Hydraulic system for a knee-ankle assembly controlled by a microprocessor
10335291 ยท 2019-07-02
Assignee
Inventors
Cpc classification
A61F2002/7635
HUMAN NECESSITIES
International classification
Abstract
A prosthesis can include a femoral segment suitable for a femoral connection to a user and a tibial segment connected to the femoral segment based on an articulation which reproduces movements of the knee, the tibial segment being articulated on a foot segment based on an articulation reproducing movements of the ankle, a first hydraulic damper the ends of which are joined respectively with the femoral and tibial segments, and a second hydraulic damper of which the ends are joined respectively with the tibial and foot segments.
Claims
1. A femoral knee-ankle prosthesis comprising: a femoral segment suitable for a femoral connection to a user and a tibial segment connected to the femoral segment based on an articulation which reproduces the movements of the knee, the tibial segment being articulated on one foot based on an articulation reproducing the movements of the ankle, a first hydraulic cylinder of which the ends are joined respectively with the femoral and tibial segments, and a second hydraulic cylinder of which the ends are joined respectively with the tibial segment and the foot, an upper chamber of the first hydraulic cylinder is connected to a lower chamber of the second hydraulic cylinder through a conduit connected laterally to the upper chamber of the first hydraulic cylinder, and an electronic control unit that controls both of the first hydraulic cylinder and the second hydraulic cylinder depending on the phase of the walking cycle and a situation faced by the user including a stance phase and a swing phase in such a manner that a first flexion of the knee allows a first dorsiflexion of the ankle in proportion to the movement of the knee during the stance phase and such that a second flexion of the knee results in a second dorsiflexion of the ankle in proportion to the movement of the knee during the swing phase.
2. The femoral knee-ankle prosthesis according to claim 1 wherein the movements of the cylinders are regulated by at least one proportional valve.
3. The femoral knee-ankle prosthesis according to claim 2 wherein the proportional valve is controlled through the electronic control unit depending on the phase of the walking cycle and the situation faced by the user.
4. The femoral knee-ankle prosthesis according to claim 2 wherein the electronic control unit controls the proportional valve in such a manner as to ensure that flexion and dorsiflexion resistances of at least one of the articulation which reproduces the movements of the knee and the articulation which reproduces the movements of the ankle are varied.
5. The femoral knee-ankle prosthesis according to claim 1 wherein the phase of the walking cycle and the situation faced by the user are determined by the electronic control unit based on data obtained from a plurality of sensors placed on at least one of a knee joint of the femoral knee-ankle prosthesis and an ankle joint of the femoral knee-ankle prosthesis.
6. The femoral knee-ankle prosthesis according to claim 5 wherein each sensor consists of a kinetic, kinematic or inertial sensor.
7. The femoral knee-ankle prosthesis according to claim 1 wherein a ratio between the first flexion of the knee and the first dorsiflexion of the ankle is between 1/4 and 2/5.
8. The femoral knee-ankle prosthesis according to claim 7 wherein the ratio between the first flexion of the knee and the first dorsiflexion of the ankle is approximately 1/3.
9. The femoral knee-ankle prosthesis according to claim 1 wherein the electronic control unit comprises at least one microprocessor.
10. The femoral knee-ankle prosthesis according to claim 1 wherein the electronic control unit includes: an algorithm that determines a moment of at least one of the articulations based on at least one of an angle of a segment adjacent to the respective articulation compared to a reference angle, and an angular speed of the segment adjacent to the respective articulation in a determined reference; and an algorithm that determines controlling instructions for driving means depending on a ratio between a force moment of at least one of the articulations and an angle of a segment adjacent to the respective articulation compared to a reference angle.
11. The femoral knee-ankle prosthesis of claim 1 wherein the upper chamber of the first hydraulic cylinder is hydraulically connected to the lower chamber of the second hydraulic cylinder through the conduit connected laterally to the upper chamber of the first hydraulic cylinder.
