Control unit for a restraint system in a vehicle
10336274 ยท 2019-07-02
Assignee
Inventors
- Hartmut Schumacher (Freiberg, DE)
- Leonardo Kovacic (Vaihingen Enz, DE)
- Rainer Gschwind-Schilling (Rutesheim, DE)
- Ruediger Karner (Kornwestheim, DE)
Cpc classification
B60R2021/01184
PERFORMING OPERATIONS; TRANSPORTING
B60R21/0173
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A control unit for a restraint system in a vehicle, including an evaluation and control unit and at least one external ignition circuit interface to which a squib for activating the restraint system is connected via a go-line and a return line, the evaluation and control unit cyclically ascertaining, by measuring, an instantaneous ohmic loop resistance of the corresponding ignition circuit and comparing this with at least one stored threshold value. The evaluation and control unit determines an instantaneous temperature in the vehicle interior, close to the time for the measured value detection for ascertaining the ignition circuit loop resistance, the evaluation and control unit carrying out a temperature compensation of the ascertained ignition circuit loop resistance for the go-line and return line of the connected ignition circuit based on the instantaneous temperature in the vehicle interior, the go-line and return line being situated outside the control unit.
Claims
1. A device comprising: a control unit; and an interface connectable, via a go-line and a return line that are external to the device, to a squib of an external ignition circuit for activating a restraint system of a vehicle; wherein the control unit is configured to: cyclically perform the following: perform a measurement to ascertain an instantaneous ohmic loop resistance of the ignition circuit; determine an instantaneous temperature in an interior of the vehicle close to the time of the measurement; based on the determined instantaneous temperature of the interior of the vehicle, carry out a temperature compensation of the ascertained instantaneous ohmic loop resistance for the go-line and the return line of the ignition circuit based on which a modified value of the instantaneous ohmic loop resistance is obtained; and compare the modified value of the instantaneous ohmic loop resistance to at least one stored threshold value; and control the squib based on a result of the comparisons.
2. The device as recited in claim 1, wherein the control unit is configured to perform the determination of the instantaneous temperature in the interior of the vehicle is by reading in the instantaneous temperature in the interior of the vehicle from a temperature sensor via a communication interface.
3. The device as recited in claim 1, further comprising: a first conductor connecting the control unit to the interface and via which the control unit is connectable to the go-line; and a second conductor connecting the control unit to the interface and via which the control unit is connectable to the return line, wherein: the control unit is configured to: determine an instantaneous internal temperature in the device; and based on the determined instantaneous internal temperature in the device, carry out a temperature compensation of the ascertained instantaneous ohmic loop resistance for the first and second conductors; the modified value is further based on the temperature compensation carried out for the first and second conductors.
4. The device as recited in claim 1, wherein the control unit is configured to detect an instantaneous supply voltage via an analog-digital converter.
5. The device as recited in claim 4, wherein, on the basis of the instantaneous supply voltage, the control unit is configured to determine power losses of components situated within a housing of the device.
6. The device as recited in claim 3, wherein the control unit is configured to: detect an instantaneous supply voltage via an analog-digital converter; based on the detected instantaneous supply voltage, ascertain power losses of components situated within a housing of the device; and calculate the instantaneous internal temperature in the device on the basis of the instantaneous temperature in the vehicle interior, the ascertained power losses, and a thermal resistance of the housing of the device.
7. The device as recited in claim 6, further comprising a temperature sensor that is situated within the control unit and is configured to detect a temperature of an internal contact within the control unit, wherein the control unit is configured to calculate the instantaneous internal temperature in the device based on the detected temperature of the internal contact.
8. The device as recited in claim 7, wherein the control unit is configured to calculate the instantaneous internal temperature in the device based additionally on power loss of the control unit and a thermal resistance between the internal contact within the control unit and an interior of the device.
9. The device as recited in claim 8, wherein the determination of the instantaneous temperature in the interior of the vehicle is by a calculation by the control unit that is based on the instantaneous internal temperature in the device, and the ascertained power losses of components situated within the housing of the device, and a thermal resistance of the housing of the device.
