DEVICE AND METHOD FOR SETTING VACUUM TIME IN PACKAGING APPARATUSES AND PROCESSES
20220402639 · 2022-12-22
Inventors
Cpc classification
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B57/00
PERFORMING OPERATIONS; TRANSPORTING
B65B31/04
PERFORMING OPERATIONS; TRANSPORTING
B65B31/028
PERFORMING OPERATIONS; TRANSPORTING
B65B2051/105
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B57/00
PERFORMING OPERATIONS; TRANSPORTING
B65B31/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and a device for setting vacuum time in a packaging apparatus and in a packaging process are described. The method and device provide for determining, from pressure signals or from humidity signals detected in the vacuum chamber (4; 24; 54), a reference time instant (T.sub.1). The method and device also provide for commanding a vacuum device (6; 26; 56) either to stop extracting gas from the vacuum chamber (4; 24; 54) or to execute one or more prescribed steps preluding to end of the vacuum cycle at expiration of a delay time (DT) interval following said reference time instant (T.sub.1).
Claims
1. A device for setting vacuum time in a packaging apparatus, the packaging apparatus comprising: a vacuum chamber; a vacuum device configured to extract gas from the vacuum chamber; and a sensor, wherein the sensor includes at least one of: a pressure sensor configured to detect a pressure present in the vacuum chamber or in a conduit connected to the vacuum chamber, or a humidity sensor configured to detect a humidity parameter of gas present in the vacuum chamber or in a conduit connected to the vacuum chamber; the device comprising a control unit communicatively coupled to the vacuum device and to the sensor; wherein the control unit is configured to: cause the vacuum device to extract gas from the vacuum chamber; receive a sensor signal, wherein the sensor signal is at least one of a pressure signal from the pressure sensor or a humidity signal from the humidity sensor; determining a reference time instant in the vacuum cycle, wherein determining the reference time instant comprises at least one of: determining, from the pressure signal, the reference time instant based on an instant when the pressure drops below a set pressure value, determining, from the pressure signal, the reference time instant based on an instant when a pressure variation parameter drops below a respective set value, determining, from the humidity signal, the reference time instant based on an instant when the humidity parameter reaches a set humidity parameter value; calculating a duration of a delay time at least based on when, in the vacuum cycle, the reference time instant takes place; controlling the vacuum device to maintain gas extraction from the vacuum chamber at least for the delay time interval following the reference time instant.
2. The device of claim 1, wherein: the duration of the delay time interval is not a constant pre-set value and the control unit is configured to calculate, during each vacuum cycle, the duration of the delay time; the duration of the delay time is calculated based on when, in the vacuum cycle, the reference time instant takes place; and the control unit is configured to cause, at an expiration of the calculated delay time interval following the reference time instant, execution of at least one further step which brings to end of the vacuum cycle; the at least one further step includes at least one step from the group consisting of: immediately commanding the vacuum device to stop gas extraction from the vacuum chamber and commanding execution of at least one prescribed event before commanding stop of gas extraction from the vacuum chamber.
3. The device of claim 1, wherein: the duration of the delay time interval is calculated as a function of a duration of a start time interval lasting from a start time instant until the reference time instant; the start time instant is defined according to either: the start time instant is the instant when the control unit commands extraction of gas from the vacuum chamber to begin, or the start time instant is delayed from the instant when the control unit commands extraction of gas from the vacuum chamber to begin, the start time instant being determined from the pressure signal as an instant when pressure reaches a reference pressure value which is below a value of atmospheric pressure present outside the vacuum chamber and above the set pressure value.
4.-5. (canceled)
6. The device of claim 3, wherein a duration of the delay time interval comprises calculating the product of the duration of the start time interval times a given factor.
