Grinding machine with pivotable tool spindle

Abstract

A grinding machine, includes a pivotable tool spindle with a workpiece spindle adapted to receive a gearwheel workpiece and for rotationally driving the gearwheel workpiece about a workpiece spindle axis, wherein the tool spindle is configured to receive a grinding tool and rotationally drive the grinding tool about a tool spindle axis, and is carried by a pivot axis in such a way that the tool spindle together with the grinding tool can be pivoted about the pivot axis, and wherein the pivot axis (A) intersects the workpiece spindle axis (C) in a common plane projection, and wherein the pivot axis is offset laterally relative to the workpiece spindle axis and does not intersect the workpiece spindle axis.

Claims

1. A grinding machine comprising: a pivotable tool spindle defining a tool spindle axis, and a workpiece spindle defining a workpiece spindle axis and adapted to receive a gearwheel workpiece and to rotationally drive the gearwheel workpiece about the workpiece spindle axis, wherein the grinding machine further comprises a pivoting table defining a pivot axis, the tool spindle is configured to receive a grinding tool and to rotationally drive the grinding tool about the tool spindle axis, the tool spindle with a received grinding tool is pivotable about the pivot axis, and the pivot axis is offset laterally relative to the workpiece spindle axis and does not intersect the workpiece spindle axis, and the grinding machine further comprises a shift axis member (i) configured to transversely displace the tool spindle and a grinding tool received thereby in a vertical plane perpendicular to the pivot axis and (ii) supported by the pivoting table, wherein the shift axis member, the tool spindle and a grinding tool received thereby collectively define a movable center of mass located at or near the pivot axis.

2. A grinding machine according to claim 1, wherein the shift axis member, the tool spindle and a grinding tool received thereby collectively define a movable center of mass which is displaceable within a symmetrical or asymmetrical region defined about the pivot axis.

3. A grinding machine according to claim 1, wherein the shift axis member, the tool spindle and a grinding tool received thereby collectively define a displaceable center of mass, wherein the center of mass is displaceable based on a shift position of the shift axis member.

4. A grinding machine according to claim 1, wherein the shift axis member is configured to provide asymmetrical transverse displacement of the tool spindle and a grinding tool received thereby relative to the pivot axis.

5. A grinding machine according to claim 1, wherein the pivot axis lacks a means to clamp the tool spindle, and the tool spindle with a grinding tool received thereby defines a center of mass at a position whereby said tool spindle and grinding tool received thereby is balanced at or near the pivot axis.

6. A grinding machine according to claim 1, wherein the grinding machine defines three additional axes which are configured as linear axes, and wherein a first of said additional axes extends parallel to the workpiece spindle axis, a second of said additional axes extends parallel to said pivot axis, and the three additional axes define a Cartesian coordinate system.

7. A grinding machine according to claim 1, wherein the grinding tool includes a grinding worm.

8. A grinding machine according to claim 1, wherein the grinding machine defines a gear grinding machine configured to grind machine straight and oblique toothing on a gearwheel workpiece.

9. A grinding machine according to claim 1, wherein the grinding machine defines a gear grinding machine configured to grind machine a gearwheel workpiece mounted on the workpiece spindle, wherein the workpiece spindle axis is a vertical workpiece spindle axis, and wherein the pivot axis is perpendicular to the vertical workpiece spindle axis.

Description

DRAWINGS

(1) FIG. 1 shows a schematic front view of a tool spindle with grinding worm, as used in prior art grinding machines;

(2) FIG. 2A shows a schematic front view of a tool spindle with grinding worm, which according to a first embodiment is pivotally mounted with its center of mass directly in the region of a pivot axis, and in which the workpiece spindle axis is offset laterally relative to the pivot axis, juxtaposed, for reference, a schematic front view of the tool spindle (with grinding worm) of FIG. 1;

(3) FIG. 2B shows a schematic front view of a tool spindle with grinding worm, which according to a second embodiment comprises a shift axis, wherein, in the situation shown, the tool spindle with grinding worm sits at a right end of the shift axis;

