Abstract
An electric work vehicle includes a carrier provided separately from a vehicle body for mounting/dismounting a battery, a carrier storage section provided in the vehicle body for attaching the carrier to the vehicle body, and an attachment mechanism for attaching/detaching the carrier to/from the carrier storage section.
Claims
1. An electric work vehicle comprising: a vehicle body; a carrier provided separately from the vehicle body for mounting/dismounting a battery, the carrier having wheels for movement thereof; a carrier storage section provided in the vehicle body for attaching the carrier to the vehicle body; an attachment mechanism for attaching/detaching the carrier to/from the carrier storage section; and a fixing mechanism for releasably connecting the carrier to the carrier storage section, the fixing mechanism comprising: a handle portion on the carrier, the handle portion movable between a lowered position and an elevated position; and an engaging portion on the attachment mechanism, wherein: in response to movement of the handle portion to the lowered position when the carrier is attached to the carrier storage section, the handle portion engages the engaging portion to fix the carrier to the carrier storage section, and in response to movement of the handle portion to the elevated position when the carrier is attached to the carrier storage section, the handle portion disengages the engaging portion to release the carrier to the carrier storage section.
2. The electric work vehicle according to claim 1, wherein: the carrier includes: an entrance/exit opening portion provided at a front portion in a carrier movement direction for effecting attachment/detachment of the battery to/from the carrier; and a fixing portion for fixing/releasing the battery to/from the carrier.
3. The electric work vehicle according to claim 1, wherein the handle portion includes: a front side handle portion provided at a front portion in the carrier movement direction; and a rear side handle portion provided at a rear side in the carrier movement direction.
4. The electric work vehicle according to claim 3, further comprising: a frame that interconnects the front side handle portion and the rear side handle portion, wherein, when the battery is attached to the carrier, the front side handle portion and the rear side handle portion are located upwardly of the battery.
5. The electric work vehicle according to claim 3, wherein: each of the front side handle portion and the rear side handle portion is configured to be extendible and contractible between a lowered position where the handle portion approaches the battery that is attached to the carrier, and an elevated position elevated from the lowered position.
6. The electric work vehicle according to claim 1, further comprising: right and left rear wheels supporting the vehicle body; and a cover body provided in the vehicle body to be operable between a closing position for covering the carrier storage section and an opening position upwardly distant from the closing position; wherein the carrier storage section is disposed between the right and left rear wheels; in response to an operation of the cover body to the opening position, the carrier is attachable/detachable to/from the carrier storage section from a rear side of the vehicle body; and a portion of the cover body corresponding to an upper side of the carrier storage section is opened.
7. The electric work vehicle according to claim 1, further comprising: a cover provided in the carrier for covering an upper portion of the battery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) FIG. 1 is an overall side view of a riding type grass mower as one example of a work vehicle, according to one embodiment (same is true through to FIG. 13),
(2) FIG. 2 is an overall plan view of the riding type grass mower,
(3) FIG. 3 is a perspective view showing vicinity of a carrier storage section,
(4) FIG. 4 is an overall perspective view of a carrier,
(5) FIG. 5 is an overall perspective view of a battery and the carrier, illustrating the battery to be attached to the carrier,
(6) FIG. 6 is an overall perspective view of the battery and the carrier with the battery being attached to the carrier,
(7) FIGS. 7-12 are side views for explaining the carrier that supports the battery is to be attached and fixed in position to the carrier storage section, and
(8) FIG. 13 is an overall perspective view of a carrier according to a further embodiment.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(9) FIGS. 1-13 show an electric riding type grass mower as one example of an electric work vehicle. A mark [F] represents a front direction of a vehicle body 7, a mark [B] represents a rear direction of the vehicle body 7, a mark [U] represents an upper direction of the vehicle body 7, and a mark [D] represents a lower direction of the vehicle body 7, respectively. Further, a mark [R] represents a right direction of the vehicle body 7 and a mark [L] represents a left direction of the vehicle body 7, respectively.
