B65B61/14
PERFORMING OPERATIONS; TRANSPORTING
B65B41/00
PERFORMING OPERATIONS; TRANSPORTING
B65B21/00
PERFORMING OPERATIONS; TRANSPORTING
B65D71/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention concerns a device (1) for applying gripping handles (M) on films (P), being supplied on shrinkwrap packers (2) for making bundles of bottles (B), cans and/or similar containers (B). The device (1) comprises: an applying head (10) provided with a roller (11) for applying gripping handles (M); an abutment mechanism (14) for operatively supporting a series of heat-shrinkable packaging films (P), being supplied on a respective shrinkwrap packer (2). The applying roller (11) and the abutment mechanism (14) are mobile with respect to one another between a non-operating condition, in which they are spaced apart, and an operating condition, in which the applying roller (11) is arranged, at the abutment mechanism (14), against at least one of the films (P) being supplied to apply a respective gripping handle (M) on the latter. The abutment mechanism (14) comprises a supporting tape (15) having an advancement surface (16) for advancing the films (P), which, in the operating condition, provides an abutment for the applying roller (11), which applies each handle (M) on a respective packaging film (P), acting against the advancement surface (16) of the supporting tape (15).
Claims
1. Device for applying gripping handles on heat-shrinkable packaging films, being supplied on shrinkwrap packers for making bundles of bottles and/or cans, the applying device comprising: at least one applying head provided with at least one roller for applying a plurality of gripping handles supplied in the form of a continuous tape and subsequently cut into sections; at least one abutment mechanism for operatively supporting a plurality of packaging films in the form of a continuous tape and subsequently cut into sections, optionally heat-shrinkable, being supplied on a respective shrinkwrap packer on which the applying device is mounted, the roller for applying of the applying head and the abutment mechanism being movable with respect to one another between a non-operating condition, in which the roller for applying of the applying head is spaced apart from the abutment mechanism, and an operating condition, wherein the roller for applying of the applying head is arranged, at the abutment mechanism, against at least one of the packaging films being supplied for applying a respective gripping handle on such packaging film, wherein the abutment mechanism comprising at least one supporting tape, higher than the width of the packaging films being supplied, having an advancement surface facing, at least partially, the applying head for advancing the packaging films being supplied on the shrinkwrap packer, the advancement surface of the supporting tape providing, in the operating condition, an abutment for the roller for applying of the applying head, the roller for applying of the applying head applying a gripping handle on each packaging film being supplied, against the advancement surface of the supporting tape; and wherein the supporting tape extends according to a ring-shaped development, substantially triangular, the supporting tape being movably actuated according to the same advancement direction of the packaging films being supplied on the shrinkwrap packer for carrying these packaging films in advancing along the applying head.
2. Device according to claim 1, wherein the supporting tape is provided with: at least one moving roller, operatively engaged to the supporting tape on the opposite side with respect to the advancement surface, the moving roller movably actuating the supporting tape according to the advancement direction of the packaging films being supplied on shrinkwrap packer; a first idle roller operatively arranged upstream of the moving roller in the advancement direction of the packaging films being supplied, the first idle roller engaging the supporting tape on the opposite side with respect to the advancement surface; a second idle roller, operatively arranged downstream of the moving roller in the advancement direction of the packaging films being supplied and engaging the supporting tape on the opposite side with respect to the advancement surface, the moving roller being interposed between the roller for applying of the applying head and the idle rollers, whereby the ring-shaped development of the supporting tape has a abutment rounded vertex arranged at the applying head and two transmission vertices spaced apart from the applying head and defining a base of the supporting tape having a ring-shaped triangular development.
3. Device according to claim 2, further comprising a counter-roller operatively active on the advancement surface of the supporting tape at the first idle roller or at the second idle roller, the counter-roller pressing the packaging films being supplied against the advancement surface of the supporting tape being moved to ensure the adhesion of the counter-roller, of the packaging films and of the supporting tape.
4. Device according to claim 3, wherein said advancement surface of the supporting tape has: a first flat rectilinear section defined between the first idle roller and the moving roller; a second flat rectilinear section defined between the moving roller and the second idle roller, the packaging films being supplied being free to translate, along the advancement direction, with respect to the advancement surface of the supporting tape between the first and second idle rollers, in the operating condition.