12. A femoral knee-ankle prosthesis comprising: a femoral segment suitable for a femoral connection to a user and a tibial segment connected to the femoral segment based on an articulation which reproduces the movements of the knee, the tibial segment being articulated on one foot based on an articulation reproducing the movements of the ankle, a first hydraulic cylinder of which the ends are joined respectively with the femoral and tibial segments, and a second hydraulic cylinder of which the ends are joined respectively with the tibial segment and the foot, an upper chamber of the first hydraulic cylinder is connected to a lower chamber of the second hydraulic cylinder through a conduit connected laterally to the upper chamber of the first hydraulic cylinder, and an electronic control unit that controls both of the first hydraulic cylinder and the second hydraulic cylinder depending on the phase of the walking cycle and a situation faced by the user including a stance phase and a swing phase in such a manner that a first flexion of the knee allows a first dorsiflexion of the ankle in proportion to the movement of the knee during the stance phase and such that a second flexion of the knee of between 30 and 60 results in a second dorsiflexion of the ankle in proportion to the movement of the knee during the swing phase, wherein a ratio of the second dorsiflexion of the ankle to the second flexion of the knee is between 1/4 and 2/5.
13. The femoral knee-ankle prosthesis of claim 12 wherein the ratio of the second dorsiflexion of the ankle to the second flexion of the knee is 1/3.
14. A method of controlling a femoral knee-ankle prosthesis including a femoral segment suitable for a femoral connection to a user and a tibial segment connected to the femoral segment based on an articulation which reproduces the movements of the knee, the tibial segment being articulated on one foot based on an articulation reproducing the movements of the ankle, a first hydraulic cylinder of which the ends are joined respectively with the femoral and tibial segments, and a second hydraulic cylinder of which the ends are joined respectively with the tibial segment and the foot, an upper chamber of the first hydraulic cylinder is connected to a lower chamber of the second hydraulic cylinder through a conduit connected laterally to the upper chamber of the first hydraulic cylinder, and an electronic control unit that controls both of the first hydraulic cylinder and the second hydraulic cylinder depending on the phase of the walking cycle and a situation faced by the user including a stance phase and a swing phase, wherein the method comprises a first flexion of the knee allowing a first dorsiflexion of the ankle in proportion to movement of the knee during the stance phase and a second flexion of the knee resulting in a second dorsiflexion of the ankle in proportion to the movement of the knee during the swing phase.
15. The method of claim 14 wherein the second flexion of the knee is of between 30 and 60 and results in the second dorsiflexion of the ankle in proportion to the movement of the knee during the swing phase, wherein a ratio of the second dorsiflexion of the ankle to the second flexion of the knee is between 1/4 and 2/5.
16. The method of claim 15 wherein the ratio of the second dorsiflexion of the ankle to the second flexion of the knee is 1/3.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE FIGURES
(1) Other advantages and characteristics can be explained better through the following description of several variants of execution, given as non-exhaustive examples, of the femoral knee-ankle prosthesis in compliance with this invention, in reference to the diagrams in the annex on which:
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DETAILED DESCRIPTION
(15) In order to make things clearer, in the following description, the same elements have been referred to by the same references in the various figures. Moreover, the various cross sections are not drawn to scale.
(16) With reference to
(17) With reference to
(18) It is evident that the microprocessor can be substituted by any equivalent control unit commonly known in the trade such as a micro-controller, and still be compliant with the scope of the invention.
(19) The chambers of the first and second dampers (6,7) are connected to a hydraulic collector (14) through a conduit (15) which is also connected to one of the channels of the on-off valve (13). A second channel of the on-off valve (13) is connected to two conduits (16) and (17) which are connected to the first chamber of the first hydraulic damper (6). The first conduit (16) contains a check valve (18) and the second conduit (17) contains a check valve (19) and a solenoid valve (20) which controls the extension of the knee. The second chamber of the first damper (6) is connected to the conduit (15) by two conduits (21) and (22), the first conduit (21) contains a check valve (23) and the second conduit (22) contains a check valve (24) and a solenoid valve (25) which controls the flexion of the knee. The conduit (12) is connected to the two chambers of the second hydraulic damper (7) by two connections (26) and (27), the connection (26) contains a check valve and a solenoid valve (29) which controls the plantiflexion of the ankle Lastly, the hollow shaft (10) of the second damper (7) has a slot or slots (11) which allow communication between the two damper chambers (7), depending on the position of the said slide valve (9) in the hollow shaft (10), and fitted with a solenoid valve (30) which controls the dorsiflexion of the ankle. The conduit (15) is connected to one of the channels of the on-off valve (13) via a conduit (31).