(10) (General Configuration of Riding Type Grass Mower)
(11) As shown in FIG. 1 and FIG. 2, the riding type grass mower includes: right and left front wheels 1 supported at a front portion of the vehicle body 7; right and left rear wheels 2 supported at a rear portion of the vehicle body 7; a mower 3 supported at a lower portion of the vehicle body 7 between the front wheels 1 and the rear wheels 2; a carrier storage section 4 supported at a rear portion of the vehicle body 7 between the right and left rear wheels 2; and a driver's seat 5 and a rollover protection structure frame (to be referred to as ROPS frame hereinafter) 6 supported at upper portions of the vehicle body 7, etc.
(12) As shown in FIG. 1 and FIG. 2, the vehicle body 7 includes: right and left vehicle body frames 8 extending along the front/rear direction of the vehicle body 7; and a floor 9 connected to/between the right and left vehicle body frames 8. The driver's seat 5 is supported at a rear portion of the floor 9, and a lower portion of the ROPS frame 6 is connected to the right and left vehicle body frames 8.
(13) (Arrangements Relating to Front Wheels and Rear Wheels)
(14) As shown in FIG. 1 and FIG. 2, the right and left front wheels 1 are of freely rotatable caster wheel type and are supported at front portions of the right and left vehicle frames 8.
(15) As shown in FIG. 1 and FIG. 2, a support bracket 12 is connected to rear portions of the right and left vehicle frames 8; right and left electric motors 10 and speed reduction mechanisms 11 are connected to the support bracket 12; and the rear wheels 2 are supported at the speed reduction mechanisms 11. In operation, power of the electric motor 10 is transmitted via the speed reduction mechanism 11 to the rear wheel 2, and the right and left rear wheels 2 are rotatably driven independently of each other.
(16) As shown in FIG. 1 and FIG. 2, right/left fenders 13 are provided upwardly of the right and rear wheels 2. And, right/left speed changer levers 14 are provided at front portions of the right/left fenders 13. Each speed changer lever 14 is operable from a neutral position to a forward side forwardly of the neutral position or a reverse side rearwardly of the neutral position. Downwardly of the driver's seat 5, there is provided a control device 15, and operational positions of the right and left speed changer levers 14 are inputted to this control device 15.
(17) As shown in FIG. 1 and FIG. 2, when the right speed changer lever 14 is operated to the neutral position, the control device 15 renders the right electric motor 10 to a stop state. When the right speed changer lever 14 is operated to the forward side, the control device 15 causes the right electric motor 10 to operate in the forward side. When right speed changer lever 14 is operated to the reverse side, the control device 15 causes the right electric motor 10 to operate in the reverse side. The left electric motor 10 is operated similarly to the above.
(18) As described above, with operations of the right and left speed changer levers 14, the right and left rear wheels 2 are driven to the forward side and the reverse side independently of each other, whereby forward traveling, reverse traveling and right and left turns can be effected.
(19) (Configuration of Mower)
(20) As shown in FIG. 1 and FIG. 2, the mower 3 includes a mower deck 16, and a cutter blade 17 supported inside the mower deck 16 to be rotatable about a vertical axis. And, this cutter blade 17 is rotatably driven by an electric motor 18.
(21) As shown in FIG. 1 and FIG. 2, the mower 3 is supported by the vehicle body frames 8 via a link mechanism 19 to be liftable up/down. There are provided an electric actuator (not shown) for lifting the lift mechanism 19 up/down and an operational pedal 20 for operating the electric actuator.
(22) When the operational pedal 20 is stepped on to operate the electric actuator, the mower 3 can be lifted up/down to a non-working position (see FIG. 1) elevated off the ground surface and a working position placed in contact with the ground surface.
(23) (Configuration of Carrier Storage Section)
(24) As shown in FIG. 1 and FIG. 2, the carrier storage section 4 is supported at a rear portion of the vehicle body 7 (the rear side of the driver's seat 5 and the ROPS frame 6) and between the right and left rear wheels 2.
(25) As shown in FIG. 3, in the carrier storage section 4, right/left side portions 21 are connected to the rear portions of the right/left vehicle body frames 8, and a front portion 22 is connected to/between front portions of the right/left side portions 21. And, a lower portion 23 is connected to/between lower portions of the right/left side portions 21 and a lower portion of the front portion 22. With these, the upper side and the rear side of the carrier storage section 4 are opened to the outside.
(26) As shown in FIG. 3, right/left first guiderails 24 (corresponding to an attachment mechanism) extending along the front/rear direction are connected to the right/left side portions 21. To portions of the right/left side portions 21 located upwardly of the first guiderails 24, there are connected right/left second guiderails 25 (corresponding to the attachment mechanism) extending along the front/rear direction.
