Control device for opening and closing bodies
10337230 ยท 2019-07-02
Assignee
Inventors
Cpc classification
E05F15/41
FIXED CONSTRUCTIONS
International classification
E05F15/41
FIXED CONSTRUCTIONS
Abstract
During opening and closing actions of a window glass, the presence or absence of pinching of a foreign object in a window is determined on the basis of an amount of change in the movement speed of the window glass and a threshold value stored in a storage unit, and a drive direction of a motor is reversed in order to release a foreign object if it is determined that pinching is present. A threshold value update unit updates threshold values for pinching determination on the basis of the amount of change in the movement speed of the window glass for specific ranges of an entire movement range of the window glass. In addition, a threshold value for pinching determination for a range other than the specific ranges is set to be a preset fixed value.
Claims
1. An opening and closing body control device comprising: a control unit that controls driving of an actuator configured to cause opening and closing actions of an opening and closing body; a position detection unit that detects an opening/closing position of the opening and closing body; a physical quantity measurement unit that measures a physical quantity that depends on a drive state of the actuator; a storage unit that stores the physical quantity measured by the physical quantity measurement unit and a threshold value; a determination unit that determines presence or absence of pinching of a foreign object in the opening and closing body on the basis of the physical quantity measured by the physical quantity measurement unit and the threshold value stored in the storage unit; and an update unit that updates the threshold value on the basis of the physical quantity stored in the storage unit, wherein if the determination unit determines that pinching is present, the control unit reverses a drive direction of the actuator or stops the actuator, wherein the threshold value is updated by the update unit for a specific range of an entire movement range of the opening and closing body, and wherein the threshold value is set to be a preset fixed value for a range other than the specific range.
2. The opening and closing body control device according to claim 1, wherein the specific range is a range in the vicinity of a fully closed position of the opening and closing body, and wherein the update unit updates the threshold value in the specific range to a value at which the determination unit is more likely to determine the presence of pinching than the threshold value in the range other than the specific range.
3. The opening and closing body control device according to claim 1, wherein the specific range is a range in the vicinity of a fully open position of the opening and closing body, and wherein the update unit updates the threshold value in the specific range to a value at which the determination unit is more likely to determine the presence of pinching than the threshold value in the range other than the specific range.
4. The opening and closing body control device according to claim 1, further comprising: a calculation unit that calculates an amount of change in the physical quantity measured by the physical quantity measurement unit, wherein the determination unit determines the presence or absence of pinching from a comparison result of the amount of change in the physical quantity measured by the calculation unit and the threshold value.
5. The opening and closing body control device according to claim 1, wherein the opening and closing body comprises a window glass of a vehicle, wherein the actuator comprises a motor, and wherein the opening and closing body control device comprises a power window control device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(8) Hereinafter, an embodiment of the present invention will be described while referring to the drawings. For each drawing, the same reference symbol is given to identical portions or corresponding portions.
(9) Firstly, a configuration of an embodiment will be described with reference to
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(11) The PW control device 1 drives a motor 9, activates a PW opening/closing mechanism 8, and causes opening and closing actions of a window glass 7 of a window 6 provided in a door of a vehicle. The PW control device 1 is an example of an opening/closing body control device according to one or more embodiments of the present invention. The window glass 7 is an example of an opening/closing body according to one or more embodiments of the present invention. The motor 9 is an example of an actuator according to one or more embodiments of the present invention.
(12) A control unit 2, a PW operation unit 3, and a motor drive unit 4 are provided in the PW control device 1.
(13) The control unit 2 includes a microcomputer and controls opening and closing actions of the window glass 7. A storage unit 2a, a motor control unit 2b, a position detection unit 2c, a speed measurement unit 2d, an amount of change calculation unit 2e, a pinching determination unit 2f, and a threshold value update unit 2g are provided in the control unit 2.
(14) The PW operation unit 3 includes a switch for operating the opening and closing actions of the window glass 7 and is provided inside the vehicle. The PW operation unit 3 is operated by a user, and outputs a signal that depends on the operation. The control unit 2 detects an operation state of the PW operation unit 3 on the basis of the signal output from the PW operation unit 3. In the present example, it is possible to perform manual opening and closing operations and automatic opening and closing operations by using the PW operation unit 3.
