DEVICE FOR COVERING A SURFACE COMPRISING DISCREET LOCKING MEANS
20220403674 · 2022-12-22
Assignee
Inventors
Cpc classification
B60J7/085
PERFORMING OPERATIONS; TRANSPORTING
A63C19/12
HUMAN NECESSITIES
E04F10/06
FIXED CONSTRUCTIONS
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A63C19/12
HUMAN NECESSITIES
Abstract
A device for covering a surface includes (a) a covering, each longitudinal edge of which is provided with a projecting element; (b) a rotatably mounted drum suitable for rolling up or unrolling the covering, and movable in translation on rails placed on either side of the surface; (c) a system for continuously locking/unlocking the projecting element in the rails during the translation of the drum. The projecting element includes a multitude of discreet elements distributed along each longitudinal edge separated from one another by an average distance (d).
Claims
1. A device (1) for covering a surface (3) comprising: (a) a substantially rectangular cover (10) with two longitudinal edges opposite one another and two transverse edges opposite one another, each longitudinal edge being provided with a projecting element (12, 12d) extending along said edge, (b) a drum (2) of radius (R) that is mounted in rotation and is designed to roll up and unroll the cover (10), said drum (2) being mounted on a longitudinal translation mechanism on rails (6) arranged on both sides of said surface (3), each of which is made of a section with an opening (14) on one of the faces thereof that is oriented away from the surface to be covered, and being provided with a locking element (6a, 6c), said translation mechanism enabling the longitudinal translational movement of the drum in a first direction to unroll and deploy the cover over the surface to be covered (3), and in a second direction to roll up and withdraw the cover from said surface (3), (c) a deflection pulley (13) provided on each side of the surface to be covered to guide and position said projecting element (12, 12d) of each longitudinal edge of the cover opposite the opening (14) of the corresponding rail (6) during translational movement of the drum in the first direction to unroll the cover, (d) a continuous locking system for locking the projecting element (12, 12b) of the longitudinal edges of the cover (10) in the opening (14) of said rails (6), enabling the projecting element to be locked with the locking element (6a, 6c) of the corresponding rail, once the projecting element has been engaged in the opening (14) and as the cover (10) is unrolled, and to release the projecting element by disengaging from the locking element (6a, 6c) during translational movement of the drum in the second direction and as the cover is rolled up, characterized in that the projecting element of each longitudinal edge of the cover includes a multitude of discrete elements (12b) distributed along each longitudinal edge, and in that the discrete elements (12d) have an average length (L) and are arranged side by side along the corresponding longitudinal edge, separated from one another by an average distance (d) that is equal to or greater than 0 and is preferably less than L, forming projecting units of average length (Lu=L+d), in which the average length (L) and average distance (d) are measured parallel to the rails (6) when the cover is deployed, each discrete element has a mechanical flexural rigidity at least two times greater than the mechanical flexural rigidity of the cover, and the average length (Lu) of the projecting units does not exceed 2πR/N, in which N≥10 is a real number.
2. The device as claimed in claim 1, in which the locking element has a flange (6a) partially closing the side of the opening (14) of each rail (6) adjacent to the surface to be covered, and each discrete element (12d) forms a hook with an L-shaped or J-shaped profile, having a portion continuously aligned with the surface of the cover and fastened to the corresponding longitudinal edge of the cover, and a transverse portion forming the hook, extending transversely in relation to the aligned portion the hook being designed to hook the flange (6a).
3. The device as claimed in claim 1, in which the locking element includes one or more magnets (6c) positioned in the opening of each rail (6), and each discrete element (12d) has at least one ferromagnetic portion designed to face and be attracted to one or more magnets when the discrete element is inserted in the opening (14) of said rails (6).
4. The device as claimed in claim 1, in which the locking element has a flange (6a) partially closing the side of the opening (14) of each rail (6) opposite the surface to be covered, and each discrete element (12d) has a protrusion (12p) that extends away from the cover (10) and is aligned with the cover (10), the protrusion being designed to slide beneath the flange (6a) when a discrete element (12d) is inserted in the opening (14) of said rails (6).
5. The device as claimed in claim 1, in which the locking element and the discrete elements form a snap-fit assembly system comprising a protrusion snap-fitted into a recess when a discrete element (12d) is inserted into the opening (14) of said rails (6).
6. The device as claimed in claim 2, in which the locking system also includes two flexible belts (31) each of which can, during translational movement of the drum in the first direction and as the cover (10) is unrolled, be laid in the opening (14) of the corresponding rail once the discrete elements (12d) have been engaged and wedged in the opening of the rail, and during translational movement of the drum in the second direction, be removed from said opening (14), thereby releasing the discrete elements and enabling said discrete elements to be disengaged from the corresponding rail as the cover is rolled up.
