Vehicle propulsion system comprising an electrical power collector
10336312 · 2019-07-02
Assignee
Inventors
Cpc classification
B60L50/62
PERFORMING OPERATIONS; TRANSPORTING
B60L50/53
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L15/2045
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60M1/12
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/64
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/126
PERFORMING OPERATIONS; TRANSPORTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L50/61
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/905
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W20/16
PERFORMING OPERATIONS; TRANSPORTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W2710/06
PERFORMING OPERATIONS; TRANSPORTING
B60W2556/50
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60W20/16
PERFORMING OPERATIONS; TRANSPORTING
B60L15/20
PERFORMING OPERATIONS; TRANSPORTING
B60L50/62
PERFORMING OPERATIONS; TRANSPORTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L50/53
PERFORMING OPERATIONS; TRANSPORTING
B60M1/12
PERFORMING OPERATIONS; TRANSPORTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicle propulsion system includes a combustion engine, an exhaust aftertreatment system connected to the combustion engine, and an electrical power collector for intermittently collecting electrical power from external power supply track during driving of the vehicle. The vehicle propulsion system includes a heating system that is arranged to heat at least one component of the exhaust aftertreatment system and/or the combustion engine. The electrical power collector is arranged for supplying the heating system with electrical power when collecting electrical power from the external power supply track.
Claims
1. A vehicle propulsion system comprising a combustion engine, an exhaust aftertreatment system connected to the combustion engine, an electrical traction machine adapted for propulsion of a hybrid electric vehicle, and an electrical power collector adapted to intermittently collect electrical power from an external power supply track during driving of the vehicle, wherein the vehicle propulsion system comprises a heating system that is arranged to heat at least one component of at least one of the exhaust aftertreatment system or the combustion engine, a vehicle relative position determining means that is arranged to determine vehicle position in relation to power supply track, and a control unit being arranged to control operation of the heating system based on the determined vehicle relative position, wherein the electrical power collector is arranged for supplying the heating system with electrical power when collecting electrical power from the external power supply track, and operation of the combustion engine is configured for being stopped during at least part of the time when collecting electrical power from the external power supply track during driving of the vehicle, the control unit is arranged to, upon having stopped operation of the combustion engine and while collecting electrical power from the external supply track during driving of the vehicle, estimate a time period until reaching the end of the power supply track, compare this estimated time period with an estimated time period necessary to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine to a predetermined target temperature, wherein a present temperature of the at least one component of the at least one of the exhaust after treatment system or the combustion engine is taken into account to estimate the time period necessary to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine, determine a starting point of a heating of the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine and a power level of the heating system necessary to reach the predetermined target temperature when reaching the end of the power supply track; and operate the heating system so as to reach the predetermined target temperature when reaching the end of the power supply track.
2. The vehicle propulsion system according to claim 1, wherein the electrical power collector is arranged to collect electrical power while being in sliding contact with an electrical conductor of the power supply track, or by inductive coupling between the electrical power collector and the power supply track.
3. The vehicle propulsion system according to claim 1, wherein the heating system is arranged to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine by means of at least one electrical heater, which comprises at least one electric resistive member that is arranged to convert electrical energy to heat.
4. The vehicle propulsion system according to claim 3, wherein the at least one electric resistive member is fastened to, and arranged to conduct heat directly to the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine.
5. The vehicle propulsion system according to claim 4, wherein the at least one electric resistive member comprises a metal wire or strip, or a ceramic material.
6. The vehicle propulsion system according to claim 1, wherein the heating system is arranged to heat a fluid heat transport medium and the fluid heat transport medium is arranged to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine.
7. The vehicle propulsion system according to claim 6, wherein the at least one component of the exhaust aftertreatment system or the combustion engine are at least partially enclosed by a common or individual housing that defines at least one cavity between the housing and the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine, which at least one cavity is filled with the fluid heat transport medium.
8. The vehicle propulsion system according to claim 6, wherein the heating system is arranged to heat at least the exhaust aftertreatment system, and the exhaust aftertreatment system comprises at least one flow junction for allowing the fluid heat transport medium to enter inside the at least one component of the exhaust aftertreatment system.