7. The device of claim 3, wherein: determining the reference time instant in the vacuum cycle comprises determining a single reference time instant; the determining of the single reference time instant includes at least one selected from the group consisting of: determining the reference time instant from the pressure signal, the reference time instant being an instant when the pressure drops below a set pressure value between 30 and 300 mbar, determining the reference time instant from the pressure signal, the reference time instant being an instant when pressure drops below a set pressure value between 5 and 40 mbar, determining the reference time instant from the pressure signal, the reference time instant being an instant when a pressure derivative over time, in absolute value, drops below a set pressure derivative value or changes by more than a given percentage relative to an initial value, determining the reference time instant from the pressure signal, the reference time instant being an instant when a pressure derivative over time divided by pressure, in absolute value, drops below a respective set pressure value or changes by more than a given percentage relative to an initial value, and determining the reference time instant from the humidity signal, the reference time instant being an instant when the humidity parameter reaches a set humidity parameter value, where the humidity parameter is relative humidity and the set humidity parameter value is between 70 and 100% of relative humidity; and the duration of the delay time interval is calculated as a product of the duration of the start time interval and a given factor, according to the formula:
DT=K.Math.(ΔT) (1) where DT is the delay time interval, K is the given factor, and ΔT is the duration of the start time interval.
8.-9. (canceled)
10. The device of claim 3, wherein: determining the reference time instant in the vacuum cycle comprises determining a first reference time instant and a second reference time instant as follows: determining the first reference time instant from the pressure signal, where the first reference time instant is an instant when the pressure drops below a first set pressure value that is between 30 and 300 mbar, determining the second reference time instant by at least one of the group consisting of: determining, from the pressure signal, the second reference time instant as an instant when the pressure drops below a second set pressure value that is between 5 and 40 mbar, determining, from the pressure signal, the second reference time instant as an instant when the absolute value of a pressure derivative over time drops below a set pressure derivative value or changes by more than a given percentage relative to an initial value, determining, from the pressure the signal, the second reference time instant as an instant when a pressure derivative over time divided by pressure, in absolute value, drops below a respective set pressure value or changes by more than a given percentage relative to an initial value, and determining, from the humidity signal, the second reference time instant as an instant when the humidity parameter reaches a set humidity parameter value; and the cycle comprises at least one of: calculating a first duration of the start time interval extending from the start time instant until the first reference time instant, and calculating a second duration of the start time interval extending from the start time instant until the second reference time instant, or calculating a first duration of the start time interval extending from the start time instant until the first reference time instant, and calculating a second duration of the start time interval extending from the first reference time instant until the second reference time instant; and the cycle further comprises: calculating a duration of the delay time interval as a function of the first duration of the start time interval and the second duration of the start time interval.
11. The device of claim 10, wherein: calculating the duration of the delay time interval as a function of the first duration of the start time interval and of the second duration of the start time interval comprises making the sum of the product of the first duration of the start time interval times a first given factor plus the second duration of the start time interval times a second given factor, according to the formula:
DT=.sub.1.Math.(ΔT.sub.1)+K.sub.2.Math.(ΔT.sub.2) (2) where DT is the duration of the delay time interval, K.sub.1 is the first given factor, ΔT.sub.1 is the first duration of the start time interval, K.sub.2 is the second given factor, and ΔT.sub.2 is the second duration of the start time interval.
12. (canceled)
13. The device of claim 3, wherein the control unit is configured to command the vacuum device to continuously maintain gas extraction from the vacuum chamber for a cycle evacuation time lasting until expiration of the delay time interval, wherein a duration of the cycle evacuation time is one of: a sum of the duration of the start time interval plus the duration of the delay time interval; a sum of a time interval from a start of gas evacuation until the start time instant plus the duration of the start time interval plus the duration of the delay time interval; a sum of the duration of the start time interval plus the duration of the delay time interval, plus a duration of a further delay time, or a sum of the time interval from a start of gas evacuation until the start time instant plus the duration of the start time interval plus the duration of the delay time interval, plus a duration of a further delay time.