7. The device as claimed in claim 1, characterized in that the translation mechanism includes a trolley (21) that is mounted on the rails (6), that transversely overhangs the surface (3) to be covered, that carries the drum (2), and that includes the following at each of the ends thereof: a drive wheel (9) with a rotary shaft parallel to the rotary shaft of said drum (2), at least one downstream caster (33av) and one upstream caster (33am) resting on the rails (6) or on a surface adjacent to the rails, enabling the longitudinal translational movement of the trolley (21), in which the former is mounted downstream and the latter is mounted upstream of the drive wheel (9) in the first direction of movement, thereby forming a triangle of which the drive wheel (9) is the upper apex.
8. The device as claimed in claim 7, in which the downstream caster (33av) and the upstream caster (33am) rest on the corresponding rail (6) and in which the translation mechanism includes two flexible belts (31) fastened only at each of the ends (35) thereof to the four corners of the surface to be covered, and extend along the longitudinal edges of the surface to be covered in the following manner: the flexible belts are positioned in the opening (14) of the rails (6) in the lateral sections (31a) between a fastening point (35) and the caster (33av, 33am) closest to said fastening point, thereby locking the discrete elements (12d) inserted into the opening (14) in the lateral section (31a) containing the downstream caster (33av), the flexible belts grip the drive wheel (9) in the central section (31b) between the two casters (33av, 33am).
9. The device as claimed in claim 7, in which the translation mechanism includes: two flexible belts (31d) including an inner face and an outer face separated from the inner face by a thickness of the belt, both the inner and outer faces of each flexible belt being notched, the inner surface of each flexible belt gripping the upstream and downstream casters (33am, 33av) as well as the drive wheel (9), and two gear racks (31c) arranged along the longitudinal edges and parallel to the opening (14) of each rail (6), preferably inside said opening, the outer surface of a portion of each of the flexible belts between the corresponding downstream caster (33av) and the upstream caster (33am) meshing with the corresponding gear rack.
10. The device as claimed claim 1, also including an engagement shoe (50) of the projecting element, inserted slidingly in each rail, upstream of the deflection pulleys (13) in the first direction of translational movement, said engagement shoe being designed to bring the projecting element into contact with the locking element (6a, 6c) of the corresponding rail (6) to lock the projecting element in the opening of the rail.
11. A use of a device as claimed in claim 1, to cover a surface (3) selected from: a pool filled or otherwise with a liquid, such as a swimming pool, or a water retention, treatment or desalination pool, a sports field, such as a tennis court or cricket pitch, a vehicle body, a glazed surface such as a greenhouse, a conservatory or a window of a vehicle.
12. A method for covering a surface (3) with a cover (10) using a covering device as claimed in claim 1, in which: (a) the drum (2) is at an upstream end of the surface to be covered, with one transverse edge of the cover being fastened to this upstream transverse end of the surface and the remainder of the cover being rolled about the drum, (b) moving the drum in a first direction above the surface to be covered along the rails (6), thereby unrolling the cover from the drum and deploying the cover on the surface portion upstream of the drum, while simultaneously guiding and holding the projecting element (12, 12d) of each longitudinal edge of the cover opposite the opening (14) of the corresponding rail (6) as the drum moves forward, (c) bringing the projecting element into contact with the locking element in the opening (14) of the rail and locking the projecting element to the rail.
Description
SHORT DESCRIPTION OF THE FIGURES
[0054] These and other aspects of the invention are described more clearly in the detailed description of specific embodiments of the invention, with reference to the figures, in which:
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DETAILED DESCRIPTION OF THE SPECIFIC EMBODIMENTS
[0065] As shown in
[0066] The device (1) comprises a substantially rectangular cover with two longitudinal edges opposite one another and two transverse edges opposite one another, each longitudinal edge being provided with a projecting element (12, 12d) extending along said edge.
[0067] A first transverse edge of the cover is fastened to a drum (2) of radius R that is at least as long as the width of the transverse edge of the cover (10), in which the longitudinal and transverse edges of the cover must be respectively wide and long enough to cover the entire surface (3) to be protected when deployed. The drum (2) is mounted in rotation about a shaft parallel to the transverse edges of the cover. The drum is then mounted on a longitudinal translation mechanism along the rails (6) arranged on both sides of said surface (3), each rail comprising a section with an opening (14) on one face oriented away from the surface to be covered and provided with a locking element (6a, 6c).
[0068] The device (1) includes a fastening system positioned at an upstream transverse end of the surface to be covered, enabling the second transverse edge of the cover to be fastened to the upstream transverse end of the surface (3) to be covered. Any known type of fastening system satisfying the stress, safety and water-tightness requirements, as applicable in consideration of the intended use, may be used. For example, the fastening system may include a plurality of straps rigidly connected to the second transverse edge of the cover (10), said straps for example being provided with anchoring hooks that are fastened to the upstream transverse end of the contour delimiting the surface (3) to be covered. Alternatively, the second transverse edge of the cover may be provided with eyelets that are fastened to the upstream transverse end of the surface by a series of hooks, screws, a cable or any other means. Another variant is to wedge the transverse edge of the cover beneath a plate that is as long as the width of the cover and is fastened to the surface by screws traversing the cover. These anchoring means, and others that are too numerous to mention, hold the upstream transverse end of the cover (10) fast.