9. The vehicle propulsion system according to claim 1, wherein the heating system is arranged to heat at least the exhaust aftertreatment system, and the control unit is arranged to delay a planned fuel-based regeneration of an exhaust particle filter of the exhaust aftertreatment system if an estimated time period until the vehicle propulsion system will start collecting electrical power from the external power supply track is within a predetermined time window, and subsequently perform an electricity-based regeneration of the exhaust particle filter when the electrical power collector collects electrical power from the power supply track.
10. The vehicle propulsion system according to claim 1, wherein the control unit is arranged to control operation of the heating system based on the present temperature of the component of the at least one of the exhaust aftertreatment system and the combustion engine.
11. The vehicle propulsion system according to claim 10, wherein the control unit is arranged to determine the present temperature of the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine by means of at least one temperature sensor positioned on or adjacent the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine.
12. A method for heating at least one component of at least one of a vehicle exhaust aftertreatment system or a combustion engine of a vehicle propulsion system by means of a heating system, wherein the vehicle propulsion system comprises an electrical power collector adapted for intermittently collecting electrical power from an external power supply track during driving of the vehicle, the method comprising the steps of supplying the heating system with electrical power from the electrical power collector when collecting electrical power from the external power supply track during driving of the vehicle, stopping operation of the combustion engine during at least part of the time when collecting electrical power from the external power supply track during driving of the vehicle by means of an electrical traction machine, determining the vehicle position in relation to power supply track availability, and controlling operation of the heating system based on the determined vehicle relative position so as to, while collecting electrical power from the external power supply track, and having stopped operation of the combustion engine during driving of the vehicle, estimating a time period until reaching the end of the power supply track, comparing the estimated time period with an estimated time period necessary to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine to a predetermined target temperature, wherein a present temperature of the at least one component of the at least one of the exhaust after treatment system or the combustion engine is taken into account to estimate the time period necessary to heat the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine, and determining a starting point of a heating of the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine and a power level of the heating system so as to reach the predetermined target temperature when reaching the end of the power supply track; and operating the heating system so as to reach the predetermined target temperature when reaching the end of the power supply track.
13. The method according to claim 12, comprising collecting electrical power from the external power supply track by means of an electrical power collector while being in sliding contact with an electrical conductor of the power supply track, or by inductive coupling between the electrical power collector and the power supply track.
14. The method according to claim 12, comprising heating the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine by means of converting electrical energy to heat using at least one electric resistive member of an electrical heater.
15. The method according to claim 14, comprising conducting heat directly to the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine by means of the at least one electric resistive member being fastened to the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine.
16. The method according to claim 12, comprising heating a fluid heat transport medium, and heating the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine via the fluid heat transport medium.
17. The method according to claim 16, comprising at least partially enclosing the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine by at least one common or individual housing that defines a cavity between the housing and the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine, which cavity is filled with the fluid heat transport medium.
18. The method according to claim 16, wherein the method includes heating at least one component of at least one of a vehicle exhaust aftertreatment system, the method comprising allowing the heated fluid heat transport medium to enter inside at least one component of the exhaust aftertreatment system by means of at least one flow junction of the exhaust aftertreatment system.
19. The method according to claim 12, wherein the method includes heating at least one component of at least one of a vehicle exhaust aftertreatment system, the method comprising delaying a planned fuel-based regeneration of a exhaust particle filter of the exhaust aftertreatment system if an estimated time period until the vehicle propulsion system will start collecting electrical power from the external power supply track is within a predetermined time window, a performing a electricity-based regeneration of the exhaust particle filter.
20. The method according to claim 12, comprising determining the present temperature of the at least one component of at least one of the exhaust aftertreatment system or the combustion engine by means of at least one temperature sensor positioned on or adjacent the at least one component of the at least one of the exhaust aftertreatment system or the combustion engine.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In the detailed description of the disclosure given below reference is made to the following figure, in which:
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DETAILED DESCRIPTION
(9) Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the inventive aspects are not restricted to the specifically shown embodiment, but are applicable on other variations of the disclosure.