10. The device as recited in claim 1, further comprising a read-only memory storing at least one of parameters, parameter curves, and parameter tables on the basis of which the control unit is configured to carry out the temperature compensation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(3) As is apparent from
(4) As is further apparent from
(5) As is further apparent from
(6) Ohmic loop resistance R.sub.ZK(i).sub._.sub.mess, which is to be monitored, of an ignition circuit ZK.sub.1, ZK.sub.n, ZK.sub.F is composed of multiple subcomponents. Ohmic loop resistance R.sub.ZK(i).sub._.sub.mess mess generally includes bond resistances of the connecting wires of evaluation and control unit 20A, 20B, which is preferably designed as an ASIC (application-specific integrated circuit), contact resistances of the bond connections, soldered joint connections, airbag plug connections, adapter plugs, squib plugs, etc., line resistances of conductors T.sub.p1, T.sub.p2, T.sub.pF, T.sub.m1, T.sub.m2, T.sub.mF which connect evaluation and control unit 20A, 20B to ignition circuit positive terminals (+) and ignition circuit negative terminals () of the external interfaces of control unit 10a, 10B, and ignition circuit go-lines L.sub.p1, L.sub.pn, L.sub.pF and ignition circuit return lines L.sub.m1, L.sub.mn, L.sub.mF which connect ignition circuit positive terminals (+) and ignition circuit negative terminals () of the external interfaces to corresponding squibs ZP.sub.1, ZP.sub.n, ZP.sub.F, the ohmic resistance of clock spring 7 which is situated in the driver steering wheel, and an ohmic resistance of particular squib ZP.sub.1, ZP.sub.n, ZP.sub.F. The clock spring resistance is present only in ignition circuit ZK.sub.F of the driver airbag.
(7) The limiting value may be predefined individually for each ignition circuit ZK.sub.1, ZK.sub.n, ZK.sub.F or may be subdivided into three to four groups. In this way, for example, limiting values may be predefined individually for the driver airbag ignition circuit, ignition circuits for other front occupants, ignition circuits for occupants of the rear compartment, special ignition circuits (e.g., battery disconnect), etc. In the represented exemplary embodiments, upper limiting value G.sub.O for ignition circuits ZK.sub.1, ZK.sub.n is, for example 6, and lower limiting value G.sub.U is, for example, 1. Upper limiting value GF.sub.O and lower limiting value GF.sub.U for driver airbag ignition circuit ZK.sub.F differ from limiting values G.sub.O, G.sub.U of the other ignition circuits ZK.sub.1, ZK.sub.n due to clock spring 7. In the represented exemplary embodiments, for example, upper limiting value GF.sub.O for driver airbag ignition circuit ZK.sub.F is, for example, 6.5, and lower limiting value GF.sub.U is, for example, 1.5.
(8) Ohmic resistance R.sub.ZKe, which is to be monitored, of individual ignition circuits ZK.sub.1, ZK.sub.n outside the control unit is formulated according to equation (1) as follows:
R.sub.ZKe=R.sub.Lp+R.sub.Lm+R.sub.K+R.sub.ZP(1)
(9) Equation (2) applies for ohmic resistance R.sub.ZKFe of ignition circuit ZK.sub.F of the driver airbag:
R.sub.ZKFe+R.sub.Lp+R.sub.Lm+R.sub.WF+R.sub.K+R.sub.ZP(2) R.sub.ZKe: external ignition circuit resistance (outside the control unit) R.sub.ZKFe: external driver ignition circuit resistance (outside the control unit) R.sub.Lp: copper resistance of all go-lines of the ignition circuit R.sub.Lm: copper resistance of all return lines of the ignition circuit R.sub.K: sum of all contact resistances R.sub.ZP: squib resistance R.sub.WF: copper resistance of the clock spring (go-and-return line)
(10) The physical characteristics of the copper resistance as a function of the temperature are predefined for the common copper alloy E-CU57 (DIN 1787) according to equation (3):
R.sub.Cu()=R.sub.Cu(20 C.)+(R.sub.Cu(20 C.)(20 C.))(3) R.sub.Cu(): copper resistance as a function of the temperature R.sub.Cu(20 C.): copper resistance at 20 C. : temperature of the copper in Celsius : temperature coefficient of the copper resistance=+0.0039/ C.
