DEVICE FOR TREATING SEVERAL SURFACES OF OBJECTS, AND CORRESPONDING TREATMENT METHOD

Abstract

A device and method for treating several surfaces of objects, including treatment equipment for carrying out a treatment on a surface of an object; a shuttle having at least two locations configured to receive objects, which is mounted to as to be able to move between two positions, passing through intermediate positions in which the shuttle presents one surface of the objects to the treatment equipment; a first piece of handling equipment capable of placing an object in a first location when the shuttle is in its first position; a second piece of handling equipment configured to remove one object from the second location; and third piece of handling equipment configured to remove the object from the first location and turning it before placing the object in the second location.

Claims

1-12. (canceled)

13. A device for processing several faces of objects, comprising at least one item of processing equipment capable of carrying out a treatment on one face of an object presented facing said processing equipment; a shuttle having at least two slots suitable for receiving objects, said shuttle being mounted to move between a first position and a second position, via intermediate positions in which the shuttle presents a face of the objects placed in said slots opposite said processing equipment; a first handling device, configured to place an object in a first of said slots, when said shuttle is in said first position; a second handling device configured to remove an object placed in a second of said slots; and a third handling device configured to remove the object placed in said first slot and to turn the object before placing the object in said second slot.

14. The device for processing several faces of objects according to claim 13, wherein said third handling device is placed so as to handle the objects carried by said shuttle when said shuttle is in said second position.

15. The device for treating several faces of objects according to claim 13, wherein said second handling device is placed so as to manipulate the objects carried by said shuttle when said shuttle is in said second position.

16. The device for processing several faces of objects according to claim 13, wherein said at least one item of processing equipment comprise at least one printer configured to print on one face of an object.

17. The device for processing several faces of objects according to claim 16, wherein said printer is of a “drop on demand” type.

18. The device for processing several faces of objects according to claim 13, wherein said at least two slots are arranged, with respect to said shuttle, so as to pass successively opposite said item of processing equipment, when moving said shuttle between said first position and said second position.

19. The device for processing several faces of objects according to claim 18, wherein said slots are arranged, with respect to said shuttle, so that said second slot passes opposite said item of processing equipment before said first slot when moving said shuttle from said first position to said second position.

20. The device for processing several faces of objects according to claim 13, wherein said first and second slots are each configured to receive a flat object placed in a substantially horizontal position, leaving an upper face of said object visible.

21. The device for processing several faces of objects according to claim 13, wherein said shuttle is movable in translation, between said first position and said second position, along at least one guide rail.

22. The device for processing several faces of objects according to claim 13, further comprising a handler comprising a clamp constituting said second handling device and a clamp constituting said third handling device.

23. The device for processing several faces of objects according to claim 13, wherein said shuttle is a carriage in which said slots are defined, said carriage being able to carry the objects placed in said slots.

24. A method of treating multiple object faces, comprising: placing a first object in a first slot provided in a shuttle, the shuttle having a second slot comprising a second object; moving said shuttle along a trajectory during which one face of each of said first and second objects passes opposite processing equipment configured to carry out a treatment on said face; unloading said second object from said second slot, unloading said first object from said first slot, turning over said first object, and placing said first object, in an inverted position, in said second slot.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0088] The invention will be better understood on reading the following description of a preferred embodiment, given by way of a simple figurative and non-limiting example, and accompanied by figures including:

[0089] FIG. 1 is a perspective view of a device for processing both faces of cards, according to one embodiment of the invention, in a first position;

[0090] FIG. 2 is a detail view, in perspective, of part of the processing device in FIG. 1, in the first position;

[0091] FIG. 3 is a detail view of the part of the processing device shown in FIG. 2, in a second position;

[0092] FIG. 4 is a perspective view of the processing device in FIG. 1, in a third position;

[0093] FIG. 5 is a detail view of part of the processing device in the third position;

[0094] FIG. 6 is a detail view of the part of the processing device represented by FIG. 5, in a fourth position;

[0095] FIG. 7 is a detail view of the part of the processing device represented by FIG. 5, in a fifth position;

[0096] FIG. 8 is a detail view of the part of the processing device represented by FIG. 5, in a sixth position;

[0097] FIG. 9 is a detail view of the part of the processing device represented by FIG. 5, in a seventh position;

[0098] FIG. 10 is a detail view of the part of the processing device represented by FIG. 5, in an eighth position;

[0099] FIG. 11 is a schematic view showing a device for processing four faces of a parallelepipedic object, according to another possible embodiment of the invention, in a first position;