5. Device according to claim 2, comprising: a first compensation chamber, provided with a plurality of transmission rollers movable with respect to one another, operatively arranged upstream of the first idle roller, in the advancement direction of the packaging films being supplied on the shrinkwrap packer, for compensating for the velocity and/or stretch variations at which the packaging films are subjected during the application of the gripping handles between the non operating condition and the operating condition; a second compensation chamber, provided with a plurality of transmission rollers movable with respect to one another, operatively arranged downstream of the second idle roller, in the advancement direction of the packaging films being supplied on the shrinkwrap packer, for compensating for the velocity and/or stretch variations at which the packaging films are subjected during the application of the gripping handles, between the non operating and the operating condition.
6. Device according to claim 2, wherein the moving velocity of the supporting tape can vary between a minimum limit, at which ends of corresponding joining adhesive portions of each gripping handle being applied adhere to the respective packaging film, and a maximum limit, at which the packaging film is not superimposed to the gripping handle being applied or corresponding to the central area of the gripping handle being applied, the maximum limit being variable to take up different values greater than the minimum limit.
Description
(1) The description will be made hereafter with reference to the attached drawings, provided for indicating and therefore not limiting purposes, in which:
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(14) With reference to
(15) As can be seen in
(16) As can be seen in
(17) Close to and downstream of the supplying station 3, a joining station 6 is provided, in which the aforementioned device 1 for applying the gripping handles M (
(18) Close to the joining station 6 and downstream thereof, a launching station 7 is operatively arranged, which sends the continuous tape 5 and, consequently, the packaging films P, obtained from it through corresponding cutting operations, equipped with the respective gripping handles M, towards a coupling station 8 preferably arranged on a different level.
(19) At the coupling station 8 each packaging film P, previously cut from the continuous tape 5 in the launching station 7, is wound around a respective set of containers B that come from a respective supplying station 9.
(20) Close to the coupling station 8 and downstream thereof, a heating station (not represented in the attached figures) is provided, at which each packaging film P, previously wound around a respective set of containers B, is heated to deform and shrink onto the containers B themselves forming the respective bundle F.
(21) The bundles F exiting from the heating station are conveyed, through known means that are not represented, to a collection and storage station, also not illustrated.
(22) As can be seen in
(23) Again with reference to
(24) The applying roller 11 of the applying head 10 and the abutment mechanism 14 are mobile relative to one another between a non-operating condition, in which they are spaced apart and the packaging films P being supplied advance on the abutment mechanism 14, and an operating condition (
(25) In detail, the applying roller 11 of the applying head is mobile in toward and away between the non-operating condition and the operating condition to apply a respective gripping handle M on each packaging film P being supplied.
(26) Advantageously, the abutment mechanism 14 comprises at least one supporting tape 15, preferably wider than the width of the packaging films being supplied, having an advancement surface 16 that at least partially faces the applying head 10 for the advancing of the packaging films P being supplied on the shrinkwrap packer 2.
(27) The advancement surface 16 of the supporting tape 15 provides, in the operating condition, an abutment for the applying roller 11 of the applying head 10. The latter, acting directly against the advancement surface 16 of the supporting tape 15, is able to apply a respective gripping handle M on each packaging film P being supplied.
(28) In detail, during the application of each gripping handle M to the respective packaging film P, suitable joining adhesive portions A thereof ensure its engagement.
(29) As can be clearly seen in the diagram represented in
(30) The supporting tape 15 is advantageously moved according to the same advancing direction of the packaging films being supplied to accompany the packaging films along the applying head 10 and, consequently, along the joining station 6.
(31) Going into greater detail, the supporting tape 15 is provided with at least one moving roller 17, operatively engaged to the supporting tape 15 on the opposite side with respect to the advancement surface 16. The moving roller 17 is configured to activate the supporting tape 15 in movement according to the advancement direction of the packaging films P.
(32) The supporting tape 15 is also provided with a first idle roller 18 operatively arranged upstream of the moving roller 17 in the advancement direction of the packaging films P being supplied.
(33) The first idle roller 18 also engages the supporting tape 15 on the opposite side to the advancement surface 16.
(34) The supporting tape 15 is also provided with a second idle roller 19, operatively arranged downstream of the moving roller 17 in the advancement direction of the packaging films P being supplied. Similarly to the other moving roller 17 and idle roller 18, the second idle roller 19 also engages the supporting tape 15 on the opposite side to the advancement surface 16 providing the latter with a suitable support structure. Again with reference to
(35) The abutment rounded vertex 20 defines the apex of the triangular structure determined by the supporting tape 15, whereas the rounded transmission vertices 21, 22 define the base thereof.