(11) According to equation (3), when the ambient temperature increases from 20 C. to 85 C., the copper resistance increases by (85 C.20 C.)0.0039/ C.=25.35%. When the temperature drops from 20 C. to 40 C., the copper resistance decreases by (40 C.20 C.)0.0039/ C.=23.40%.
(12) For an ignition circuit including a go-and-return line having an overall length l and cross section A made from copper, the line resistance, according to equation (4), is:
R.sub.L()=p(20 C.)(l/A)(1+(20 C.))(4) R.sub.L(): line resistance as a function of the temperature p(20 C.): specific resistance=17.54 mmm.sup.2/m l: length of the go-and-return line : temperature coefficient of the copper resistance=+0.0039/ C. : temperature of the copper in Celsius
(13) For a general length of the ignition circuit line of 20 m solid copper wire (10 m go-line L.sub.p1, L.sub.pn, L.sub.pF and 10 m return line L.sub.m1, L.sub.mn, L.sub.mF), a typical ohmic resistance RL of 702 m at 20 C. and a temperature tolerance of +177 m/165 m in the vehicle temperature range of 40 C. to 85 C. result when the present standard cross section of 0.5 mm.sup.2 is implemented.
(14) For the general length of the ignition circuit line of 20 m solid copper wire (10 m go-line L.sub.p1, L.sub.pn, L.sub.pF and 10 m return line L.sub.m1, L.sub.mn, L.sub.mF), a typical ohmic resistance RL of 1002 m at 20 C. and a temperature tolerance of +254 m/234 m in the vehicle temperature range of 40 C. to 85 C. result when a future standard cross section of 0.35 mm.sup.2 is implemented.
(15) Since, generally, the ignition circuit lines are flexible and stranded copper wires are utilized, the stranded wire space factor must also be taken into account. It is approximately 90%.
(16) For the general length of the ignition circuit line of 20 m stranded copper wire (10 m go-line L.sub.p1, L.sub.pn, L.sub.pF and 10 m return line L.sub.m1, L.sub.mn, L.sub.mF), a typical ohmic resistance RL of 780 m at 20 C. and a temperature tolerance of +197 m/183 m in the vehicle temperature range of 40 C. to 85 C. result when the present standard cross section of 0.5 mm.sup.2 is implemented.
(17) For the general length of the ignition circuit line of 20 m stranded copper wire (10 m go-line L.sub.p1, L.sub.pn, L.sub.pF and 10 m return line L.sub.m1, L.sub.mn, L.sub.mF), a typical ohmic resistance R.sub.L of 1114 m at 20 C. and a temperature tolerance of +282 m/261 m in the vehicle temperature range of 40 C. to 85 C. result when the future standard cross section of 0.35 mm.sup.2 is implemented.
(18) For the driver airbag ignition circuit ZK.sub.F including copper clock spring 7 having an ohmic resistance R.sub.WF of 0.6 at 20 C., an additional temperature tolerance of +152 m/140 m in the vehicle temperature range of 40 C. to 85 C. results.
(19) Since the lengths of the ignition circuit lines (go-line L.sub.p1, L.sub.pn, L.sub.pF and return line L.sub.m1, L.sub.mn, L.sub.mF) are known, the resistance fluctuations induced by a temperature change may be compensated for. Measured value R.sub.ZK(i).sub._.sub.mess is converted to compensated resistance value R.sub.ZK(i).sub._.sub.KA using equation (A1).
R.sub.ZK(i).sub._.sub.KA1=R.sub.ZK(i).sub._.sub.mess(R.sub.L(i)(20 C.)(.sub.L.sub._.sub.mess20 C.))(A1) R.sub.ZK(i).sub._.sub.mess: measured value R.sub.ZK(i).sub._.sub.KA1: compensated resistance value R.sub.L(i)(20 C.): copper resistance of the ignition circuit line at 20 C. .sub.L.sub._.sub.mess: temperature of the copper line in Celsius : temperature coefficient of the copper resistance=+0.0039/ C.