(10)
(11) An alternative arrangement of the power supply track 2 is shown in
(12) The hybrid electric propulsion system of the vehicle 1 comprises a combustion engine having an exhaust aftertreatment system connected thereto, as well as at least one electrical traction machine. The vehicle propulsion system is configured to operate the combustion engine when the propulsion system is in a non-collecting mode, i.e. when the vehicle 1 does not collect electrical power from the power supply track 2, and to operate the at least one electrical traction machine in a collecting mode, i.e. when the power collector of the vehicle collects electrical power from the power supply track 2.
(13) The present disclosure will be described more in detail when applied to a typical example of an exhaust aftertreatment system 10 for a diesel engine 11, as illustrated in
(14) The components 12, 13, 14 and engine 11 of the exhaust aftertreatment system 10 are interconnected by segments of exhaust pipe 15, but some of the components may equally be manufactured in combined unit, such as for example the diesel oxidation catalyst 12 and diesel particulate filter 13. A reagent injection system 23 for the SCR catalyst 14 is available upstream the SCR catalyst 14. Many other layouts of the exhaust aftertreatment system 10 are however included within the scope of the disclosure, such as layouts with a conventional three-way catalyst for a gasoline powered vehicles, or vehicles powered by alternative fuels, such as natural or bio gas.
(15) The vehicle propulsion system comprises a heating system that is arranged to heat at least one component 12, 13, 14 of the exhaust aftertreatment system and/or the combustion engine 11. The disclosure comprises many alternative heating system solutions for enabling the desired heating of the components and/or the combustion engine. The heating system solution shown in
(16) Electrical power may be supplied to each electrical heater 16 from the electrical power collector 3 via a common electrical junction box 18, which may be controlled by a control unit 17. Also the electrical traction machine (non-showed) of the propulsion system may be powered via the junction box 18, which includes high power electronic components. The control unit 17 is configured to control timing and power level of each electrical heater 16. The control unit 17 may additionally receive present geographic positioning information of the vehicle from a GPS receiver 20. The control unit 17 may also have access to stored data concerning, geographical power supply track installation, such that taking into account present geographic position can calculate present vehicle position in relation to power supply track availability. The stored data may be stored in a storage device 21 on the vehicle. Alternatively, or in combination, the stored data is stored on a stationary server or the like, and made available by communication means, such as telematics. The stored data concerning location of the geographical power supply track installation may be provided from a supplier, or simply collected by a self-learning system that registers to power supply track availability during the first time of registering the power supply track. A plurality of vehicles may then also internally share the registered geographical position of the power supply track. Moreover, with knowledge about the future travel path the control unit 17 can also calculate future vehicle position in relation to power supply track availability. The system may further include a dedicated short-range communication means 22 for communicating with the power supply track installation for determining if an external power supply track 2 is available at the present vehicle position.
(17) The control unit 17 may control operation of the electrical heating system based on the output signals of several different temperature sensors of the engine and exhaust aftertreatment system. The temperature of the gas within the exhaust pipe segment 15 located between the combustion engine 11 and the diesel oxidation catalyst 12 may be measured by a first temperature sensor T-i. The temperature of the gas within the exhaust pipe segment 15 located between the diesel oxidation catalyst 12 and the diesel particle filter 13 may be measured by a second temperature sensor T2. The temperature of the gas within the exhaust pipe segment 15 located between the diesel particle filter 13 and the SCR catalyst 14 may be measured by a third temperature sensor T3. The temperature of the gas within the exhaust pipe segment 15 located downstream the SCR catalyst 14 may be measured by a fourth temperature sensor T4 and the temperature of the engine block, engine lubrication oil with the oil reservoir or cooling may be measured by a fifth temperature sensor T5.