(27) As shown in FIG. 3, right and left opening portions 24a, 25a (corresponding to a fixing mechanism and corresponding to an engaging portion), which are opened in the vertical direction, are formed at front portions of the right/left first guiderails 24 and at front portions of the right/left second guiderails 25. Right/left rollers 26 are rotatably supported at portions of the right/left side portions 21 rearwardly of the first guiderails 1.
(28) (Configuration of Cover Body for Covering Carrier Storage Section)
(29) As shown in FIGS. 1, 2 and 3, there is provided a cover body 27 that covers the carrier storage section 4. The cover body 27 includes a frame portion 27a having a channel-shape in a plan view, a rear portion 27b connected to the rear portion of the frame portion 27a, right/left side portions 27c connected to right/left portions of the rear portion of the frame portion 27a, and a lower portion 27d connected to/between lower portions of the right/left side portions 27c.
(30) As shown in FIGS. 1, 2 and 3, right/left support brackets 28 are connected to right/left lower portions of the ROPS frame 6; and the right/left front portions of the frame portion 27a of the cover body 27 are supported to be pivotable about a transverse axis P1 of right/left support brackets 28 extending in the left-right direction. With this, the cover body 27 is operable between a closing position (see FIG. 1 and FIG. 2) for covering the carrier storage section 4 and an opening position upwardly distant from the closing position (see FIG. 3).
(31) As shown in FIG. 1 and FIG. 2, the cover body 27 has no portion that corresponds to its ceiling (the portion opposed to the upper side of the carrier storage section 4).
(32) With the above arrangement, when the cover body 27 is operated to the closing position, the upper side of the carrier storage section 4 remains opened to the outside, whereas the rear side of the carrier storage section 4 is covered by the rear portion 27b, the side portions 27c and the lower portion 27d of the cover body 27.
(33) (Configuration of Carrier)
(34) A carrier 29 to be attached to the carrier storage section 4 will be described next.
(35) As shown in FIG. 4, the carrier 29 includes, as principal components thereof, a lower portion 30, vertically oriented right/left side portions 31 connected to right/left portions of the lower portion 30, and vertically oriented right/left rear portions 32 connected to a rear portion of the lower portion 30 and right/left rear portions of the side portions 31.
(36) The lower portion 30 has a quadrangle-shape as seen in a plan view, and right/left leg portions 33 made of rubber are connected under downward orientation to right/left portions of the front portion of the lower portion 30.
(37) As shown in FIG. 4, each side portion 31 has an X-shape as seen in its side view, and right/left wheels 35 for movement are rotatably supported at right/left support portions 34 connected to the rear portions of the side portions 31. Right/left guide portions 36 are connected at upper portions of the side portions 31 along the front/rear direction. And, right and left rollers 37 are rotatably supported at front portions of the upper portions of the side portions 31.
(38) As shown in FIG. 4, right/left pipe portions 38 are connected to right/left front upper portions of the side portions 31; and a frame 39 is connected between the pipe portions 38. Right/left frames 40 are connected to/between the right/left pipe portions 38 and the right/left rear portions 32.
(39) Upper and lower frames 41 are connected to/between the right/left rear portions 32, and the right/left rear portions 32 form right/left pipe portions 42.
(40) As shown in FIG. 4, the front portion of the lower portion 30, the front portions of the side portions 31, the pipe portions 38 and the frame 39 together define an entrance/exit opening portion 46. To front portions of the side portions 31, a fixing portion 47 extending along the left-right direction is detachably attached by bolts 50.
(41) As shown in FIG. 4, a front handle portion 43 having an arch-shape in its front view is vertically slidably inserted into the pipe portions 38. A rear handle portion 44 having an arch-shape in its front view is vertically slidably inserted into the pipe portions 42. To/between the handle portions 43, 44, right and left frames 45 are connected.
(42) With the above-described arrangements, as shown in FIG. 4, at the front portion in the movement direction (front/rear direction) of the carrier 29, the front handle portion 43 is provided. At the rear portion in the movement direction (front/rear direction) of the carrier 29, the rear handle portion 44 is provided. As shown in FIG. 6, when the battery 48 is supported on the carrier 29, the handle portions 43, 44 and the frames 45 are located upwardly of this battery 48.