14.-15. (canceled)
16. A method of setting vacuum time in a packaging apparatus, wherein: the packaging apparatus comprises: at least one vacuum chamber configured to receive one of: a semi-sealed package to be vacuumized, the semi-sealed package containing a respective product, a support having a superior surface supporting or containing a product and a closure film above the support, or a continuous body having cavities for a product and a top film; a vacuum device configured to extract gas from the vacuum chamber; and a sensor comprising at least one of: a pressure sensor configured to detect pressure present in the vacuum chamber or in a conduit connected to the vacuum chamber, or a humidity sensor configured to detect a humidity parameter of gas present in the vacuum chamber or in a conduit connected to the vacuum chamber; and the method comprises execution of a vacuum cycle, wherein the vacuum cycle comprises: commanding the vacuum device to extract gas from the vacuum chamber, receiving a sensor signal, the sensor signal comprising at least one of a pressure signal from the pressure sensor, or a humidity signal from the humidity sensor, performing at least one of the following steps for determining a reference time instant in the vacuum cycle: determining, from the pressure signal, the reference time instant as an instant when the pressure drops below a set pressure value, determining, from the pressure signal, the reference time instant as an instant when a pressure variation parameter drops below a respective set value, determining, from the humidity signal, the reference time instant as an instant when the humidity parameter reaches a set humidity parameter value; calculating a duration of a delay time at least based on when, in the vacuum cycle, the reference time instant takes place; and controlling the vacuum device to maintain gas extraction from the vacuum chamber at least for the duration of the delay time following the reference time instant.
17. The method of claim 16, wherein: the duration of the delay time interval is not a constant pre-set value; the duration of the delay time is calculated based on when, in the vacuum cycle, the reference time instant takes place; and at expiration of the delay time interval following the reference time instant, execution of at least one further step which brings to end of the vacuum cycle takes place, the at least one further step comprising at least one of: immediately commanding the vacuum device to stop gas extraction from the vacuum chamber, or commanding execution of at least one prescribed event before commanding stop of gas extraction from the vacuum chamber.
18. The method of claim 16, wherein: the duration of the delay time interval is calculated as a function of a duration of a start time interval lasting from a start time instant until the reference time instant; the start time instant is selected from the group consisting of: an instant when the control unit commands extraction of gas from the vacuum chamber to begin, or a delay from an instant when the control unit commands extraction of gas from the vacuum chamber to begin.
19.-20. (canceled)
21. The method of claim 18, wherein the delay time interval is calculated as a product of the duration of the start time interval times a given factor.
22.-23. (canceled)
24. The method of claim 18, wherein: determining the reference time instant in the vacuum cycle comprises determining a single reference time instant; the determining of the single reference time instant includes at least one selected from the group consisting of: determining the reference time instant from the pressure signal, the reference time instant being an instant when the pressure drops below a set pressure value between 30 and 300 mbar, determining the reference time instant from the pressure signal, the reference time instant being an instant when pressure drops below a set pressure value between 5 and 40 mbar, determining the reference time instant from the pressure signal, the reference time instant being an instant when a pressure derivative over time, in absolute value, drops below a set pressure derivative value or changes by more than a given percentage relative to an initial value, determining the reference time instant from the pressure signal, the reference time instant being an instant when a pressure derivative over time divided by pressure, in absolute value, drops below a respective set pressure value or changes by more than a given percentage relative to an initial value, and determining the reference time instant from the humidity signal, the reference time instant being an instant when the humidity parameter reaches a set humidity parameter value, where the humidity parameter is relative humidity and the set humidity parameter value is between 70 and 100% of relative humidity; and the duration of the delay time interval is calculated as a product of the duration of the start time interval and a given factor, according to the formula:
DT=K.Math.(ΔT) (1) where DT is the delay time interval, K is the given factor, and ΔT is the duration of the start time interval.