(4) FIG. 2C shows a schematic front view of the second embodiment of FIG. 2B, wherein, in the situation shown, the tool spindle with grinding worm sits approximately at the center of the shift axis;

(5) FIG. 2D shows a schematic front view of the second embodiment of FIG. 2B, wherein, in the situation shown, the tool spindle with grinding worm sits at a left end of the shift axis;

(6) FIG. 3A shows a schematic front view of a tool spindle with grinding worm, which according to a third embodiment of the invention comprises a shift axis, wherein a gearwheel workpiece is shown below the grinding worm;

(7) FIG. 3B shows a schematic front view of the tool spindle with grinding worm according to FIG. 3A, wherein exemplary details of the shift axis are shown;

(8) FIG. 4 shows a schematic front view of a grinding machine of an embodiment;

(9) FIG. 5A shows a schematic diagram in which the torque of the pivot axis of a conventional machine constellation is plotted over the shift path of the shift axis;

(10) FIG. 5B shows a schematic diagram in which the torque of the pivot axis of a machine constellation according to at least some embodiments of the invention is plotted over the shift path of the shift axis.

DETAILED DESCRIPTION OF EMBODIMENTS

(11) Within the scope of the present description, terms are used which are also used in relevant publications and patents. It should be noted, however, that the use of these terms is intended only for better understanding. The inventive concepts are not to be limited by the specific choice of the terms. At least some embodiments of the invention can be transferred without further ado to other conceptual systems and/or subject areas. In other areas, the terms can be applied mutatis mutandis.

(12) On the basis of the initially described FIG. 1, it can be seen that the center of mass MP does not coincide with the passage point of the pivot axis A in prior art machines. Since the spindle motor and the spindle housing 121 are relatively heavy, the center of mass MP, as indicated in FIG. 1, can lie for example to the right of the passage point of the pivot axis A. In addition, the pivot axis A and the workpiece spindle axis C intersect.

(13) The concept of the center of mass MP as used herein refers to the point in which the weight of those parts of the tool spindle 120, together with the tool 20, which are to the right of the center of mass MP are the same as the weight of those parts of the tool spindle 120, together with tool 20, which are to the left of the center of mass MP. The center of mass MP is thus the mean value weighted by the mass of the positions of all mass points of the tool spindle 120 together with the tool 20.

(14) In other words, the tool spindle 120 together with the tool 20 is in an exactly balanced state when an axis perpendicular to the drawing plane of FIG. 1 is passed through the center of mass MP and when the tool spindle 120 together with the tool 20 remains in this position.

(15) If a pivoting table 122 is used as a pivoting device which carries a shift axis and a tool spindle 120 together with a tool 20, the center of mass MP is the mean value weighted with the mass of the positions of all mass points of the pivoting table 122, the shift axis, the tool spindle 120 and the tool 20.

(16) A first example of an embodiment will now be described with reference to FIG. 2A by means of a first exemplary embodiment. In this first embodiment, the pivot axis A, or a pivot plate (not shown here) of the pivot axis A, carries only a tool spindle 120 and a tool 20.

(17) The two steps which led to the constellation according to at least some embodiments of the invention are explained with reference to FIG. 2A. FIG. 2A shows an exemplary constellation according to at least some embodiments of the invention, in which the pivot axis A has its passage through the tool spindle 120 together with the tool 20 exactly in the center of mass MP. In this ideal case, the following statement applies:

(18) A=MP.

(19) More generally, the passage of the pivot axis A can lie directly in the region of the central center of mass in at least some embodiments. Therefore the more general statement applies:

(20) AMP.

(21) It can be recognized with respect to FIG. 2A that the position of the tool spindle 120 relative to the position of the pivoting table or the pivot axis A is displaced with the balanced bearing of the tool spindle 120 together with the tool 20. The position of the pivoting table is indicated here by a dashed circle K, as also in FIG. 1.