(20) If the ignition circuit line (go-and-return line) for ignition circuit (i) to be measured has an overall length l of 10 m and a cross section A of 0.35 mm.sup.2, a line resistance R.sub.L(i)(20 C.) of 557 m results. The airbag system controller may calculate correction term ((.sub.L.sub._.sub.mess20 C.)) on the basis of temperature .sub.l in the vehicle interior, which was detected for the particular measurement and which approximately corresponds to line temperature .sub.L.sub._.sub.mess. In the example, if .sub.L.sub._.sub.mess=50 C., it therefore follows that 558 m30 C.0.0039/ C.=65 m.
(21) As is further apparent from
(22) In the first exemplary embodiment of control unit 10A according to the present invention, evaluation and control unit 20A sends a temporally limited measuring current between 20 mA and 100 mA through particular ignition circuit ZK.sub.1, ZK.sub.n to be monitored and evaluates a differential voltage after signal processing, i.e., generally amplification, filtering, and offset compensation. Resultant measured value R.sub.ZK(i).sub._.sub.mess is proportional to the total loop resistance of ignition circuit ZK.sub.1, ZK.sub.n, ZK.sub.F. Due to the reading-in of vehicle internal temperature .sub.l, which essentially corresponds to line temperature .sub.L.sub._.sub.mess, via communication interface 14 close to the time for measured value detection R.sub.ZK(i).sub._.sub.mess, i.e., shortly before or shortly after the measured value detection, the temperature compensation of the ignition circuit lines according to equation (A1) is made possible. Nominal values R.sub.L(i)(20 C.) of the lines are stored, for example, in read-only data memory 17 of control unit 10A. Read-only memory 17 may be designed, for example, as an EEPROM, FLASH, etc.
(23) The methodology may also be expanded to driver airbag ignition circuit ZK.sub.F. This additionally includes clock spring 7. The temperature compensation is then carried out according to equation (A2):
R.sub.ZK(i).sub._.sub.KA2=R.sub.ZK(i).sub._.sub.mess((R.sub.L(i)(20 C.)+R.sub.WF(20 C.))(.sub.L.sub._.sub.mess20 C.)(A2) R.sub.ZK(i).sub._.sub.mess: measured value R.sub.ZK(i).sub._.sub.KA2: compensated resistance value R.sub.L(i)(20 C.): copper resistance of the ignition circuit line at 20 C. R.sub.WF(20 C.): copper resistance of the clock spring at 20 C. .sub.L.sub._.sub.mess: temperature of the copper line is Celsius : temperature coefficient of the copper resistance=+0.0039/ C.
(24) For driver airbag ignition circuit ZK.sub.F, the summation resistance of the ignition circuit line (go-line ZK.sub.pF and return line ZK.sub.mF) and clock spring 7 at 20 C. are stored in read-only memory 17.
(25) A further important variable is the ohmic resistance of conductors T.sub.p1, T.sub.pn, T.sub.pF, T.sub.m1, T.sub.mn, T.sub.mF (copper tracks), which are situated on a circuit board of control unit 10A, in the ignition circuit positive connection and the ignition circuit negative connection. The temperature dependence of these resistances may also be compensated for and therefore likewise increases the measuring accuracy or permits narrower conductor connections, while the accuracy remains the same. Control unit internal temperature i(UB) is ascertained for this purpose. Internal temperature i(UB) of the control unit may be inferred from power loss P.sub.v.sub._.sub.SG(UB) of all components and thermal resistance R.sub.thSG.sub._.sub.i.sub._.sub.e of a housing of control unit 10A. In particular, the knowledge of supply voltage U.sub.B is important for this purpose, since power loss P.sub.v.sub._.sub.SG(UB) in control unit 10A is a function of this voltage U.sub.B. This function may be stored as a table in read-only memory 17 of control unit 10A or as a data set or, if housing thermal resistance R.sub.thSG.sub._.sub.i.sub._.sub.e is known, the function of temperature difference d.sub.i.sub._.sub.e(SG) of the control unit interior relative to external space as a function of control unit supply voltage U.sub.B may be directly stored.