(18) The temperature of a component of the exhaust aftertreatment system may for example be calculated as an average value of the measured temperature of the exhaust gas entering the component and exiting the component. Alternatively, the measured temperature of the exhaust gas entering or exiting the component may represent the temperature of a component itself. Still more alternatively, an individual temperature sensor may be located directly in contact with the exterior or interior of the component for directly measuring its temperature (non-showed). Even still more alternatively, the temperature of each component and the engine may be calculated using a mathematical model of the exhaust aftertreatment system 10, as well as measured temperature of at least one temperature sensor positioned at the engine or the exhaust aftertreatment system. The temperature output of the fifth temperature sensor T5 may represent the engine temperature.
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(20) The beating system of the engine and exhaust aftertreatment system shown in
(21) A further variation of the heating system is shown in
(22) Still a further variation of the heating system is shown in
(23) Examples of the functionality of the vehicle propulsion system and the method for heating at least one component of a vehicle exhaust aftertreatment system and/or a combustion engine of a vehicle propulsion system will hereinafter be described with reference to
(24) A less complex vehicle relative position determining means may only determine power supply track availability at present vehicle position, i.e. without necessarily taking into account the present geographical position of the vehicle. This type of vehicle relative position determining means may consequently be able to detect when a power supply track is available and not available, without knowledge of future power supply track availability. The vehicle relative position determining means may for example comprise at least one sensor device that can detect the presence of the power supply track. The sensor device may for example comprise one or more cameras for visually identifying the power supply track, sensor devices sensitive w magnetic fields, radar units. The sensor device may alternatively be a dedicated short-range communication means that interact with the power supply track installation. In
(25) A heating strategy using the above-described vehicle relative position determining means is schematically illustrated in
(26) The heating strategy may be arranged to additionally take the present temperature of the components of the exhaust aftertreatment system and/or combustion engine into account when controlling heating of the components 12, 13, 14 and/or engine 11. This heating strategy does not heat the components/engine more than necessary, thereby resulting in to more cost-effective and environment friendly heating strategy, which for example does not heat a sufficiently warm component/engine, and which consequently takes into account the climate dependent cooling rate of the components and/or engine.
(27) In a more advance but also more efficient heating strategy, the vehicle relative position determining means is able to determine vehicle position in relation to power supply track availability for a certain future time period. For example, a dedicated short-range communication system (DSRC) of the vehicle may communicate with the power track installation for providing forecast information about the distance to the start and/or end of the power track. At least one communication point 65 along the travel path 60 ahead of the power supply track section 63 may supply information concerning length to start and/or end point 61, 62 of the power supply track. Alternatively, the vehicle relative position determining means is able to determine vehicle position in relation to power supply track availability for a complete planned travel path. This may be realised by determining the complete planned travel path of the vehicle, for example based on driver input, determining present vehicle geographical position based on a global positioning system (GPS) or similar system, and using stored data concerning geographical position of power supply track installations. With information about the vehicle position in relation to power supply track availability for a certain future time period, the control unit may be arranged to control operation of the heating system based thereon. As an alternative to GPS and DSRC, travel path recognition based on travel path characteristic may be implemented, or the use the radio-frequency identification (RFID) technology or similar transmitter/responder technology.
(28) Such a heating strategy is schematically illustrated in
(29) Similarly, in case the electrical traction machine cannot alone provide sufficient propulsion power, for example due to insufficient maximal output power of the electrical traction machine or insufficient electrical power transfer capacity from the external power supply track to the electrical traction machine, the combustion engine may have to be restarted and temporarily operated as supplemental propulsion source, for example during certain uphill segments of the travel path. The control unit may then be arranged to coordinate starting point and power level of the heating system for enabling the components of the exhaust aftertreatment system or combustion engine to attain a predetermined target temperature at time of restarting the combustion engine. Travel path elevation data may thus be required to determine to the geographical points where restarting of the combustion engine is likely to be required. Additional data, such as present vehicle total weight, may advantageously be provided to improve calculation of starting point and power level of the heating system.
(30) Electricity-based regeneration of the exhaust particle filter is also an advantageous aspect of the disclosure. A regeneration strategy is schematically illustrated in
(31) Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand. As will be realised, the disclosure is capable of modification in various obvious respects, all without departing from the scope of the appended claims. Accordingly, the drawings and the description thereto are to be regarded as illustrative in nature, and not restrictive.