(20) It is evident that the hollow shaft (10) of the second damper (7) can include several slots (11) and still be compliant with the invention. Moreover, the number and diameter of the slots (11) can be easily determined by an expert.
(21) When the on-off valve (13) is in position A, during flexion, the oil arriving in the upper chamber of the first damper (6) has to pass through the conduit (12) via the second conduit (18) from the lower chamber of the second damper (7). In the swing phase, this results in the dorsiflexion of the ankle. In the stance phase, the dorsiflexion movement is allowed, but it is executed depending on the feedback of the pressures exerted on the piston of the second damper (7), and the oil may be conveyed through the regulating mechanisms during plantiflexion and dorsiflexion, i.e., solenoid valve (29) and solenoid valve (30) respectively.
(22) When extending the knee, the oil exiting the upper chamber of the first damper (6) goes through the conduit (12) via check valves (18) and (19) up to the lower chamber of the second damper (7). In the swing phase, this causes an automatic return of the ankle in plantiflexion. In the stance phase, the movement is allowed or restricted depending on the position of the piston of the second damper (7) compared to the slide valve (9).
(23) When the on-off valve (13) is in position B, the oil exiting and arriving in the upper chamber of the first damper (6) passes directly towards the collector (14) via the conduit (15) without passing through the second damper (7). This allows a disconnected functioning of both the dampers (6) and (7).
(24) The solenoid valves (20,25,29,30) can be replaced by any other valve commonly known in the trade in order to regulate the movements of the dampers (6,7) and still be compliant with the scope of the invention.
(25) The said proportional valves (20,25,29,30) are controlled by the microprocessor depending on the phase of the walking cycle and the situation faced by the person. The phase of the walking cycle and/or situation are determined by the microprocessor based on the data received from the sensors, not represented on the figures, placed on the knee and/or ankle joint. Each sensor consists of a kinetic, kinematic or inertial sensor or any other equivalent sensor commonly known in the trade such as a gyroscope or accelerometer for example. The said microprocessor controls the on-off valve (13) of the conduit and (12) the proportional valves (20,25,29,30) for the regulation of the damper in such a manner as to ensure that the flexion/extension resistances of the knee and/or ankle joint are varied. The flexion of the knee allows a dorsiflexion of the ankle in proportion to the movement of the knee during the stance phase and the flexion of the knee results in dorsiflexion of the ankle during the swing phase.
(26) It will be observed that the femoral prosthesis in compliance with the invention also includes a damper (6) of the knee and a second damper (7) of the ankle, of which the bodies are mechanically integrated and hydraulically connected. This coupling, which will be referred to as knee-ankle synergy, consists of a sharing of hydraulic energy between the two dampers (6 and 7) in such a manner that, as per the status of the synergy, the flexion of the knee is capable of causing (pendular phase) or authorizing (stance phase) a flexion of the ankle, or vice versa. This synergy may be active or inactive depending on the walking situations. The prosthesis in compliance with the invention helps improving the aspects of weight and space owing to the sharing of mechanical systems, and allows placing sensors on the knee and the ankle in order to facilitate the recognition of walking situations by combining several sensors, allows sharing the battery, and allows controlling the position of the ankle depending on the knee and vice-versa.
(27) The prosthesis in compliance with the invention allows, in particular, lifting the foot automatically in the swing phase without requiring the motor, exclusively because of the flexion of the knee, automatically folding the ankle when the knees are flexed, for example when sitting down, by associating the knee flexing angle and the ankle dorsiflexion angle.
(28) It will be observed that this synergy exists naturally in the human body through bi-articular muscles such as the gastrocnemius.
(29) For the standing-seated transition, the squat movements, ratio between the flexion of the knee and dorsiflexion of the knee and dorsiflexion of the ankle is between 1/4 and 2/5, and preferably 1/3.
(30) The movements can be combined (in synergy) or dissociated. The synergy may be activated or deactivated by the activation of the on-off valve (12) controlled by a microprocessor-based control unit.
(31) It is evident that the synergy can be constantly activated and still be compliant with the invention.