(26) As mentioned above, evaluation and control unit 20A measures supply voltage U.sub.B via analog-digital converter 22 close to the time for detecting measured value R.sub.ZK(i).sub._.sub.mess, i.e., shortly before or shortly after the measured value detection and, with the aid of a table for particular control unit 10A stored in read-only memory 17, determines prevailing temperature difference d.sub.i.sub._.sub.e(UB) relative to the control unit surroundings. Together with vehicle internal temperature .sub.l, which is already known, the compensation of the temperature effects of the copper on ignition circuit conductors T.sub.p1, T.sub.pn, T.sub.pF, T.sub.m1, T.sub.mn, T.sub.mF in control unit 10A and on external ignition circuit lines L.sub.p1, L.sub.pn, L.sub.pF, L.sub.m1, L.sub.mn, L.sub.mF to squib ZP.sub.1, ZP.sub.n, ZP.sub.F without copper clock spring 7 then takes place according to equation (B1) and, with copper clock spring 7, according to equation (B2).
R.sub.ZK(i).sub._.sub.KB1=R.sub.ZK(i).sub._.sub.mess(R.sub.L(i)(20 C.)(.sub.L.sub._.sub.mess20 C.))(R.sub.T(i)(20 C.)(d.sub.i.sub._.sub.e(UB)+.sub.L.sub._.sub.mess20 C.))(B1)
R.sub.ZK(i).sub._.sub.KB2=R.sub.ZK(i).sub._.sub.mess((R.sub.L(i)(20 C.)+R.sub.WF(20 C.))(.sub.L.sub._.sub.mess20 C.))(R.sub.T(i)(20 C.)(d.sub.i.sub._.sub.e(UB)+.sub.L.sub._.sub.mess20 C.))(B2) R.sub.ZK(i).sub._.sub.mess: measured value R.sub.ZK(i).sub._.sub.KB1: compensated resistance value R.sub.ZK(i).sub._.sub.KB2: compensated resistance value R.sub.L(i)(20 C.): copper resistance of the ignition circuit line at 20 C. R.sub.WF(20 C.): copper resistance of the clock spring at 20 C. .sub.L.sub._.sub.mess: temperature of the copper line in Celsius : temperature coefficient of the copper resistance=+0.0039/ C. R.sub.T(i)(20 C.) copper resistance of the ignition circuit conductors at 20 C. d.sub.i.sub._.sub.e(UB) temperature difference relative to the control unit surroundings
(27) As is further apparent from
.sub.i(UB)=.sub.i.sub._.sub.mess+(P.sub.v.sub._.sub.ASIC(UB)R.sub.thJ.sub._.sub.A)(C1)
e.g., R.sub.thJ.sub._.sub.A=16K/W (for a 128-pin TQFPepad package)
(28) Since the power loss of evaluation and control unit 20B is generally a function of supply voltage U.sub.B, term (P.sub.v.sub._.sub.ASIC(UB)R.sub.thJ.sub._.sub.A) may be stored as a table in read-only memory 17 of control unit 10B in an application-specific way. If control unit internal temperature .sub.i(UB) has been ascertained, prevailing ambient temperature .sub.e may be determined via equation (C2) if power loss P.sub.v.sub._.sub.SG(UB) of all components in the interior of control unit 10B is known. This approximately corresponds to vehicle internal temperature .sub.l or may be converted thereto. Vehicle internal temperature .sub.l therefore corresponds to line temperature .sub.L. Thermal resistance R.sub.thSG.sub._.sub.i.sub._.sub.e of the control unit internal air temperature relative to the external air temperature for the selected housing of control unit 10B is required for this purpose. Power loss P.sub.v.sub._.sub.SG(UB) of the control unit is likewise a function of supply voltage U.sub.B of the control unit. Therefore, term (P.sub.v.sub._.sub.SG(UB)R.sub.thSG.sub._.sub.i.sub._.sub.e) may likewise be stored as a data set in read-only memory 17 of control unit 10B.