(43) As shown in FIG. 4, the handle portions 43, 44 and the frames 45 are provided integrally in the carrier 29 to be extendible/contractible between a lowered position and an elevated position.
(44) As shown in FIG. 11 and FIG. 12, when the handle portions 43, 44 and the frames 45 are set to the lowered position, the handle portions 43, 44 and the frames 45 are located adjacent to the battery 48 supported on the carrier 29. As shown in FIG. 6, the elevated position can be set by moving the handle portions 43, 44 and the frames 45 upwardly from the lowered position.
(45) (Attachment of Battery to Carrier and Detachment of Battery from Carrier)
(46) As shown in FIG. 5, inside a box body having a cubic shape, many lithium ion battery cells (not shown), relays (not shown), a fuse (not shown), etc. are provided, thus together constituting the battery 48. At an upper portion of the front portion of the battery 48, a connecting terminal 48a is provided.
(47) When the battery 48 is to be placed in and attached to the carrier 29, as shown in FIG. 5, the fixing portion 47 will be removed from the carrier 29, and the handle portions 43, 44 and the frames 45 will be set to the elevated position. Then, while the handle portions 43, 44 and the frames 45 are being held, and with orienting the entrance/exit opening portion 46 to the front side, the carrier 29 is caused to advance toward the rear portion of the battery 48 (the side opposite the connecting terminal 48a of the battery 48) placed on the floor surface.
(48) As shown from FIG. 5 to FIG. 6, the battery 48 is to be introduced into the carrier 29 through the entrance/exit opening portion 46; and the battery 48 will be introduced into the carrier 29 until the battery 48 passes the lower side of the frames 39, 40 to reach the rear portions 32.
(49) Thereafter, as shown in FIG. 6, by attaching the fixing portion 47 to the side portions 31 with the bolts 50, the battery 48 can be fixed to the carrier 29, thus realizing a state in which the battery 48 is attached to the carrier 29 (the state of being supported thereto).
(50) When the battery 48 is to be removed and detached from the carrier 29, as shown from FIG. 6 to FIG. 5, the fixing portion 47 will be removed (releasing state of the fixing portion 47), while the handle portions 43, 44 and the frames 45 are being held, the carrier 29 is caused to move in reverse, and the battery 48 will be withdrawn through the entrance/exit opening portion 46 and detached from the carrier 29.
(51) As described above, when the battery 48 is introduced to and attached to the carrier 29, and when the battery 48 is withdrawn and detached from the carrier 29, the same operations as above can be carried out also when the handle portions 43, 44 and the frames 45 are set to the lowered position (see FIG. 4).
(52) (Attachment of Carrier Supporting Battery to Carrier Storage Section)
(53) Next, there will be explained regarding attachment of the carrier 29, having the battery 48 supported thereon, to the carrier storage section 4 after the battery 48 is attached to the carrier 29 as described above.
(54) As shown in FIG. 7, the cover body 27 will be operated to the opening position in advance. Then, in the carrier 29 supporting the battery 48, the handle portions 43, 44 and the frames 45 will be set to the elevated position and then the lower portions 43a (corresponding to the fixing mechanism) of the handle portions 43, 44 will be located upwardly of the guide portions 36 in advance.
(55) As shown in FIG. 7, while the handle portions 43, 44 and the frame 45 are being held, the carrier 29 will be caused to advance from the rear side of the vehicle body 7 toward the carrier storage section 4, with the entrance/exit opening portion 46 (the connecting terminal 48a of the battery 48) being oriented to the front side.
(56) As shown in FIG. 8, when the carrier 29 reaches the carrier storage section 4, the front portion of the carrier 29 will be elevated and the rollers 37 of the carrier 29 will be inserted from the rollers 26 of the carrier storage section 4 and between the first guiderails 24 and the second guiderails 25, and the front portions of the guide portions 36 of the carrier 29 will be placed onto the rollers 26 of the carrier storage section 4.
(57) As shown in FIG. 9, the rear portion of the carrier 29 will be elevated and the carrier 29 will be pushed to the forward side to be introduced into the carrier storage section 4. The guide portions 36 of the carrier 29 will pass between the first guiderails 24 and the second guiderails 25 of the carrier storage section 4, and the lower portions 43a of the handle portions 43 of the carrier 29 will pass the upper side of the second guiderails 25 of the carrier storage section 4.