(15) The motor 9 includes a DC motor. The motor drive unit 4 includes a circuit that drives the motor 9 to rotate normally and in reverse. The motor control unit 2b activates the motor drive unit 4 in accordance with an operation state of the PW operation unit 3 and an open/closed state of the window glass 7, and controls a current that flows through the motor 9 by using PWM (pulse width modulation). As a result of this, the motor 9 rotates normally or rotates in reverse, the PW opening/closing mechanism 8 is activated, the window glass 7 is lowered or raised, and the window 6 is opened and closed. The motor control unit 2b is an example of control means according to one or more embodiments of the present invention.
(16) A pulse generator 5 includes a rotary encoder, for example, and outputs a pulse signal that depends on the rotation state of the motor 9 to the control unit 2. The position detection unit 2c detects the pulse signal output from the pulse generator 5, and detects an opening/closing position (a degree of opening of the window 6) of the window glass 7 on the basis of the pulse signal. More specifically, for example, the position detection unit 2c counts the number of rises, or the like of the pulse signal output from the pulse generator 5, and determines the opening/closing position of the upper end of the window glass 7 from the count value thereof. The position detection unit 2c is an example of position detection means according to one or more embodiments of the present invention.
(17) The speed measurement unit 2d measures the movement speed of the window glass 7 on the basis of a temporal change in the opening/closing position of the window glass 7, which is detected by the position detection unit 2c. The movement speed of the window glass 7 is an example of a physical quantity that depends on the drive state of the motor 9. The amount of change calculation unit 2e calculates the amount of change in the movement speed of the window glass 7 measured by the speed measurement unit 2d. The speed measurement unit 2d is an example of physical quantity measurement means according to one or more embodiments of the present invention. The amount of change calculation unit 2e is an example of calculation means according to one or more embodiments of the present invention.
(18) The pinching determination unit 2f determines the presence or absence of pinching of a foreign object in the window 6 on the basis of a comparison result of the amount of change in the movement speed of the window glass 7 calculated by the amount of change calculation unit 2e and a predetermined threshold value during opening and closing actions of the window glass 7. The threshold value for pinching determination is stored in the storage unit 2a. In addition to the threshold value for pinching determination, detection values of the position detection unit 2c and the speed measurement unit 2d, a calculated value of the amount of change calculation unit 2e, and data for the control unit 2 to control each unit are stored in the storage unit 2a. The pinching determination unit 2f is an example of determination means according to one or more embodiments of the present invention. The storage unit 2a is an example of storage means according to one or more embodiments of the present invention.
(19) The threshold value update unit 2g updates the threshold value for pinching determination stored in the storage unit 2a on the basis of the opening/closing position and the amount of change in the movement speed of the window glass 7, which are stored in the storage unit 2a. In other words, the opening/closing position and the amount of change in the movement speed of the window glass 7, which are stored in the storage unit 2a, are learned data for updating the threshold value for pinching determination. The threshold value update unit 2g is an example of update means according to one or more embodiments of the present invention.
(20) The threshold value update unit 2g updates the threshold value to be compared with the amount of change in the movement speed of the window glass 7 by the pinching determination unit 2f (the learned threshold value in
(21) Meanwhile, when the upper end of the window glass 7 moves (rises) in the closing direction through a range other than the specific range Zc (including the specific range Zo), the threshold value to be compared with the amount of change in the movement speed of the window glass 7 by the pinching determination unit 2f is not updated by the threshold value update unit 2g, and is set to be a fixed value that is set in advance and stored in the storage unit 2a (the fixed threshold value in
(22) Hereinafter, actions of the PW control device 1 will be described while referring to
(23) Firstly, actions in a case of closing the window 6 will be described.
(24) When a user performs an automatic closing operation or a manual closing operation by using the PW operation unit 3, the control unit 2 determines that a closing operation of a window is performed (Step S1 in
(25) Since an inrush current flows through the motor 9 immediately after the window glass 7 starts a closing action, as shown in
(26) A short while after starting an action, the movement speed of the window glass 7 reaches a certain speed as a result of the motor control unit 2b controlling driving of the motor 9 via the motor drive unit 4. Further, in a case of an initial period of use in which there is no age deterioration of the window frame components, and the like, against which the window glass 7 slides, as shown in
(27) Until the opening/closing position of the window glass 7, which is detected by the position detection unit 2c, enters the specific range Zc in the vicinity of the fully closed position (Step S3 in
(28) Further, when a foreign object is pinched between the upper frame of the window 6 and the upper end of the window glass 7, for example, during the closing action of the window glass 7 in a range other than the specific range Zc, as shown in
(29) Meanwhile, if a foreign object is not pinched between the window 6 and the window glass 7 during the closing action of the window glass 7 in a range other than the specific range Zc, as shown in
(30) In addition, the motor control unit 2b stops the motor 9 by using the motor drive unit 4 and stops the window glass 7 (Step S12 in
(31) On the other hand, when the opening/closing position of the window glass 7 enters the specific range Zc in the vicinity of the fully closed position (Step S3 in
(32) Further, when a foreign object is pinched between the upper frame of the window 6 and the upper end of the window glass 7, for example, during the closing action of the window glass 7 in the specific range Zc, as shown in
(33) Meanwhile, if a foreign object is not pinched between the window 6 and the window glass 7 during the closing action of the window glass 7 in the specific range Zc, as shown in
(34) Thereafter, the closing action of the window glass 7 is continued (Step S2 in
(35) In addition, the motor control unit 2b stops the motor 9 by using the motor drive unit 4 and stops the window glass 7 (Step S20 in
(36) Next, actions in a case of opening the window 6 will be described.