.sub.e.sup..sub.i.sup..sub.L.sup..sub.i(UB)+(P.sub.v.sub._.sub.SG(UB))R.sub.thSG.sub._.sub.i.sub._.sub.e)(C2)
(29) For the particular measured value detection R.sub.ZK(i).sub._.sub.mess of an ignition circuit resistance, control unit internal temperature .sub.i(UB) is determined according to equation (C1) with the aid of data sets for term (P.sub.v.sub._.sub.ASIC(UB)R.sub.thJ.sub._.sub.A) stored in read-only memory 17 and, additionally, the ambient temperature of control unit 10B is determined via equation (C2) with the aid of the data sets for term (P.sub.v.sub._.sub.SG(UB)R.sub.thSG.sub._.sub.i.sub._.sub.e) stored in read-only memory 17. Therefore, the influence of the temperature on all copper connections in ignition circuits ZK.sub.1, ZK.sub.n without clock spring 7 may be compensated for according to equation (D1) and in vehicle airbag ignition circuit ZK.sub.F with clock spring 7 according to equation (D2).
R.sub.ZK(i).sub._.sub.KD=R.sub.ZK(i).sub._.sub.mess(R.sub.L(i)(20 C.)(.sub.L20 C.))(R.sub.T(i)(20 C.)(.sub.i(UB)(D1)
R.sub.ZK(i).sub._.sub.KD=R.sub.ZK(i).sub._.sub.mess((R.sub.L(i)(20 C.)+R.sub.WF(20 C.))(.sub.L20 C.))(R.sub.T(i)(20 C.)(.sub.i(UB))(D2)
(30) The copper resistances may also be completely removed from loop resistance R.sub.ZK(i).sub._.sub.mess for any temperature. As a result, the measured value is concentrated only on the important contact resistances and the squib resistance. Other upper and lower limiting values are required therefor by the automobile manufacturers, however. A new upper limiting value GN.sub.O may be predefined, for example, with 4 and a new lower limiting value GN.sub.U may be predefined, for example, with 1.2. These would be uniform for every ignition circuit, however.
(31) By using vehicle internal temperature sensor 5 and applying equation (D2), the following equation (E1) applies:
R.sub.ZK(i).sub._.sub.KE1=R.sub.ZK(i).sub._.sub.messR.sub.L(i)(20 C.)((R.sub.L(i)(20 C.)+R.sub.WF(20 C.))(.sub.L.sub._.sub.mess20 C.))R.sub.T(i)(20 C.)((R.sub.T(i)(20 C.)(.sub.i(UB))(E1)
(32) By using internal temperature sensor 24 and applying equation (D2), the following equation (E2) applies:
R.sub.ZK(i).sub._.sub.KE2=R.sub.ZK(i).sub._.sub.messR.sub.L(i)(20 C.)((R.sub.L(i)(20 C.)+R.sub.WF(20))(.sub.L20 C.))R.sub.T(i)(20 C.)((R.sub.T(i)(20 C.)(.sub.i(UB))(E2)
(33) In this case, copper resistance R.sub.WF(20 C.) is set to the value 0 for ignition circuits ZK.sub.1, Z.sub.n without clock spring 7.
(34) In the exemplary embodiments described, copper was used as the material for the supply lines and the conductors. The embodiments also apply in a similar way for other suitable materials, such as, for example, aluminum or silver, using adapted, material-specific parameters.
(35) Specific embodiments of the present invention provide control units for a restraint system in a vehicle, which, due to the determination or utilization of the interior temperature of the vehicle and, optionally, the internal temperature of the control unit, compensate for the massive influence of the temperature on the important copper resistance of the supply lines to the squibs. Due to the specific embodiments of the control units according to the present invention, it is possible to utilize smaller copper core cross sections in the ignition circuit without sacrificing monitoring accuracy and expansion of the limiting values.