[0100] FIG. 12 is a schematic view of the processing device in FIG. 11 in a second position;

[0101] FIG. 13 is a schematic view of the processing device in FIG. 11 in a third position;

[0102] FIG. 14 is a schematic view of the processing device in FIG. 11 in a fourth position;

[0103] FIG. 15 is a schematic view of the processing device in FIG. 11 in a fifth position;

[0104] FIG. 16 is a schematic view, in perspective, showing a processing device according to another possible embodiment of the invention,

[0105] FIG. 17 is a schematic view, in perspective, showing part of a processing device according to another possible embodiment of the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0106] FIG. 1 is a perspective view of a device for processing several faces of an object according to one embodiment of the invention, specially adapted for processing the two opposite faces of cards. This device is intended to be integrated into a card personalization chain, which may also include, for example, one or more card programming devices.

[0107] In the embodiment represented, this card processing device 1 makes it possible to print both faces of the cards.

[0108] The card processing device 1 comprises a plurality of conveyors which make it possible to move a card from an entry position 101 to an exit position 102. Along the path that the cards take in this processing device, the elements closer to the entry position 101 will be considered, in the present description, as “upstream” of the elements closer to the exit position 102. Conversely, the elements closer to the exit position 102 will be considered “downstream” of the elements located closer to the entry position 101.

[0109] FIGS. 2 and 3 show a detail view of the input tray 3, which constitutes the part of the card processing device 1 on which the input position 101 is located. The cards can move on this input tray 3 following a card path 30, in which they are maintained on a substantially rectilinear trajectory by side edges. The entry position 101 constitutes a position of the card path 30 located at one edge of the tray 3, the rest of the card path 30 being located downstream of this entry position 101. The card path 30 is designed so that the cards move therein in a substantially horizontal position, one of their faces being turned upwards.

[0110] In FIG. 2, a card 21 is placed in this entry position 101. It is brought into this position, for example from other processing equipment, by a lug belt 31, the lugs of which push the cards towards the card path 30. From the entry position 101, the lug belt 31 can push the cards further downstream in the card path 30, to the position in which, in FIG. 2, a card 22 is located.

[0111] The input tray 3 carries a drive fork 32, which can slide along a rail 320 parallel to the card path 30. It is advantageously driven along this rail, in one direction or the other, by a motor, a jack or any other drive means known to those skilled in the art, which will not be described in more detail. This drive fork 32 is also movable, in a vertical direction, between a high position, in which it can move along the rail 320 without coming into contact with the cards placed in the card path 30, and a low position, in which its fingers 321 and 322 come into contact with the front and rear edges of the cards located in the card path 30.

[0112] Thus, in the position shown in FIG. 2, the drive fork 32 is located at the upstream end of the rail 320, which is closest to the entry position 101. This drive fork 32 is in its low position, such that its finger 321 and its finger 322 surround the front and rear edges of the card 22. As long as the drive fork 32 remains in this low position, it can therefore drive the card 22 in translation, by moving along the rail 320.

[0113] Thus, FIG. 3 represents the input plate on which the drive fork 32 has moved along the rail 320 as far as its downstream end, by driving the card 22 along the path of card 30.

[0114] During this movement, drive fork 32 passes card 22 under card processing equipment which is, in the embodiment, plasma processing equipment 33, which projects a plasma beam onto a face of the card to eliminate surface tension, thereby improving ink adhesion. This plasma processing equipment is able to process the face of each card which is facing upwards, here the first face of the card 22.

[0115] At the end of this movement, the card 22 is brought by the drive fork 32 to the position represented by FIG. 3, which constitutes the downstream end of the card path 30 on the input plate 3, opposite entry position 101. In this position, the card 22 is placed in a turning wheel 34 in which a portion of the card path 30 is defined. This turning wheel 34 is able to turn over the card 22, by turning a half-turn around a horizontal axis perpendicular to the direction of the card path.

[0116] After this reversal, the card 22 is in the reversed position, while remaining in the card path 30 and held between the fingers 321 and 322 of the drive fork 32. When the turning wheel 34 has thus turned over the card 22, the driving fork 32 can again move downstream, along the rail 320, by driving the turned over card 22, in order to pass this card for a second time under the plasma processing equipment 33. This new passage allows the plasma processing equipment 33 to process the second face of the card 22.

[0117] After this second pass of the card under the plasma processing equipment 33, the drive fork 32 brings the card 22 back into the turning wheel 34. The turning wheel 34 can again turn the card 22, so that its first face is again facing upwards.