(32) In reference to
(33) In reference to
(34) Now, we shall explain the functioning of the prosthesis in accordance with the invention with reference to
(35) With reference to
(36) If the on-off valve, called the synergy valve (13), is in position B, the knee does not flex and there is no stanceflex. Contrarily, if the on-off valve, called the synergy valve (13), is open in position A, the oil can pass from the lower chamber of the foot damper (7) to the upper chamber of the knee damper (6) resulting in the flexion of the knee in stance phase (stanceflex). This flexion is controlled by regulating the flexion of the knee (significant resistance), i.e., through a solenoid valve (25).
(37) It must be noted that the adjustment of the solenoid valves (29) and (25) more or less allows choosing the plantiflexion or stanceflex at the beginning of the support depending on the walking preferences of the user. If these valves (29) and (25) are controlled by the microprocessor, the plantiflexion and stanceflex are adjusted depending on the situation (slope, speed, weight bearing, etc.).
(38) With reference to
(39) With reference to
(40) With reference to
(41) With reference to
(42) As per a variant of execution of the prosthesis in compliance with the invention, with reference to
(43) This prosthesis is different from the previous in that it does not include an on-off valve (13) controlled by the microprocessor. This on-off valve (13) and the conduit (31) connecting one of the channels of the on-off valve (13) to the conduit (15) are replaced with one or several conduits (31) connecting the chamber of the first hydraulic damper (6) to the chamber of the second hydraulic damper (7), via the solenoid valve (20) and a conduit (32) connecting the chamber of the second hydraulic damper (7), the said conduits (31, 32) being connected laterally to the chamber of the first hydraulic damper (6) and the conduit (32) opening into the upper chamber of the first hydraulic damper (6) below the conduit(s) (31) which open onto the upper part of the upper chamber of the first hydraulic damper (6), in such a manner that the conduit (32) is obstructed entirely (no passage through the conduits 31 and 32) or partially (passage possible through one of the conduits 31) when the knee is in complete extended position in order to ensure that the knee authorizes a dorsiflexion of the ankle in proportion to the movement of the knee during the stance phase and respectively the flexion of the knee results in the dorsiflexion of the ankle during the swing phase. Thus, the oil in the connecting the ankle damper (7) to the knee damper (6) arrives at the top of the knee damper and perpendicularly to the piston of the knee in such a manner that the pressuring of the lower chamber of the ankle damper (7) does not result in the movement of the knee when it is completely extended.
(44) Now, we shall explain the functioning of the variant of execution of the prosthesis in accordance with the invention with reference to
(45) With reference to
(46) The oil from the lower chamber of the foot arrives perpendicularly to the knee piston. Increasing the pressure thus does not result in the movement of the knee. On the other hand, if the person exerts a flexion torque on the knee, this movement is possible (stanceflex) and is regulated by the regulation of the flexion of the knee, i.e., by the solenoid valve (25) (significant resistance).
(47) With reference to
(48) With reference to
(49) With reference to
(50) With reference to
(51) With reference to
(52) With reference to
(53) With reference to
(54) With reference to
(55) With reference to
(56) When descending a slope, it may be useful to modify the dorsiflexion stopper depending on the angle of the slope in order to allow greater stability in case the person stops on this slope by adapting the position of the slide valve (9). The position of the slide valve (9) only determines the dorsiflexion of the ankle if the knee is extended. Thus, the flexion of the knee in support phase authorizes an automatic dorsiflexion of the ankle, reproducing the adaptation in healthy subjects (i.e., increase in dorsiflexion during the support phase).
(57) When climbing a slope, the dorsiflexion stopper is increased depending on the slope by adapting the position of the slide valve (9). This allows significant dorsiflexion from the beginning of the single foot support. The flexion resistance of the knee, via the solenoid valve (25) is set to maximum and must allow putting load on a bowed knee. It may be observed in the healthy subject that only the hip exerts force at the beginning of the support phase (positive strength). This effort of the hip allows completely extending the knee without any internal positive strength of the knee. In case the person stops, the ankle dorsiflexion stopper will be adapted as per the angle of the slope.
(58) The position of the slide valve (9) is modified by the motor, which is not shown in the figures. The motor does not move the ankle but moves the slide valve (9) that defines the dorsiflexion stopper when the knee is extended. The motor is thus used only during changes in slope (or when the user changes footwear), which is economical in terms of energy.