(37) When a user performs an automatic opening operation or a manual opening operation by using the PW operation unit 3, the control unit 2 determines that an opening operation of a window is performed (Step S31 in
(38) Since an inrush current flows through the motor 9 immediately after the window glass 7 starts an opening action, as shown in
(39) A short while after starting an action, the movement speed of the window glass 7 reaches a certain speed as a result of the motor control unit 2b controlling driving of the motor 9 via the motor drive unit 4. Further, in a case of an initial period of use in which there is no age deterioration of the window frame components, and the like, as shown in
(40) Until the opening/closing position of the window glass 7, which is detected by the position detection unit 2c, enters the specific range Zo in the vicinity of the fully open position (Step S33 in
(41) Further, when a foreign object is pinched between the glass surface of the window glass 7 and the lower frame of the window 6, for example, during the opening action of the window glass 7 in a range other than the specific range Zo, as shown in
(42) Meanwhile, if a foreign object is not pinched between the window glass 7 and the window 6 during the opening action of the window glass 7 in a range other than the specific range Zo, as shown in
(43) In addition, the motor control unit 2b stops the motor 9 by using the motor drive unit 4 and stops the window glass 7 (Step S42 in
(44) On the other hand, when the opening/closing position of the window glass 7 enters the specific range Zo in the vicinity of the fully open position (Step S33 in
(45) Further, when a foreign object is pinched between the glass surface of the window glass 7 and the lower frame of the window 6, during the opening action of the window glass 7 in the specific range Zo, as shown in
(46) Meanwhile, if a foreign object is not pinched between the window glass 7 and the window 6 during the opening action of the window glass 7 in the specific range Zo, as shown in
(47) Thereafter, the opening action of the window glass 7 is continued (Step S32 in
(48) In addition, the motor control unit 2b stops the motor 9 by using the motor drive unit 4 and stops the window glass 7 (Step S50 in
(49) According to the above-mentioned embodiment, during movement of the window glass 7 in the specific ranges Zo, Zc, pinching of a foreign object in the window 6 is detected on the basis of the amount of change in the movement speed of the window glass 7, which is calculated by the amount of change calculation unit 2e, and an updated (an initial time is not yet updated) learned threshold value stored in the storage unit 2a. In this case, during opening and closing actions of the window glass 7, the amount of change in the movement speed of the window glass 7 is learned, and the learned threshold values of the specific ranges Zo, Zc are updated to match change trends in the movement speed (
(50) That is, in the above-mentioned embodiment, a threshold value for pinching determination is only updated in the specific ranges Zo, Zc, and in ranges other than the specific ranges, a threshold value for pinching determination is not updated and is set to be a fixed value. Therefore, it is possible to reduce the storage capacity and the processing load of learned data for threshold value updating more than a case in which a threshold value is updated throughout the entire movement range of the window glass 7.
(51) In addition, in the above-mentioned embodiment, the specific range Zc is a range in the vicinity of the fully closed position of the window glass 7, and the specific range Zo is a range in the vicinity of the fully open position of the window glass 7. Further, the threshold value update unit 2g updates the learned threshold values used in the specific ranges Zc, Zo to low values at which it is more likely that the presence of pinching will be determined than the fixed threshold value used in ranges other than the specific ranges. Therefore, during opening and closing actions of the window glass 7, it is possible to improve the detection sensitivity of pinching of a foreign object in the window 6 more in the specific ranges Zo, Zc than in the ranges other than the specific ranges. Further, when pinching is detected in the specific ranges Zo, Zc, the motor 9 is immediately stopped or rotated in reverse, the foreign object is released, and therefore, it is possible to reduce a load applied to the foreign object, the motor 9, the PW opening/closing mechanism 8, or another component.