(22) Furthermore, if possible, the tool 20 should be arranged centrally with respect to the workpiece 10 to be ground, so that all regions of the workpiece 10 can be easily reached and machined with all regions of the tool 20. Therefore, an axis offset A2 is provided as described below.

(23) The offset between the conventional position of the tool spindle 120 in FIG. 1 and the new position of the tool spindle 120 in FIG. 2A is designated by the reference symbol A1 and is indicated by a block arrow. In the constellations shown in FIGS. 1 and 2A, the position of the machine stand 101 and the position of the pivot axis A together with pivot plates (indicated by the circle K) remain the same. In FIG. 2A, only the tool spindle 120 together with the tool 20 has been shifted relative to the position of the pivot axis A by A1 and the position of the workpiece spindle axis C by A2 to the left. The displacement of the workpiece spindle axis C relative to the position of the pivot axis A is described in the following. A1 can be equal to A2 in at least some embodiments. However, A1 and A2 can also have different values in at least some embodiments.

(24) Instead of selecting an overall constellation, in which the pivot axis A and the workpiece spindle axis C continue to intersect (as shown in FIG. 2A), the workpiece spindle axis C is assigned a different position relative to the pivot axis A according to at least some embodiments of the invention.

(25) According to at least some embodiments of the invention, an overall constellation is provided for at least some embodiments in which the pivot axis A has a lateral offset A2 relative to the workpiece spindle axis C, as can be clearly seen in FIG. 2A and in FIG. 3A. FIGS. 2A to 2D and FIG. 3A clearly show that the pivot axis A and the workpiece spindle axis C cross each other but do not intersect. In embodiments with a shift axis Sh which carries a pivot axis A, this statement applies primarily to a basic or zero position. Depending on the shift path Shw of the shift axis Sh, the corresponding machine can temporarily assume a position at which the pivot axis A and the workpiece spindle axis C intersect.

(26) However, the pivot axis A and the workpiece spindle axis C always intersect in a common plane projection. The plane projection mentioned here stands perpendicularly to the drawing plane. The corresponding plane can be the plane, for example, in which the workpiece spindle axis C lies.

(27) In at least some embodiments, the pivot axis A extends perpendicularly to the workpiece spindle axis C in the mentioned plane projection, as can be seen in FIGS. 2A to 2D, 3A and FIG. 4. These two axes A and C can, however, also extend obliquely with respect to each other in a common plane projection in at least some embodiments.

(28) In at least some embodiments, in order to enable a grinding machining of a gearwheel workpiece 10 (a straight spur gear 10 is shown by way of example in FIG. 3A), the grinding machine 100 is designed to carry out several movements in a three-dimensional space in a controlled manner.

(29) Therefore, a shift axis Sh is used in at least some embodiments, which is designed for the transverse displacement of the tool spindle 120 together with the grinding tool 20 in a vertical plane which stands perpendicularly to the pivot axis A. The transverse displacement is performed along a shift path Shw. In the representations of FIGS. 2A-2D, 3A, 3B and 4, said vertical plane extends in parallel to the drawing plane.

(30) In FIGS. 2B-2D, a linear carriage 124 of the shift axis can be seen in outlines in three different shift positions. A linear carriage 124 can also be seen in FIG. 3A. FIG. 3B shows details of an exemplary shift axis Sh. In the embodiments shown in FIGS. 2B-2D, 3A and 3B, as well as in FIG. 4, the shift axis Sh sits on a pivot plate 122, which is rotatably mounted about the pivot axis A. In at least some embodiments, the pivot plate 122 lies concentrically in relation to the pivot axis A.

(31) In at least some embodiments, the shift axis Sh is designed as a linear carriage 124, which can comprise two linear guides 123 for example, as indicated in FIG. 3B. Details of a shift axis Sh and such linear carriages 124 are well known and thus no further details are given here.