[0069] The translation mechanism enables the longitudinal translational movement of the drum (2) in a first direction to unroll the cover by rotation of the drum in a first direction about the shaft thereof and to deploy the cover above the surface (3) to be covered, and in a second direction to roll up the cover by rotation of the drum in a second direction and to remove the cover from said surface (3).
[0070] The first direction of translational movement enables the drum to move away from the upstream transverse end of the surface and to unroll the cover (10), deploy the cover, and cover the surface (3) to be protected. The drum can be rotated in the first direction by moving the drum, which exerts a tractive force on the cover, the second transverse edge of which is fastened to the upstream transverse end. The drum has resilient means such as a helical spring that is stretched by rotation of the drum in the first direction of rotation.
[0071] The second direction of translational movement enables the drum to approach the upstream transverse end of the surface and to roll up the cover (10), withdraw the cover, and uncover the surface (3). The rotation of the drum in the second direction is made possible by the resilient means such as a helical spring that is compressed and rotates the drum in the second direction of rotation.
[0072] A deflection pulley (13) shown in
[0073] The cover can be made of any material suitable for the intended application: synthetic or natural textile materials, polymer films, polymer, metal or wooden slats, etc. The cover may be transparent, opaque or translucent and may form a fluid barrier or conversely be porous, or may even be meshed as in a net. For example, when used in swimming pools, water treatment pools and the like, it is advantageous for the cover to have drainage holes to prevent rainwater from accumulating on the cover, thereby preventing the formation of puddles of water on the surface of the cover.
[0074] The device includes a continuous locking system for locking the projecting elements (12, 12d) of the longitudinal edges of the cover (10) in the opening (14) of said rails (6). Once the projecting element has been engaged in the opening (14), this locking system enables the projecting element to be locked with the locking element (6a, 6c) of the corresponding rail as the cover (10) is unrolled. During translational movement of the drum in the second direction, the locking system is designed to release the projecting element by enabling the projecting element to disengage from the locking element (6a, 6c) as the cover is rolled up about the drum.
[0075] As shown in
[0076] In a specific case, the distance between two discrete elements (12d) can be zero (d=0) and the discrete elements can be in contact and able to pivot in relation to one another in the manner of a bicycle chain. This solution may be beneficial in specific applications, but increases the weight of the cover and the rigidity of the longitudinal edges, which is not necessarily desirable. In most cases, it is therefore preferable for d>0.
[0077] One advantage of using discrete elements (12d) rather than a continuous bead to lock the longitudinal edges of the cover in the corresponding rails is that, in the event of breakage or wear of a portion of the projecting element, said portion can be easily replaced and the cover can continue to be used, while it is not easy to repair a continuous bead with a damaged portion.
[0078] Several variants of discrete elements (12d) (see
[0079] The discrete elements of the projecting element of the longitudinal edges are guided towards the opening (14) of the corresponding rails using known means. For example and as shown in
[0080] The discrete elements can be guided into the openings by the substantially cylindrical deflection pulley (13) mounted in rotation about a shaft parallel to the transverse direction of the cover on each side of the drum.
[0081] In some cases, it may be advantageous to provide an engagement shoe (50) (see
[0082] Once inserted into the opening (14) of the corresponding rail, the discrete elements must be locked to ensure the stability of the cover covering the surface. The longitudinal edges are locked in the corresponding rails by interaction between the discrete elements and the locking element (6a, 6c) of the rails. In certain variants, locking is effected by simply releasing the transverse traction applied to the cover by the deflection pulleys (13) and optionally by the tensioning bearings, thereby enabling the locking portion of the discrete elements to be locked in the locking element (6a, 6c) of the rails. In other variants, locking is effected using a locking element outside the rails, such as flexible belts (31) that can be use both to activate translational movement of the drum and to lock the discrete elements in the opening of the rails.
[0083] In one variant, shown in
[0084] The hook is designed to hook the flange (6a) of the corresponding rail once the transverse tension applied to the cover by the deflection pulleys (13) has been released (see
[0085] In the variant shown in
[0086] In the variant shown in
[0087] In the variant shown in
[0088] It is clear that a snap-fit locking system can also include a resilient protrusion on one face of each discrete element opposite the cover, as shown in
[0089] The discrete elements can be snapped out of the opening of the corresponding rail by simply pulling on the cover while moving the drum in the second direction, thereby elastically deforming the resilient protrusion and forcing the discrete elements (12b) out of the opening.