(59) Now, we shall explain the operating principle of the control unit of the prosthesis in accordance with the invention with reference to
(60) The kinematic and inertial sensors used are preferably a knee angle sensor, an ankle angle sensor and a bi-axial or tri-axial accelerometer combined with a gyroscope in the sagittal plane that allows measuring the angle of the tibia compared to vertical. Based on these three sensors, it is possible to deduce the angle of the femur and the angle of the foot in comparison with the foot in the sagittal plane.
(61) The used effort sensors are preferably, the effort in the axis of the tibia, the sagittal moment of the ankle and the sagittal moment at another point of the prosthesis. These efforts and moments may be determined favorably by one or several simple measures. For example, the moment of the ankle may be determined by measuring the traction/compression effort along the length of the connecting rod (8), which connects the hydraulic unit to the foot (
(62) Using these 6 sensors, it is possible to deduce the anteroposterior component and the center of pressure of the effort exerted by the floor on the prosthesis. In the sagittal plane, all the angles and the torsor of effort exerted by the floor on the prosthesis are thus known. Other sensors may be added to allow redundancy and the measurement of in the other spatial planes.
(63) The variables of the algorithm are as follows:
(64) TABLE-US-00001 Variable Description SLOPE Estimation of the slope on which the user is walking SPEED Estimation of the speed at which the user is walking .sub.GENOU Current value of the knee angle Th.sub..sub. Current value of the flexion resistance of the knee
Threshold of the knee flexion speed above which the person is considered to be falling. This variable depends on the walking speed (SPEED) Accnorm Norm of the three components of the accelerometer placed on the tibia F Effort in the axis of the tibia Th.sub.F Threshold of the effort on the prosthesis beyond which the prosthesis is considered as being under load.
Variation of the center of pressure. The center of pressure may be estimated approximately by the ratio between the ankle moment and the effort on the axis of the tibia.
(65) It is observed that, in this mode of operation, all the sensors are not necessary. The sensors of knee angle measurement, ankle moment and tibia angle as compared to vertical position and effort on the axis of the tibia are sufficient.
(66) With reference to
(67) During the SWING phase, the flexion resistance of the knee is at the value RF_SWING(SPEED). This level of flexion resistance allows the flexion of the knee in swing phase. This value is modified depending on the walking speed of the amputee.
(68) The system returns to STANCE phase if one of the following 4 conditions occur: .sub.genou.sup.<0, i.e., the knee has reached maximum flexion and has returned to extension. The RF value no longer applies in the movement of the knee. RF is thus set to R_F STANCE to prepare for the next support phase T.sub.SWING>T.sub.SWING.sub._.sub.MAX The duration of the SWING phase is too long. .sub.genou.sup.>.sub.genou.sub.
(69) Alternatively, the condition .sub.genou.sup.<0 may be substituted by the condition .sub.tibia.sup.<0 using the gyroscope fitted on the tibia or on a hydraulic unit for example.
(70) If the norm of the components of the accelerometer is lower than 1.1 g, this means that the tibia is not moving. In addition, by controlling the angle of the knee and ankle it is possible to verify that the entire prosthetic limb is immobile. The prosthetic is thus in a PRE STATIC state. If this state continues for a certain time, it goes into the STATIC state. If there is no effort on the prosthesis (F), it goes directly into STANDBY state and the flexion resistance can be lowered to maximum. Inversely, in case there is effort on the prosthesis, it goes into STANDING state, and the flexion resistance is set to maximum, blocking the flexion of the knee.
(71) Once the norm of the accelerometer components is higher than 1.1 g or if the center of pressure (copM.sub.CHEVILLE/F) varies, the prosthetic returns to STANCE state.
(72) Generally, once movement is detected or if there is a modification of the load on the prosthesis, it goes back to STANCE state.
(73) The walking speed can be estimated based on a very large number of variables measured by the system (support phase time, max knee flexion speed, swing phase time, angular speed of the tibia, etc.).
(74)
(75) While climbing a slope, the threshold is thus Th.sub.M.sub.
(76) Inversely, while climbing down a slope, the threshold is Th.sub.M.sub.
(77) To obtain the angle of the tibia compared to vertical position, an accelerometer and/or a gyroscope may be used on the tibia or the hydraulic unit.
(78) Finally, it is evident that the abovementioned examples are particular illustrations and are in no case restrictive as regards the domains of application of the invention.
(79) The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.