(32) In addition to the transverse displacement along the shift path Shw, which is made possible here by means of the shift axis Sh, further controlled movements in the three-dimensional space are typically required. In principle, this involves relative movements of the grinding tool 20 with respect to the gearwheel workpiece 10. It is irrelevant for at least some embodiments of the invention whether, for example, the grinding tool 20 is moved and the gearwheel workpiece 10 is rotationally driven only about the workpiece spindle axis C, or whether the also gearwheel workpiece 10 can carry out (linear) movements for example.

(33) A preferred constellation of a grinding machine 100 of an embodiment is shown in FIG. 4. As already described above, the grinding machine 100 of some embodiments comprises a tool spindle 120, which is arranged in at least some embodiments in relation to the pivot axis A in such a way that the pivot axis A penetrates the tool spindle 120 directly in the region of the center of mass MP. In each case, the pivot axis A has a relative lateral offset against the position of the workpiece spindle axis C. As already mentioned above, in at least some embodiments a pivot plate 122 can be used, which carries a linear carriage 124. The linear carriage 124 is part of the shift axis Sh.

(34) In addition, in at least some embodiments, the grinding machine 100 can have three further axes X, Y, Z which are designed as linear axes.

(35) A first of these further axes, referred to here as a Y-axis, extends in the example shown parallel to the workpiece spindle axis C, as shown in FIG. 4. This Y-axis can be arranged, for example, on a machine stand 101 of the grinding machine 100. In FIG. 4, it can be seen that the Y-axis can comprise two linear guides 102 for example. The Y-axis on the machine stand 101 carries the pivot axis A here and the pivot axis A again carries the shift axis Sh as well as the tool spindle 120 together with the tool 20. Details of such a linear Y-axis are well known and no further details are given here.

(36) The Y-axis is used to perform a stroke (grinding stroke parallel to the C-axis). The Y-axis can be integrated in at least some embodiments into the machine stand 101, which also carries the tool spindle 120, as shown in FIG. 4. However, the Y-axis can also be arranged in at least some embodiments in the region of the workpiece spindle 110 in order to allow displacing the workpiece spindle 110 together with the gearwheel workpiece 10 parallel to the C-axis.

(37) A second one of these further axes, referred to here as the Z-axis, extends, for example, parallel to the pivot axis A. In the representation of FIG. 4, the corresponding Z-axis stands perpendicularly to the drawing plane. This Z-axis can, for example, enable a radial feed movement of the machine stand 101 with respect to the gearwheel workpiece 10. In FIG. 4, it can be seen that the Z-axis can comprise two linear guides 103 for example. Details of such a linear Z-axis are well-known and no further details are given here.

(38) The X-axis of such a grinding machine 100 can extend parallel to the drawing plane. In the illustrated snapshot, the tool spindle axis B lies parallel to the X-axis. If the shift axis Sh is located on the pivot plate 122, as shown in FIG. 4 by way of example, then the X-axis is not absolutely necessary. The linear movement parallel to the X-axis can be realised, for example, by the linear movement of the workpiece spindle 110 or by the linear movement of the machine stand 101 relative to the workpiece spindle 110. Such arrangements are also well known.

(39) The three further axes X, Y, Z form a Cartesian coordinate system in at least some embodiments, as shown in FIG. 4.

(40) Depending on the embodiment, the pivot axis A, or the pivot plate 122, can carry a plurality of components. In the embodiments according to FIGS. 2B to 2D, 3A, 3B and according to FIG. 4, the pivot plate 122 carries, for example, the components of the shift axis Sh and the tool spindle 120 together with the tool 20. In this case, in at least some embodiments, care is taken that the specification of the exactly balanced arrangement or the nearly balanced arrangement of the pivot axis A involves all components which are supported by the pivot plate 122, i.e. the components of the shift axis Sh are also taken into account in determining the center of mass MP. Since the tool spindle 120 together with the tool 20 can be displaced along the shift axis Sh, the center of mass MP also shifts. This will be explained below with reference to FIGS. 2B to 2D.