[0118] At this time, drive fork 32 moves to a raised position, in which its fingers 321 and 322 no longer surround the edges of card 22. In this raised position, drive fork 32 moves along rail 320 without driving card 22. It can return to the upstream end of rail 320 to drive a new card, for example card 21 located immediately downstream of card 22. To drive this new card, the drive fork 32 is again moved to its low position, in which the fingers 321 and 322 surround the edges of the card 21.

[0119] When the drive fork 32 brings this new card 21 towards the turning wheel 34, its finger 321 pushes out of this turning wheel 34 the card 22 which was placed there previously. The card 22 is thus pushed out of the input tray 3, into a first card slot defined on a carriage 4 which is located, at this moment, next to the input tray 3, in the extension of the card path 30. This movement is identical to that which is represented by FIGS. 2 and 3 for the card 23, which is in the turning wheel 34 in the position represented by FIG. 2, and which is pushed back by the finger 321 towards the first slot 41 in the carriage 4 in the position shown in FIG. 3. The drive fork 32 therefore constitutes a first handling device, capable of placing a card in a first slot in the carriage, or shuttle 4.

[0120] Carriage 4, also called shuttle 4, is mounted to slide along a rail 40 extending horizontally, parallel to the direction of card path 30. It is advantageously driven along this rail, in one direction or the other, by a motor, a jack, or any other drive means known to those skilled in the art, which will not be described in more detail. This carriage 4 advantageously has two slots 41 and 42, each intended to receive a card in a horizontal position, one of its faces facing upwards. On this carriage 4, the first slot 41 is located upstream of the second slot 42.

[0121] When the drive fork 32 pushes the card 22 out of the tray 3, the carriage 4 is located at the upstream end of the rail 40, so that its first slot 41 is placed in the extension of the card path 30 to receive the card pushed back by the drive fork 32. At this time, the second slot 42 in the carriage 4 is occupied by the card 23, which is placed in this second slot in the upside-down position, its second face facing upwards.

[0122] Once the card 22 is in place in the slot 41, the carriage 4 moves along the rail 40 towards the downstream end thereof. During this movement, the slots 42 and 41, and therefore the cards 23 and 22 placed in these slots, pass successively under processing equipment capable of applying a treatment to the faces of the cards 23 and 22 which are facing upwards.

[0123] Among these items of processing equipment, one can see in FIG. 1 an ionizer 51 intended to eliminate static electricity on the surface of the cards, a first item of printing equipment 52, a second item of printing equipment 53, and an item of ultraviolet radiation ink drying equipment 54. This equipment makes it possible to apply the desired treatments to the face facing upwards of the cards which are placed in the slots 41 and 42 in the carriage. In this case, in the embodiment shown, they make it possible to print in two colors on the first face of the card 22 and on the second face of the card 23.

[0124] The items of printing equipment 52 and 53, which are shown schematically in FIG. 1, constitute the main items of processing equipment of the processing equipment 1. This equipment is advantageously ink jet equipment known per se to a person skilled in the art, which projects ink onto the face facing upwards of the cards circulating under the printing equipment. Such printing equipment may be monochrome or polychrome. In the case represented, the items of printing equipment 52 and 53 are monochrome, each in a different color, and are placed successively to print in two colors on the face of the cards which is turned upwards. This printing equipment is preferably of the type making it possible to deliver drops of ink on demand. Such equipment is usually designated as “drop on demand” or by the acronym “DOD”.

[0125] It should be noted that, in other embodiments of the invention, it is possible to implement, in the processing device 1, other processing equipment. It is possible, for example, for the processing equipment to be equipment for laser engraving, label deposition on one face of the card, or varnishing of one face of the card.

[0126] Advantageously, this processing equipment is capable of carrying out the processing continuously, that is to say that they can carry out their processing on one face of a card circulating at a constant speed, without there being any need to stop or slow down the carriage circulating the cards to perform the processing.

[0127] FIG. 4 represents the processing equipment 1 in which the carriage 4 is in its downstream position, after having traversed the rail 40 as far as its downstream end, by causing the cards 23 and 22 to pass under the items of processing and printing equipment 51 to 54. The card 22 which is in the first slot 41 then has its first face, facing upwards and visible in the figure, printed by the printing equipment. The card 23 which is in the second slot has its second face, facing upwards and visible in the figure, printed by the printing equipment.