25. The method of claim 18, wherein: determining the reference time instant in the vacuum cycle comprises determining a first reference time instant and a second reference time instant as follows: determining the first reference time instant from the pressure signal, where the first reference time instant is an instant when the pressure drops below a first set pressure value that is between 30 and 300 mbar, determining the second reference time instant by at least one of the group consisting of: determining, from the pressure signal, the second reference time instant as an instant when the pressure drops below a second set pressure value that is between 5 and 40 mbar, determining, from the pressure signal, the second reference time instant as an instant when the absolute value of a pressure derivative over time drops below a set pressure derivative value or changes by more than a given percentage relative to an initial value, determining, from the pressure signal, the second reference time instant as an instant when a pressure derivative over time divided by pressure, in absolute value, drops below a respective set pressure value or changes by more than a given percentage relative to an initial value, and determining, from the humidity signal, the second reference time instant as an instant when the humidity parameter reaches a set humidity parameter value; and the cycle comprises at least one of: calculating a first duration of the start time interval extending from the start time instant until the first reference time instant, and calculating a second duration of the start time interval extending from the start time instant until the second reference time instant, or calculating a first duration of the start time interval extending from the start time instant until the first reference time instant, and calculating a second duration of the start time interval extending from the first reference time instant until the second reference time instant; and the cycle further comprises: calculating a duration of the delay time interval as a function of the first duration of the start time interval and the second duration of the start time interval.
26. The method of claim 25, wherein: calculating the duration of the delay time interval as a function of the first duration of the start time interval and of the second duration of the start time interval comprises making the sum of the product of the first duration of the start time interval times a first given factor plus the second duration of the start time interval times a second given factor, according to the formula:
DT=K.sub.1.Math.(ΔT.sub.1)+K.sub.2.Math.(ΔT.sub.2) (2) where DT is the duration of the delay time interval, K.sub.1 is the first given factor, ΔT.sub.1 is the first duration of the start time interval, K.sub.2 is the second given factor, and ΔT.sub.2 is the second duration of the start time interval.
27. (canceled)
28. The method of claim 18, wherein the vacuum cycle comprises commanding the vacuum device to continuously maintain gas extraction from the vacuum chamber for a cycle evacuation time lasting until expiration of the delay time interval, the duration of the cycle evacuation time being one of: a sum of the duration of the start time interval plus the duration of the delay time interval; a sum of a time interval from a start of gas evacuation until the start time instant plus the duration of the start time interval plus the duration of the delay time interval; a sum of the duration of the start time interval plus the duration of the delay time interval, plus a duration of a further delay time, or a sum of the time interval from a start of gas evacuation until the start time instant plus the duration of the start time interval plus the duration of the delay time interval, plus a duration of a further delay time.
29. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0190] Aspects of the present invention are disclosed in the following detailed description, given by way of example and not of limitation, to be read with reference to the accompanying drawings, wherein:
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[0196]
DEFINITIONS AND CONVENTIONS
[0197] It should be noted that in the present detailed description corresponding parts shown in the various figures are indicated with the same reference numeral through the figures. Note that the figures may not be scale and thus the parts and components shown therein are schematic representations.
[0198] Vacuum package: package hosting one or more products without or with very few air remaining inside the package.
[0199] Vacuum packages may be obtained using various methodologies extracting gas (for example air) from a preformed package or from a package under formation. Vacuum packages may be entirely made from plastic films or they may comprise a support, such as a tray a bowl or a flat plate, made in plastic material, metal, paperboard, paper or combinations thereof, above which a plastic film is sealingly applied.
[0200] Vacuum skin package: a vacuum package comprising one or more plastic films adhering as skin to the product contained in the package; in certain cases where a support is used the plastic film also adheres to the part of the support surface not covered by the product.
DETAILED DESCRIPTION
[0201] The present invention concerns a new method and a new device for setting vacuum time in a packaging apparatus or in a packaging process of the type using a vacuum chamber for extracting gas from a package under formation or from a semi-sealed bag or from a preformed package in order to then form a vacuum package, in particular a vacuum skin package. In packaging apparatuses and processes of the above type it is important properly setting the vacuum time, i.e., the time interval during which gas is actually extracted from the evacuation chamber: a proper setting of the vacuum time allows to obtain a high quality vacuum package without negatively impacting on the overall duration of the packaging cycle.