(41) FIG. 2B shows a schematic front view of a tool spindle 120 with a grinding worm 20, which according to this second embodiment of the invention comprises a shift axis Sh. In the illustrated situation, the tool spindle 120 sits with a grinding worm 20 at a right end of the shift axis Sh. The arrow denoted by Sh in FIG. 2B indicates that when the shift axis Sh is actuated the tool spindle 120 with the grinding worm 20 can only be displaced to the left out of this end position.

(42) FIG. 2C again shows the second embodiment. In the illustrated situation, the tool spindle 120 with the grinding worm 20 sits approximately at the center of the shift axis Sh. The double arrow in FIG. 2C, designated with Sh, indicates that the tool spindle 120 with the grinding worm 20 can be moved out of this central position to the right and left by actuating the shift axis Sh.

(43) FIG. 2D also shows the second embodiment. In the illustrated situation, the tool spindle 120 sits with a grinding worm 20 at a left end of the shift axis Sh. The arrow denoted by Sh in FIG. 2D indicates that the tool spindle 120 with the grinding worm 20 can only be displaced to the right from this end position when the shift axis Sh is actuated.

(44) In the comparison of FIGS. 2B to 2D it can be seen that the center of mass MP is displaced during the displacement of the tool spindle 120 together with the tool 20. In FIG. 2B, the center of mass MP is located to the right of the passage of the pivot axis A. In FIG. 2C, the center of mass MP is located very close to the passage of the pivot axis A and in FIG. 2D the center of mass MP is located to the left of the passage of the pivot axis A. The center of mass MP shifts not necessarily symmetrically to the passage of the pivot axis A. In practice, a range for the displacement of the center of mass MP is usually obtained which is asymmetrical to the pivot axis A.

(45) If, on the other hand, the axis Sh (in this case, the axis Sh is not a shift axis in the actual sense but a linear axis) carries the pivot plate 122 together with the tool spindle 120 and the tool 20, the components of the axis Sh do not need to be considered in the determination of the center of mass MP. In this case, the corresponding center of mass MP is also referred to as a static center of mass MP. FIG. 2A shows an embodiment with a static center of mass MP.

(46) In embodiments with a static center of mass MP, it can be advantageous to combine the passage of the pivot axis A in the design of the machine 100 with the center of mass MP, as already described. In embodiments with a moving center of mass MP, it can be advantageous to lay the passage of the pivot axis A into the displacement range of the center of mass MP when designing the machine 100, as shown in FIGS. 2B to 2D.

(47) Since the pivot axis A according to at least some embodiments of the invention does not intersect with the workpiece spindle axis C (except possibly in the mentioned temporary special case), a certain asymmetry of the tool spindle 120, or of the tool 20, relative to the workpiece spindle axis C is obtained. This asymmetry can be compensated for in at least some embodiments in such a way that the shift axis Sh is designed for the asymmetrical transverse displacement of the tool spindle 120 together with the grinding tool 20 with respect to the pivot axis A. If the shift axis Sh enables movements of 150 mm for example in one embodiment of the prior art, the shift axis Sh can allow a movement of +150 mm to the left and a movement of 120 mm to the right in some embodiments. These are merely examples of numbers.

(48) Due to the balanced arrangement, the means for holding can be smaller in size because smaller torques are to be compensated.

(49) In order to illustrate the effect of at least some embodiments of the invention graphically, the numerical examples of a conventional machine constellation were compared with the numerical examples of a machine constellation according to embodiments of the invention in FIGS. 5A and 5B. FIG. 5A shows a schematic diagram in which the torque DM of the pivot axis A of a conventional machine constellation (e.g. as shown in FIG. 1), is plotted via the shift path Shw of the shift axis Sh. Due to the unbalanced constellation, in at least some embodiments, the drive motor of the pivot axis A is able to apply torques DM in the range from 1000 Nm to 200 Nm, i.e. the drive motor is dimensioned so that it can apply a maximum of 1000 Nm.