[0128] When the carriage 4 is in this downstream position, as shown in FIGS. 5 to 10, it is located opposite a handler 6. This handler 6 has two clamps 61 and 62 each constituting an item of handling equipment, and which, in the position of the handler 6 represented by FIG. 5, are respectively opposite the slots 41 and 42 in the carriage 4. The clamps 61 and 62 are movable, together, in translation, in a direction perpendicular to the direction of the rail 40, between the position shown in FIG. 5 in which the clamps 61 and 62 are opposite the slots 41 and 42, and the position represented by FIG. 6, in which the clamps 61 and 62 are advanced towards the carriage 4 and respectively grasp the cards 22 and 23 placed in the slots 41 and 42.

[0129] It should be noted that the carriage 4 has notches specially intended to allow this advance of the clamps 61 and 62. In the situation represented by FIG. 6, the clamp 61 grabs the card 22 placed in the slot 41, and the clamp 62 grabs the card 23 placed in the slot 42.

[0130] After having seized the cards present in slots 41 and 42, the clamps 61 and 62 move upwards, in order to remove the cards from slots 41 and 42, as shown in FIG. 7. Each of these clamps 61 and 62 then pivots on itself by half a turn, around a horizontal axis orthogonal to the direction of the rail 40. This pivoting has the effect of turning over the cards held by the clamps 61 and 62.

[0131] During this pivoting, the whole of the handler 6 moves, along a rail 60 parallel to the rail 40, until the clamp 61 is located above the slot 42, as shown in FIG. 8. Clamps 61 and 62 are then moved down to the position shown in FIG. 9, which has the effect of placing card 22, held by clamp 61, in slot 42. This movement also allows the clamp 62 to deposit the card 23 on a card path 70 of an output tray 7, which is close to the carriage 4 when the carriage is in its downstream position.

[0132] On the tray 7, a lug belt 71 allows the card 23 to be driven in the card path 70 towards the exit position 102, at the downstream end of the tray 7, as shown in FIG. 10. From this exit position 102, the cards can be driven to undergo further processing, to be stored or to be sent.

[0133] Clamps 61 and 62 then perform a horizontal translation movement moving them away from carriage 4 and card path 70. Clamps 61 and 62 then release the cards they were carrying, which are respectively held by the edges of slot 42 and the edges of card path 70. At the end of the operation carried out by the handler 6, the card 22 which was in the first slot 41 in the carriage 4 is placed, in the upturned position, in the second slot 42 in this carriage, and the card 23 which was in the second slot 42 in the carriage 4 is placed, in the upturned position, in the card path 70 of the output tray 7.

[0134] Thus, the clamp 61 constitutes a handling device capable of removing the card placed in the second slot 42, and the clamp 62 constitutes a handling device capable of removing the card placed in the first slot 41 and of turning it before placing it in the second slot 42.

[0135] The carriage 4, whose first slot 41 is now empty, moves again to its upstream position. During this movement, it passes under the equipment 54 to 51, but this equipment preferably does not perform any processing.

[0136] When the carriage 4 is again in its upstream position, at the upstream end of the rail 40, it is close to the input tray 2, and can receive in its slot 41 a new card 21, pushed by the drive fork 32 out of input tray 3.

[0137] The carriage 4, then containing the card 22 in the second slot 42 and the card 21 in the first slot 41, can again move along its rail 40 towards its downstream position, passing under the processing equipment 51 to 54. This processing equipment then carries out its processing, in this case printing, on the faces facing upwards of the cards 21 and 22 contained in the slots 41 and 42. For card 22, this printed face is the second face, opposite the first face which was printed previously.

[0138] During this new passage of the carriage 4, the processing equipment therefore successively prints on the second face of the card 22, including the first face which was printed previously, then on a first face of the new card 21.

[0139] At the end of this new passage, when the carriage 4 reaches its downstream position, the handler 6 seizes the card 21 placed in the first slot 41 to place it, in the upturned position, in the second slot 42, and simultaneously seizes the card 22, both faces of which have been printed, to place it on the card path 70 of the output tray 7.

[0140] The carriage 4, which comprises two slots each able to contain a card, thus makes it possible to carry out the processing of the two faces of the same card with the same printing equipment. By passing the two cards very close to each other under the processing equipment, it makes it possible to obtain a good processing rate. It should also be noted that the processing of the second face of each card is carried out by the processing equipment immediately after the processing of its first face, before the processing of one face of another card.

[0141] If the embodiment described above represents a device specially adapted to the treatment of the two faces of a card, it is possible to implement the invention for the treatment of any type of object, having at least two faces, opposite or not opposite.

[0142] FIGS. 11 to 15 thus schematically represent a processing device 8 according to another embodiment, capable of processing several faces of a parallelepiped-shaped object.