(52) In particular, in a case in which a child's hand or finger is accidentally pinched between the window glass 7 and a window frame during a closing action of the window glass 7 in the specific range Zc in the vicinity of the fully closed position, it is possible to rapidly detect the pinching, and release the hand or finger by immediately rotating the motor 9 in reverse. In other words, a load applied to the child's hand or finger prior to the motor 9 being rotated in reverse is reduced to a small load, and it is possible to ensure safety.
(53) The present invention can adopt various embodiments in addition to that mentioned above. For example, in the above-mentioned embodiment, an example in which the movement speed of the window glass 7 is detected as a physical quantity that represents the drive state of the actuator (the motor 9) was shown, but one or more embodiments of the present invention are not solely limited to this configuration. In addition to this, for example, the rotation speed of the motor 9, the current that flows through the motor 9, the load of the motor 9, or the like, may also be detected as the physical quantity according to one or more embodiments of the present invention. Further, the presence or absence of pinching may be determined by comparing any one of the above-mentioned physical quantities or an amount of change thereof with a threshold value for pinching determination.
(54) Additionally, a motor current that flows through the motor 9 can be detected by providing a current detection circuit that includes a shunt resistance and a CR low-pass filter, for example, in the motor drive unit 4. In addition, ripples included in a detected motor current may be extracted and the opening/closing position of the window glass 7 may be detected on the basis of the ripples.
(55) In addition, in the above-mentioned embodiment, an example in which the learned threshold values that depend on the position of the window glass 7 at that time are updated immediately after it is determined that pinching is not present in the specific ranges Zo, Zc, is shown, but one or more embodiments of the present invention are not solely limited to this configuration. In addition to this, for example, the learned threshold values may be updated collectively after the window glass 7 reaches the fully closed position or the fully open position.
(56) In addition, in the above-mentioned embodiment, an example in which a new learned threshold value is calculated by adding a predetermined correction value to the amount of change in the movement speed of the window glass 7 is shown, but one or more embodiments of the present invention are not solely limited to this configuration, and a new learned threshold value may also be calculated by using a calculation method other than this. In addition, a new learned threshold value may be set by learning from the movement speed of the window glass 7 or a trend in data such as an amount of change in the movement speed that was stored in the storage unit 2a during the previous N (N is an integer of 1 or more) occasions of opening and closing of the window glass 7.
(57) In addition, in the above-mentioned embodiment, an example in which the motor 9 is temporarily stopped and subsequently rotated in reverse in a case in which pinching is detected during a closing action of the window glass 7, and the motor 9 is stopped in a case in which pinching is detected during an opening action of the window glass 7 is shown, but one or more embodiments of the present invention are not solely limited to this configuration. In addition to this, the motor may be temporarily stopped and subsequently rotated in reverse in a case in which pinching is detected during an opening action of the window glass. In addition, the motor may be stopped in a case in which pinching is detected during a closing action of the window glass.
(58) In addition, in the above-mentioned embodiment, an example in which the presence or absence of pinching is detected and the learned threshold value is updated during both a closing action and an opening action of the window glass 7 is shown, but one or more embodiments of the present invention are not solely limited to this configuration. The presence or absence of pinching may be detected and the learned threshold value may be updated during either one of a closing action or an opening action of the window glass.
(59) In addition, in the above-mentioned embodiment, the motor 9 is included as an example of an actuator, but one or more embodiments of the invention are not solely limited to this configuration. For example, a solenoid, or the like, may also be used as an actuator.
(60) Furthermore, in the above-mentioned embodiment, an example in which the present invention is applied to the PW control device 1 of an automobile is shown, but the invention is not limited to this configuration. One or more embodiments of the present invention may also be applied to vehicle opening/closing body control devices and opening/closing body control devices in applications other than vehicles such as an electric opening/closing roof, for example.
DESCRIPTION OF REFERENCE NUMERALS
(61) 1: PW (power window) control device (opening/closing body control device) 2a: storage unit (storage means) 2b: motor control unit (control means) 2c: position detection unit (position detection means) 2d: speed measurement unit (physical quantity measurement means) 2e: amount of change calculation unit (calculation means) 2f: pinching determination unit (determination means) 2g: threshold value update unit (update means) 6: window 7: window glass (opening/closing body) 9: motor (actuator) Z: entire movement range Zc: specific range in vicinity of the fully closed position Zo: specific range in vicinity of the fully open position