(50) In FIG. 5B a corresponding schematic diagram of a machine constellation according to at least some embodiments of the invention (e.g. as shown in FIG. 4) is plotted over the shift path Shw of the shift axis Sh. Due to the significantly better balanced constellation, in at least some embodiments, the drive motor of the pivot axis A is only be able to apply torques DM in the range of 700 Nm to 500 Nm, i.e. the drive motor is dimensioned such that it can apply a maximum of 700 Nm.

(51) In an ideally balanced constellation, the values of the positive and the negative torque DM are the same. In order to remain at similar numerical values as in FIGS. 5A and 5B, in at least some embodiments, the torque of an ideally balanced constellation could be at 600 Nm for example, i.e. the drive motor is dimensioned in such a way that it can apply a maximum of 600 Nm.

(52) The quality of the balancing can thus be defined for example via the torque values. The smaller the amount-related difference DM of the torque values is, the better the constellation is balanced. At DM=0, the constellation is ideally balanced.

(53) According to at least some embodiments of the invention, the center of mass MP is then directly in the region of the pivot axis A if at least one of the following conditions is fulfilled (the figures in brackets refer to the numerical example in FIG. 5B): B1. If the amount-related smaller value of the negative and of the positive torque (500 Nm is less than 700 Nm) deviates by less than 30% from the larger value (here 700 Nm). In the embodiment of FIG. 5B, the 500 Nm are approximately 71.43% of the 700 Nm. The value which is smaller in respect of amount therefore deviates by less than 30% from the larger value and the condition B1 is considered fulfilled. In the embodiment of FIG. 5A, these values deviate by 80% from each other and the condition B1 is far from being fulfilled. B2. If the difference (700 Nm500 Nm=200 Nm) of the absolute value of the positive torque (700 Nm) and the absolute value of the negative torque (|500 Nm|=500 Nm) deviate by less than 20% of the sum (700 Nm+500 Nm=1200 Nm) of the absolute value of the negative torque (|500 Nm|=500 Nm) and of the absolute value of the positive torque (700 Nm). In the embodiment of FIG. 5B, this definition yields a value of approx. 16.67%. Since 16.67% is less than 20%, in the case of FIG. 5B the condition B2 is regarded as fulfilled. In the embodiment of FIG. 5A, this definition yields a value of approximately 66.67% and the condition B2 is by no means fulfilled. B3. If in a diagram in which the torque DM of the pivot axis A is plotted over the shift path Shw of the shift axis Sh, the course of the torque DM is symmetrical with respect to the axis which maps the shift path Shw, the condition B3 is fulfilled. B4. If in a diagram in which the torque DM of the pivot axis A is plotted over the shift path Shw of the shift axis Sh, the course of the shift path Shw is symmetrical with respect to the axis which maps the torque DM, the condition B4 is fulfilled.

(54) In at least some embodiments, the conditions B1 and/or B2 are applied to constellations in which the pivot axis A does not carry a shift axis Sh (see FIG. 2A for example).

(55) In at least some embodiments, the conditions B2 and/or B3 and/or B4 are applied to constellations in which the pivot axis A carries a shift axis Sh (see FIGS. 2B-2D, 3A, 3B, 4 for example).

(56) With respect to FIG. 5B, it can be seen by way of example that the shift axis Sh can be designed for the asymmetrical transverse displacement of the tool spindle 120 together with the grinding tool 20 with respect to the pivot axis A. The shift path Shw goes significantly further into the negative range than in the positive range of the diagram (i.e. the shift axis Sh allows larger movements to the left than to the right).

(57) As may be recognized by those of ordinary skill in the pertinent art based on the teachings herein, numerous changes and modifications may be made to the above described and other embodiments of the present invention without departing from the spirit of the invention as defined in the claims. Accordingly, this detailed description of embodiments is to be taken in an illustrative, as opposed to a limiting sense.