(36) Again with reference to
(37) Alternatively, as illustrated with a broken line in
(38) As can be seen in the diagram of
(39) Advantageously, the packaging films P being supplied are free to translate, along the advancement direction thereof, with respect to the advancement surface 16 of the supporting tape 15 downstream of the counter-roller 22.
(40) In particular, the presence of rectilinear sections 16a, 16b, at which there are no forces directed perpendicularly to the packaging films P and to the supporting tape itself so that there are no tangential friction actions directed longitudinally along the advancement direction of the packaging films P and of the supporting tape 15, allows relative sliding between the latter, especially in the operating condition, in other words during the application of the gripping handles M to the packaging films P being supplied.
(41) In particular, the configuration provided and illustrated in
(42) On the other hand, at the vertices 20, 21 and 22 defined by the respective moving roller 17 and idle rollers 18, 19, the friction forces between the supporting tape 15 and the packaging films P being supplied are such as to ensure the adhesion between them up to a maximum limit advancement velocity threshold of the supporting tape 15. In this way, the supporting tape 15 is able to carry, both in acceleration and in deceleration, the packaging films P engaged on it. Once the aforementioned maximum advancement velocity threshold of the supporting tape 15 has been exceeded, the packaging films P carried by it tend to slide slightly also at the curvilinear sections defined by the vertices 20, 21 and 22.
(43) According to an advantageous aspect of the present invention, the moving velocity of the supporting tape is variable to improve the application of the gripping handles M, especially at high advancement velocities of the corresponding continuous tape 5 being supplied on the shrinkwrap packer 2.
(44) In detail, it is possible that the velocity of the supporting tape 15 to be variable between a minimum limit, at which ends E of the joining adhesive portions A of the gripping handle M being applied adhere to the respective packaging film P, and a maximum limit, at which the packaging film P is not superimposed to the gripping handle M as occurs in the initial and final sections of the packaging films P being supplied or at the central area of the gripping handle M being applied comprised between the ends E. Of course, the passing from the minimum limit to the maximum limit and vice-versa requires, respectively, an acceleration and a deceleration of the supporting tape 15 nevertheless ensuring a constant average velocity VM preferably corresponding to the advancement velocity of the packaging films P in the form of continuous tape 5.
(45) Advantageously, the maximum limit is in turn variable so as to be able to take up, according to the variations in length of the packaging films 2 and of the gripping handles M, in the time intervals of the advancement velocities and in the average velocity VM of the packaging films 2, different values greater than the minimum limit.
(46) As can be seen in
(47) The interposition of the first compensation chamber 23 makes it possible to move the continuous tape 5 of the packaging films P at variable velocities at the applying head 10 whilst ensuring that the respective supply reel 4 of the supplying station 3 is unwound at a constant velocity.
(48) The device 1 also comprises a second compensation chamber 24, optionally provided with a plurality of transmission rollers 24a that are mobile relative to one another. The second compensation chamber 24 is operatively arranged downstream of the second idle roller 19, in the advancement direction of the packaging films P being supplied on the shrinkwrap packer 2. Similarly to the first compensation chamber 23, the second compensation chamber 24 is suitable for compensating for the velocity and/or stretch variations at which the packaging films P are subjected to during the application of the gripping handles M between the non-operating condition and the operating condition.
(49) The interposition of the second compensation chamber 24 also allows velocity variations of the continuous tape 5 of the packaging films P at the applying head 10, at the same time ensuring advancement thereof at variable velocity according to what is required by a shrinkwrap packer in correspondence of the launching station 7.
(50) The present invention also concerns a method for applying gripping handles M on packaging films P in the form of continuous tape 5 being supplied on a shrinkwrap packer 2.
(51) The method firstly comprises the provision of the aforementioned applying head 10, then, the provision of the abutment mechanism 14, which must be operatively arranged at the applying head 10 to support, in advancement, the packaging film P being supplied.
(52) The gripping handles M are supplied to the applying head 10, while the packaging films P are guided towards the abutment mechanism 14.
(53) At the applying head 10, the packaging films P advance between the latter and the abutment mechanism 14.
(54) When each packaging film P is at the applying head 10 a respective gripping handle M, provided with corresponding joining adhesive portions A, is applied on the same through a pressure exerted by the applying head 10.