[0202] For example the device and method of the invention may be applied to the packaging apparatus 1 schematically shown in
[0203] The device and method of the invention may be applied to the packaging apparatus 21 schematically shown in
[0204] Once a desired state of vacuum is reached inside the chamber 24, and after the peripheral portion of the film sheet has been sealingly fixed to the support or to the tray rim, the holding means 38 release the film sheet(s) 23a. The vacuum present in chamber 24 causes the film sheet(s) 23a to drape down to the tray or support and to form a skin around the product also attaching to the tray or support surface not occupied by the product, thereby forming a skin packaged product which may be extracted from chamber 14.
[0205] Although
[0206] More in general, the device and method of the invention may find application in any packaging machine where there is a vacuum cycle. As an another example, the device and method of the invention may also be applied to the packaging apparatus 41 schematically shown in
[0207] Also in this case, in one example, a control unit 101 may be configured such that during the vacuum cycle the vacuum pump 58 is continuously operated, while the valve 59 is opened or closed in order to extract or not gas from the vacuum or packaging chamber 54; alternatively the vacuum pump 58 may be constantly switched on and operated, while the control unit only controls (during the vacuum cycle) the valve 59 to open or close to respectively withdraw or not gas from the vacuum or packaging chamber 54.
[0208] According to one aspect, the above described vacuum skin packaging apparatuses of
[0209] According to a further aspect, the above described vacuum skin packaging apparatuses of
[0210] The device 100 and the method of setting vacuum time are described only once for all above described apparatuses 1, 21, 51 and related packaging processes as the features of device 100 and of the method of setting vacuum time according to the invention are the same irrespective of the apparatus being apparatus 1 or apparatus 21 or apparatus 51. In other words each one of the apparatuses 1, 21 and 51 described above comprises a device 100 having the features described below and claimed; moreover each one of the apparatuses 1, 21, 51 implements a packaging process comprising a method of setting vacuum time as described below and claimed.
[0211] The device 100 is configured for implementing a method which properly sets vacuum time, i.e., the time interval during which vacuum device 6, 26 or 56 is operated and gas withdrawn from vacuum chamber 4, 24, or 54 of apparatus 1, 21 or 51, such that duration of the packaging cycle is optimized, yet without impairing on gas removal. The device 100 comprises a control unit 101 communicatively connectable (e.g. wired or wireless connectable) to the vacuum device 6, 26 or 56 of the apparatus 1, 21 or 51. Each one of the apparatus 1, 21, 51 comprises a pressure sensor 102 and/or to a humidity sensor 103 also communicatively connected with control unit 101: the pressure sensor is configured to detect pressure present in the vacuum chamber 4, 24, 54 or in a conduit connected to the vacuum chamber; for example, as shown in the attached figures the pressure sensor 102 may be located inside the vacuum chamber 4, 24, 54. The humidity sensor 103 is configured to detect a humidity parameter of gas present in the vacuum chamber or in a conduit connected to the vacuum chamber; for example, as shown in the attached figures the humidity sensor 103 may be located inside the vacuum chamber 4, 24, 54. It is not excluded that both a pressure sensor and a humidity sensor be used in each apparatus 1, 21, 51 and that therefore the control unit 101 be connected with both sensors 102 and 103. The control unit 101 of the device 100 may be a dedicated control unit or it may be part of the control unit of the apparatus 1, 21 or 51. In a possible embodiment a single control unit may be used controlling all operations of the packaging apparatus and thus configured for also implementing the control unit of device 100.