[0090] In the variant shown in
[0091] As shown in
[0094] The terms “upstream” and “downstream” are used in relation to the movement of the drum in the first direction to deploy the cover on the surface. The surface portion positioned upstream of the drum is already covered by the cover, while the surface portion positioned downstream of the drum is not yet covered by the cover. As shown in
[0095] The drum usually moves along a surface to be covered or uncovered at a constant speed. The drive wheels (9) therefore have to turn at a substantially constant rotational speed. However, in particular for long surfaces, the external diameter of the drum can vary considerably depending on whether the cover is deployed or withdrawn. Since the deployment/withdrawal speed of the cover depends on the rotational speed of the drive wheels (which is generally constant) and since the external diameter of the drum varies as a function of the portion of cover rolled up thereon, the drum and the drive wheels (9) cannot rotate at the same speed. For smaller covers, it is possible to offset the speed differences by exerting traction on the cover. For longer covers, such as for a swimming pool or a semi-trailer, means for adjusting the relative rotational speed between the rolling/unrolling drum of the cover and the rotary shaft of the drive wheels (9) must be provided. These means may include a helical spring positioned inside the drum (2) to offset the difference between the rotational speed of the drive wheels, which must remain substantially constant, and the rotational speed of the drum, which varies as a function of the external diameter of the drum as the cover is rolled up/unrolled. As described above, during deployment of the cover, the drum rotates spontaneously as a result of the tension created by the cover, which is fastened at the upstream transverse end of the surface to be covered. If the helical spring is stretched during deployment of the cover (10) over the surface, there is no need to motorize rotation of the drum when withdrawing and rolling up the cover about the drum, the rotation of which is driven by the contraction of the helical spring. This system is very advantageous since it does not require a second motor, gear system or electronic control system to rotate the drum at the correct speed.
[0096] In a preferred embodiment of the translation mechanism illustrated in
[0099] The belt portions inserted in the lateral section (31a) positioned upstream of the upstream caster (33am), i.e. between the upstream caster and the upstream transverse end of the surface, are preferably inserted in the opening in a space between the discrete elements (12d) and a transverse wall opposite the surface to be covered, enabling the discrete elements to be further locked in the opening of the rail, as shown in the variant in
[0100] In an alternative variant of the translation mechanism illustrated in
[0101] Two gear racks (31c) are arranged along the longitudinal edges and parallel to the opening (14) of each rail (6), and in some cases inside said opening. The notched outer surface of a portion of each of the flexible belts between the corresponding downstream caster (33av) and the corresponding upstream caster (33am) meshes with the corresponding gear rack. The rotation of the drive wheels causes the rotation of the flexible belts, thereby moving the drum by meshing with the static gear racks. The drive wheels may also be brought into direct contact with the gear racks, but the contact surface between the gearing on the drive wheels and the gear racks is much smaller than with the solution including flexible belts described above, thereby preventing slippage that would skew the drum in relation to the rails and stop the device from working.
[0102] A covering device according to the present invention is particularly suited to covering surfaces such as: [0103] (a) a pool filled or otherwise with a liquid, such as a swimming pool, or a water retention, treatment or desalination pool, [0104] (b) a sports field, such as a tennis court or cricket pitch, [0105] (c) a vehicle body, such as a trailer, [0106] (d) a glazed surface such as a greenhouse, a conservatory or a window of a vehicle.
[0107] With the device according to the present invention, a surface (3) can be covered by a cover (10) very simply in the following manner: [0108] (a) the drum (2) is at the upstream end of the surface to be covered, with a second transverse edge of the cover being fastened to the upstream transverse end of the surface and the remainder of the cover being rolled about the drum, [0109] (b) moving the drum in the first direction above the surface to be covered along the rails (6), thereby unrolling the cover from the drum and deploying the cover on the surface portion upstream of the drum, while simultaneously guiding and holding the projecting element (12, 12d) of each longitudinal edge of the cover opposite the opening (14) of the corresponding rail (6) as the drum moves forward, [0110] (c) bringing the projecting element into contact with the locking element in the opening (14) of the rail and locking the projecting element to the rail.
[0111] In a covering device as described above, the longitudinal edges of the cover are firmly locked, thereby enhancing safety, in particular in the case of pools, filled or otherwise with water or another liquid. This also provides a very effective seal between the space beneath the cover and the space above the cover. Again in the case of pools, this makes it possible to significantly limit the evaporation of water and chemicals, such as chlorine. This also makes it possible to pressurize the space beneath the cover. In order to lock the longitudinal edges of the cover in this manner, the discrete elements are subjected to numerous mechanical torsional, tensile and even compressive stresses when passing through the various bearings and pulleys, which can cause the wear and breakage thereof. In this case and unlike a worn or damaged continuous bead, the damaged discrete element can be easily changed.