(55) Advantageously, since the abutment mechanism 14 comprises the supporting tape 15 described above provided with the advancement surface 16 having flat rectilinear sections 16a, 16b, the packaging films P are supported along the entire path that the continuous tape 5 follows at the applying head 10.
(56) Advantageously, the advancement surface 16 defines an abutment that interacts with the applying head 10 to ensure the optimal engagement of the joining adhesive portions A of the gripping handles M being applied to the respective packaging films P.
(57) During the entire application method, the supporting tape 15 is moved according to the same advancement direction of the packaging films P being supplied to pull and accompany the latter along the applying head 10.
(58) In particular, as can be seen in
(59) In the case in which the application device 1 is provided with a counter-roller 22 arranged at the first idle roller 18, the packaging films P and the supporting tape 15 follow a first curvilinear section until the counter-roller 22 itself is reached, which, through an appropriate pressure action, ensures the sufficient adhesion of the packaging films P to the supporting tape 15.
(60) In the case in which the application device 1 is provided with a counter-roller 22 arranged at the second idle roller 19, the packaging films P and the supporting tape 15 follow the first curvilinear section together with the latter until the first rectilinear section 16a of the advancement surface 16 is reached.
(61) The packaging films P and the supporting tape 15 thus advance along the first flat rectilinear section 16a of the advancement surface 16 until they pass over the moving roller 17 against which the applying roller 11 of the applying head 10 operates to deposit a respective gripping handle M.
(62) The application of each gripping handle M, in particular of the joining adhesive portions A thereof, on the respective advancing packaging film P tends to slow down the packaging films P downstream of the first idle roller 18.
(63) In such a situation, the packaging films P can be subject to micro-sliding with respect to the supporting tape 15 at the applying head 10, in other words at the area in which the gripping handles M are applied to the respective packaging films P being supplied.
(64) In particular, since each gripping handle M is substantially immobile during its application to the respective packaging film P that proceeds at high velocity on the advancement surface 16 of the supporting tape 15, the gripping handle M firstly undergoes an elastic deformation, to then be pulled to the same advancement velocity as the respective packaging film P to which it is applied. Consequently, at the moment when each gripping handle is applied to a respective packaging film, the latter undergoes an inevitable slowing down due to the braking effect of the gripping handle M to be pulled.
(65) Advantageously, the packaging films P can slide slightly on the advancement surface 16 of the supporting tape 15 downstream of the first idle roller 18, especially at the applying head 10, so as to compensate the stresses generated during the application action carried out by the applying head 20.
(66) Once a gripping handle M has been applied to the respective packaging film P, the latter advances, together with its own gripping handle M, along the second flat rectilinear section 16b of the advancement surface 16 of the supporting tape 15 until a curvilinear final section is reached, localised at the second idle roller 19.
(67) In the case in which the application device is provided with a counter-roller 22 arranged at the first roller 18, the packaging films P provided with the respective gripping handles M follow the final curvilinear section together with the supporting tape 15 to separate from the latter and proceed towards the launching station 7 of the shrinkwrap packer 2, while the supporting tape proceeds in the opposite direction to again intercept the packaging films P being supplied at the first idle roller 18 and the counter-roller 22.
(68) In the case in which the application device 1 is provided with a counter-roller 22 arranged at the second idle roller 19, the packaging films P provided with the respective gripping handles M follow the final curvilinear section and intercept the counter-roller 22 that exerts a constant pressure action against the support roller 15 ensuring the adhesion of the packaging films P to the latter. The packaging films P then separate from the supporting tape 15 to proceed in the direction of the launching station 7, while the supporting tape 15 proceeds in the opposite direction to again support, at the first idle roller 18, the packaging films P coming from the supplying station 3. Advantageously, the moving velocity of the supporting tape 15 is at the same time variable in order to ensure high advancement velocities of the packaging films P and optimal adhesion of the joining adhesive portions A of the gripping handles M thereto.
(69) In detail, the moving velocity of the supporting tape is variable between a minimum limit and a maximum limit. The maximum limit is in turn variable between different values higher than the minimum limit and can vary according to the production requirements of the packaging.
(70) As can be seen in the graphs according to
(71) With reference to the graph represented in
(72) On the other hand, with reference to the graph represented in
(73) Again with reference to
(74) Once the application of the gripping handle M has ended, the supporting tape 15 is accelerated until a second advancement velocity V2 is reached, higher than the first advancement velocity V1.