[0212] As described above, when the apparatus 1 is in the condition shown in
[0213] In detail, with reference to the flowchart of
[0216] In other words the control unit is configured to cause execution of at least one further step which brings to the actual end of the vacuum cycle: the at least one further step may be immediate stop of gas extraction or execution of an auxiliary event (re-venting air through apertures 48 and/or sealing of the package and/or start opening the vacuum chamber) before commanding stop of gas extraction from the vacuum chamber. The delay time interval DT is not a constant value but its duration depends upon when the reference time instant T.sub.1 takes place. In other words, first the reference time instant is determined according to one of the criteria explained below and then a delay time interval DT added: as already explained, the duration of delay time DT is not a constant pre-set value, but calculated preferably at each cycle the reference time instant may not happen always at the same moment after start of the vacuum cycle (and thus DT varies) due to many factors such as by way of non-limiting example type of vacuum pump used, setting of the vacuum pump (this is shown in
[0217] Going back to the determination of the reference time instant T.sub.1, it should be noted that according to one aspect the control unit 101 may be configured for determining the reference time instant T.sub.1, using the pressure signals coming from pressure sensor 102, as the instant when pressure reaches or goes below a threshold defined by a set pressure value P.sub.1, which is significantly lower than atmospheric pressure.
[0218] In a second alternative, the control unit 101 may be configured for determining the reference time instant T.sub.1 from the pressure signals coming from pressure sensor 102 as the instant when a pressure variation parameter, which is related to pressure variation over time, drops below a respective set value. In accordance with a further aspect of this second alternative, the pressure variation parameter is, or is function of, pressure derivative over time dP/dt. For example, the control 101 may be configured for determining the reference time instant T.sub.1 from the pressure signals coming from pressure sensor 102 as the instant when an absolute value of pressure derivative over time dP/dt drops below a set pressure derivative value ((dP/dt).sub.1) or when the absolute value of derivative of pressure over time divided by the pressure ((dP/dt)/P) drops below a respective set value ((dP/dt)/P).sub.1. In particular, the control unit 101 may be configured for determining the reference time instant T.sub.1 as the instant when an absolute value of pressure derivative over time is below a given threshold which is a set value (e.g. a set pressure derivative value ((dP/dt).sub.1 or a set % of an initial pressure derivative value) or when the absolute value of derivative of pressure over time divided by the pressure (dP/dt)/P drops below a given threshold (e.g. a set value ((dP/dt)/P).sub.1 or a set % of an initial value of (dP/dt)/P). For example, referring to the exemplifying curves reported in the drawings of
[0219] In a third alternative, the control unit 101 may be configured for determining the reference time instant T.sub.1 from the humidity signals coming from humidity sensor 103 as the instant when the humidity parameter, for example relative humidity, reaches a given threshold which in this case is a set humidity parameter value (H.sub.1). The selection of which of the above alternatives adopting and the selection for each alternative of the appropriate threshold may be made depending upon whether the product to be packaged contains or not water, as it will be further explained here below.
[0220] Once the reference time instant T.sub.1 is determined using one of the above methodologies, the delay time interval DT can be calculated and the end time T.sub.end determined (T.sub.end=DT+T.sub.1) at which either gas extraction from the vacuum chamber is interrupted and the vacuum cycle is interrupted (step 206 in
[0221] In accordance with a further aspect, the duration of delay time interval DT may be calculated (step 205 in
[0222] In accordance with a first alternative, the start time instant To is the instant when the control unit commands extraction of gas from the vacuum chamber to begin; thus, the start time instant follows closure of the vacuum chamber 4, 24, 54 with controlled extraction of gas taking place only via evacuation line or lines 5, 25, 55 and is represented in
[0223] In accordance with a second alternative, the start time instant T.sub.0 is an instant delayed from the instant when the control unit commands extraction of gas from the vacuum chamber to begin (see