[0143] This device comprises input equipment 81 and output equipment 82. A carriage 83, or shuttle 83, can move along a rail 84 between an upstream position represented by FIGS. 11 and 12 and a downstream position represented by FIGS. 14 and 15.

[0144] The carriage 83 has four slots intended to receive identical objects, 91 to 94, in different positions.

[0145] Thus, in the configuration shown by FIGS. 12 to 14, an object 94 is placed in a first slot in a position such that its face marked “A” is facing upwards and, in the configuration shown by FIGS. 11 to 14,

[0146] an object 93 is placed in a second slot in a position such that its face marked “B” is facing upwards,

[0147] an object 92 is placed in a third slot in a position such that its face marked “C” is facing upwards,

[0148] an object 91 is placed in a fourth slot in a position such that its face marked “D” is facing upwards.

[0149] In the configuration represented by FIG. 11, the object 94 is placed on input equipment 81, and carriage 83 is in its upstream position, close to input equipment 81. A first handling device 85, the operation of which is not explained in detail, makes it possible to move the object 94, as shown schematically by the arrow 801, to the first slot in the carriage 83, which was previously empty.

[0150] In this configuration represented by FIG. 12, each of the four slots in the carriage 83 contains an object. The carriage 83 can then move towards its downstream position as shown schematically by the arrow 802. During its movement, as shown in FIG. 13, it successively passes each of the objects carried in its slots under processing equipment 86, capable of applying a treatment to the face of the objects 91 to 94 which is turned upwards.

[0151] The carriage then continues its movement, as shown schematically by the arrow 803, to its downstream position shown in FIG. 14. In this position, objects 91 to 94 are located under handling equipment 87. This handling equipment 87, the operation of which is not explained in detail, is designed to simultaneously handle the objects 91 to 94 placed in the slots in the carriage 83, and move them downstream to the slot which is adjacent to them, while turning them a quarter turn, as shown schematically by the arrows 804.

[0152] At the end of this operation, as shown in FIG. 15, the object 91 is placed on the output equipment 82, the objects 92 to 94 respectively occupy the fourth, the third and the second slots in the carriage 83, and the first slot in the carriage 83 is free. This carriage 83 can then move again towards its upstream position, as shown by the arrow 806, to receive a new object in its first slot and repeat the steps previously described.

[0153] An object traversing this processing device 8, from the input equipment 81 to the output equipment 82, will therefore perform four successive movements, in the carriage 83, from the upstream position to the downstream position of this carriage. During each of these movements, this object passes under the processing equipment 86, presenting one of its different faces upwards. The device therefore allows the successive processing, by the processing equipment 86, of the four faces of the object.

[0154] It is also possible, in yet another embodiment, for a carriage to comprise several slots constituting first slots, each intended to receive an object coming from input equipment, upstream of the processing carriage, and several slots constituting second slots, each intended to receive an object coming from a first slot, after it has been returned, for example downstream of the processing equipment.

[0155] Thus, FIG. 16 shows a processing device 80 according to another embodiment, capable of processing two faces of objects. This device comprises input equipment 81 and output equipment 82. A carriage 830, or shuttle 830, can move along a rail 84, between an upstream position and a downstream position, passing under processing equipment 86.

[0156] In this embodiment, a first handling device 85 makes it possible to simultaneously place on the carriage 830 two objects coming from the input device 81, one in the slot 831 and the other in the slot 832, when this carriage 830 is in its upstream position. Slots 831 and 832 are then both first slots.

[0157] When the carriage 830 is in the downstream position, the second item of handling equipment 87 makes it possible to place, in the inverted position, in the slot 833 the object which was in the slot 831 and in the slot 834 the object which was in slot 832. Slots 833 and 834 are then both second slots.

[0158] In this embodiment, the processing equipment 86 is provided to be able to process the faces of all the objects placed in the slots in the carriage 830, therefore several objects circulating abreast.

[0159] In the embodiments represented above, the shuttle comprising several slots is a carriage which carries the objects which it moves opposite an item of processing equipment. It is also possible, in other embodiments, for a shuttle to drive several objects to several slots, without carrying them.

[0160] Thus, FIG. 17 shows a segment of a path 841 that can be used to move objects past processing equipment. A fork 88 can move along this path 841. It has three fingers 883, 884 and 885, which can drive in the path 841 the objects they surround. The fork 88 therefore constitutes a shuttle capable of simultaneously moving two objects, a first object in a first slot 882, between the finger 884 and the finger 885, and a second object in a second slot 881, between the finger 883 and the finger 884.

[0161] Those skilled in the art can of course imagine other types of shuttles, to implement the invention.

[0162] While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.