(75) The second advancement velocity V2 is maintained for a predetermined time interval T, which corresponds to an end section of the packaging film P free from the gripping handle M applied and to an initial section of the subsequent packaging film P, without gripping handle M.
(76) Thereafter and before the adhesion of the gripping handle M to the subsequent packaging film P, the supporting tape 15 is decelerated until the first advancement velocity V1 is reached.
(77) The acceleration, maintenance and deceleration correspond to an end section of the packaging film P free of the gripping handle M applied and to an initial section of the subsequent packaging film P, without gripping handle.
(78) Such a mode of oscillation of the advancement velocity of the supporting tape 15 is particularly suitable for allowing optimal application of conventional gripping handles M, in other words configured to engage structural portions of the packaging films P corresponding to the sides of the corresponding bundles F in formation (
(79) In the case in which it is necessary to reduce the thickness and, consequently, the overall mass of the packaging films P thus weakening them, longer gripping handles M are applied (
(80) In this case, as can be seen in the graph of
(81) Thereafter, the supporting tape 15 is accelerated, during the depositing step of the first joining adhesive portion A, until a second advancement velocity V2 is reached, higher than the first advancement velocity V1. The second advancement velocity V2 is maintained for a second time interval T2 corresponding to the central area of the gripping handle M being applied. The supporting tape 15 is then decelerated from the second advancement velocity V2 to the first advancement velocity V1 close to the end E of the second joining portion A of the gripping handle M being applied at which the cutting operation of the gripping handle M itself is carried out from the corresponding continuous tape 12 being supplied along the applying head 10.
(82) The first advancement velocity V1 is maintained for a third time interval T3 sufficient for the application of the end E of the second joining portion A of the respective gripping handle M.
(83) Thereafter, the supporting tape 15 is again accelerated until a third advancement velocity V3 is reached, higher than the first advancement velocity V1 and preferably less than or equal to the second advancement velocity V2, corresponding to an end section of the respective packaging film P free from the gripping handle M applied, in order to be subsequently decelerated until the first advancement velocity V1 is reached, corresponding to an initial section of the subsequent packaging film P, without gripping handle M. The first and the second compensation chamber 23, 24 react suddenly to any variation in tension and/or velocity present along the continuous tape 5 on which the packaging films P are defined so as to adapt the unwinding of the supply reels 4 of the supplying station 3, at constant velocity, and the subsequent launching station 7 to the variations that the packaging films P undergo in the joining station 6.
(84) The application device 1, the shrinkwrap packer 2 and the relative application method solve the problems encountered in the prior art and achieve important advantages.
(85) In particular, the use of a substantially rectilinear and flat mobile supporting tape that operates as an abutment element for the applying head makes it possible to achieve an optimal adhesion of the joining adhesive portions of the gripping handles to the advancing packaging films.
(86) The elimination of the transversal wrinkles is also obtained by means of the velocity variations of the supporting tape that is slowed down during the application of the joining adhesive portions of the gripping handles and subsequently accelerated to maintain a high average advancing velocity.
(87) The elimination of the transversal wrinkles allows a significant increase in the structural strength of the bundles at the joins between the gripping handles and the packaging films. Consequently, the bundles obtained are no longer subject to undesired detachment of the gripping handles from the packaging films during the handling thereof.
(88) The management of the advancement velocity of the supporting tape as a function of the application of the joining adhesive portions of the gripping handles ensures the structural integrity of the packaging films during the application operation. In particular, the packaging films are no longer subject to excessive structural deformations during the application of the gripping handles so that they no longer undergo permanent deformations, breaks or tears. Consequently, the continuity of the production process is ensured, avoiding undesired interruptions thereof and the amount of waste is drastically reduced.
(89) It should also be considered that, in accordance with the present invention, the overall application speeds of the gripping handles to the packaging films can be substantially increased whilst still ensuring, on the one hand, the optimal application of the gripping handles, and on the other hand, the structural integrity of the packaging films.
(90) The increase in application velocities of the gripping handles allows an overall increase of the production speed of the bundles that corresponds to an overall reduction of the production costs thereof.
(91) Finally, it should be noted that the application device thus conceived allows a significant reduction in the thickness and grammage of the packaging films whilst at the same time ensuring the structural integrity thereof during the application operations of the gripping handles.