[0224] Once the start time instant T.sub.0 is determined according to one of the above two alternative procedures, and thus once the start time interval ΔT is determined (ΔT=T.sub.1−T.sub.0), the duration of the delay time interval DT is calculated as the product of the duration of the start time interval ΔT times a given factor K. K may be a constant given factor, which is pre-fixed for each type of apparatus or K may be set by the operator depending on the level of vacuum he wants to get: in this last case the control unit 101 is programmed to receive the value of K set by the operator (for example the control unit may be operatively connected to a user interface operable by a user for the input of the K value. Once DT has been determined as above described, the control unit commands the vacuum device to continuously maintain gas extraction from said vacuum chamber for a cycle evacuation time CET beginning at the moment gas evacuation is started and lasting at least until expiration of said delay time interval DT, i.e., until T.sub.end shown in
[0229] For example, if the product to be packaged is a dry product such as a non-biological or a food article with low content of water (i.e. a content of water below 25% by weight, for example sugar, peanuts, almonds, dried food) a single reference time instant T.sub.1 may be determined from the pressure signals as the instant when pressure reaches a set pressure value P.sub.1 comprised between 30 and 300 mbar, and then the duration of the delay time interval DT may be made calculating the product of the duration of the start time interval ΔT times given factor K, which is a constant greater than zero according to the formula:
DT=K.Math.(ΔT) (1)
[0230] where 0≤K≤10, for example K=0.1 or 0.5 or 1 or 1.5 or 2 or 2.5 or 3 or 3.5 or 4 or 5 or 6 or 7 or 8 or 9 or 10.
[0231] In
[0232] Alternatively, if the product to be packaged is a wet product or a food product with relatively high content of water (for example higher than 50% by weight as in fruits, vegetables, most meats, soups) the single reference time instant T.sub.1 may be determined as the time when water starts to evaporate using one of the following three variants: [0233] T.sub.1 is determined from the pressure signals as the instant when pressure reaches a set pressure value P.sub.1 comprised between 5 and 40 mbar: in fact depending upon the temperature conditions at this range of pressure starts to evaporate and quickly turn into vapor facilitating gas extraction and thus affecting evacuation time for a same quality of vacuum; note P.sub.1 may be pre-set or set by the user via a user interface connected to the control unit 101: in practice once the user knowns the product temperature he may set the appropriate value of P.sub.1; alternatively the control unit 101 may receive from the user or from a temperature sensor an information related to the temperature of the product or of the atmosphere surrounding the product, and calculate the set pressure value P.sub.1 as a function of the temperature of the product or of the atmosphere surrounding the product. [0234] T.sub.1 is determined from the pressure signals as the instant when a pressure variation parameter, which is related to pressure variation over time, drops below a respective set value. The pressure variation parameter is, or is function of, pressure derivative over time dP/dt. For example, the control 101 may be configured for determining the reference time instant T.sub.1 from the pressure signals coming from pressure sensor 102 as the instant when an absolute value of pressure derivative over time dP/dt drops below a set pressure derivative value ((dP/dt).sub.1) or when the absolute value of derivative of pressure over time divided by the pressure ((dP/dt)/P) drops below a respective set value ((dP/dt)/P).sub.1. In particular, the control unit 101 may be configured for determining the reference time instant T.sub.1 as the instant when an absolute value of pressure derivative over time is below a given threshold which is a set value (e.g. a set pressure derivative value ((dP/dt).sub.1 or a set % of an initial pressure derivative value) or when the absolute value of derivative of pressure over time divided by the pressure (dP/dt)/P drops below a given threshold (e.g. a set value ((dP/dt)/P).sub.1 or a set % of an initial value of (dP/dt)/P); [0235] T.sub.1 is determined from the humidity signals coming from sensor 103: the reference time instant T.sub.1 is in this case the instant when the humidity parameter reaches a set humidity parameter value H.sub.1: for example the humidity parameter may be relative humidity and the set humidity parameter value H.sub.1 may comprised between 70 and 100% of relative humidity; in fact, in case of high content of water in the product, determining when the above humidity parameter becomes sufficiently high corresponds at determining the condition when water starts to evaporate and quickly turn into vapor facilitating gas extraction and thus affecting evacuation time for a same quality of vacuum.
[0236] In each of these three variants (particularly suitable for packaging products with high content of water), the duration of the delay time interval DT may be made calculating the product of the duration of the start time interval ΔT times the factor K, which is a constant greater than zero according to the formula (1) reported above. Although not represented in the figures, also in this case when DT expires (namely at T.sub.end) substantially the same level of vacuum is reached irrespective of the vacuum pump used or of the vacuum pump setting imposed to the pump, or of the size of the product/size of the chamber.
[0237] In accordance with a further alternative (see
[0242] The control unit is then configured for calculating a first duration of the start time interval ΔT.sub.1 extending from the start time instant T.sub.0 until the first reference time instant T.sub.11, and for calculating a second duration of the start time interval ΔT.sub.2 extending from the start time instant T.sub.0 until the second reference time instant T.sub.12 (again see
[0243] Then the control unit calculates the duration of the delay time interval DT as a function of the first duration of the start time interval ΔT.sub.1 and of the second duration of the start time interval ΔT.sub.2. In particular, the control unit may be configured to make a linear combination by making the sum of the product of the first duration of the start time interval ΔT.sub.1 times a first given factor K.sub.1 plus the second duration of the start time interval ΔT.sub.2 times a second given factor K.sub.2, according to the formula:
DT=K.sub.1.Math.(ΔT.sub.1)+K.sub.2.Math.(ΔT.sub.2) (2)
[0244] where 0≤K.sub.1≤5, and 0≤K.sub.2≤5,
[0245] For example K.sub.1=0.5 or 1 or 1.5 or 2 or 2.5 or 3 or 3.5 or 4 or 4.5 or 5, and K.sub.2=0.5 or 1 or 1.5 or 2 or 2.5 or 3 or 3.5 or 4 or 4.5 or 5.
[0246] Although in
[0247] Also in the alternative using formula (2), once DT has been determined as above described the control unit commands the vacuum device to continuously maintain gas extraction from said vacuum chamber for a cycle evacuation time CET beginning at the moment gas evacuation is started and lasting at least until expiration of said delay time interval DT. Evacuation of gas may be terminated exactly at expiry of DT or it may be procrastinated for a further given delay time δt or until completion of certain prescribed events (such as one or more of re-venting of the vacuum chamber, start opening of the vacuum chamber, sealing of the package, as explained above). The duration of the cycle evacuation time CET may be: [0248] the sum of the duration of the start time interval ΔT.sub.1 (for products with content of water below 25% by weight) or ΔT.sub.2 (for products with content of water grater or equal than 25% by weight) plus the duration of the delay time interval DT, or [0249] the sum of the time interval from start of gas evacuation until time T.sub.0 plus the duration of the start time interval ΔT.sub.1 (for products with content of water below 25% by weight) or ΔT.sub.2 (for products with content of water grater or equal than 25% by weight) plus the duration of the delay time interval DT (
Control Unit of Apparatus 1
[0252] The device 100 according to the invention has at least one control unit indicated as 101. The control unit 101 may be a distinct unit or it may be part of the control unit of the packaging apparatus 1, 21, 51.
[0253] The control unit 101 may comprise a digital processor (CPU) with memory (or memories), an analogical type circuit, or a combination of one or more digital processing units with one or more analogical processing circuits. In the present description and in the claims it is indicated that the control unit 101 is “configured” or “programmed” to execute certain steps: this may be achieved in practice by any means which allow configuring or programming the control unit. For instance, in case of a control unit 101 comprising one or more CPUs, one or more programs are stored in an appropriate memory: the program or programs containing instructions which, when executed by the control unit, cause the control unit 101 to execute the steps described and/or claimed in connection with the control unit. Alternatively, if the control unit 101 is of an analogical type, then the circuitry of the control unit is designed to include circuitry configured, in use, to process electric signals such as to execute the control unit steps herein disclosed.
[0254] The control unit 101 may be configured to execute any one of the steps described above or any one of the steps claimed in the appended claims.
[0255] While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and the scope of the appended claims.