(58) In this case, as shown in FIG. 9, the posture of the carrier 29 should be maintained such that the guide portions 36 of the carrier 29 and the lower portions 43a of the handle portions 43 will not come into contact with the first guiderails 24 or the second guiderails 25 of the carrier storage section 4.
(59) With the above arrangement, the weight of the carrier 29 is supported via the rollers 37 by the first guiderails 24 of the carrier storage section 4, and the carrier 29 will be moved to the forward side while the rollers 37 of the carrier 29 roll on the first guiderails 24 of the carrier storage section 4. Therefore, the carrier 29 can be introduced smoothly into the carrier storage section 4.
(60) As shown in FIG. 10, when the carrier 29 reaches the front portion 22 of the carrier storage section 4, the pushing operation of the carrier 29 will be stopped and the guide portions 36 of the carrier 29 will be placed on the first guiderails 24 of the carrier storage section 4. Whereby, the weight of the carrier 29 will be supported by the first guiderails 24 of the carrier storage section 4 via the rollers 37 and the guide portions 36.
(61) As shown in FIG. 10, when the carrier 29 reaches the front portion 22 of the carrier storage section 4, the lower portions 43a of the handle portions 43 of the carrier 29 will be located upwardly of the openings 24a, 25a of the first guiderails 24 and the second guiderails 25 of the carrier storage section 4.
(62) As shown in FIG. 11, when the handle portions 43, 44 and the frames 45 of the carrier 29 are set to the lowered position, the lower portions 43a of the handle portions 43 of the carrier 29 will enter the opening portions 24a, 25a of the first guiderails 24 and the second guiderails 25 of the carrier storage section 4.
(63) With the above, the handle portions 43 of the carrier 29 will be engaged with the first guiderails 24 and the second guiderails 25 of the carrier storage section 4, so that the carrier 29 is fixed to the carrier storage section 4 (corresponding to the fixing state of the fixing mechanism).
(64) A harness (not shown) will be connected to/between the control device 15 and the connecting terminal 48a of the battery 48, and as shown in FIG. 12, the cover body 27 will be operated to the closing position.
(65) In this case, since the cover body 27 has no portion which corresponds to its ceiling (portion opposed to the upper side of the carrier storage section 4), as shown in FIGS. 1, 2 and 12, when the cover body 27 is operated to the closing position, the upper sides of the carrier 29 and the battery 48 (the carrier storage section 4) remain opened, and the handle portions 43, 44 and the frames 45 of the carrier 29 protrude slightly above the cover body 27 as seen in a side view.
(66) Whereas, the rear sides of the carrier 29 and the battery 48 (the carrier storage section 4) are covered by the rear portion 27b, the side portions 27c and the lower portion 27d of the cover body 27.
(67) (Detachment of Carrier Supporting Battery from Carrier Storage Section)
(68) When the carrier 29 supporting the battery 48 is to be detached from the carrier storage section 4, as will be described below, reverse operations to those described in the above section (attachment of carrier supporting battery to carrier storage section) will be effected.
(69) Namely, as shown in FIG. 12 and FIG. 11, the cover body 27 will be operated to the opening position and the harness connecting the control device 15 to the connecting terminal 48a of the battery 48 will be removed.
(70) Then, the handle portions 43, 44 and the frames 45 of the carrier 29 will be operated to the elevated position, and the lower portions 43a of the handle portions 43 of the carrier 29 will be withdrawn upwards from the first guiderails 24 and the second guiderails 25 of the carrier storage section 4.
(71) Whereby, as shown in FIG. 10, the engagement between the handle portions 43 of the carrier 29 and the first guiderails 24 and the second guiderails 25 of the carrier storage section 4 will be released, thus releasing the fixation of the carrier 29 to the carrier storage section 4 (corresponding to the releasing state of the fixing mechanism).
(72) As shown in FIG. 10 and FIG. 9, the rear portion of the carrier 29 will be elevated slightly and the carrier 29 will be pulled to the rear side to be withdrawn from the carrier storage section 4. In this case, the posture of the carrier 29 should be maintained such that the guide portions 36 of the carrier 29 and the lower portions 43a of the handle portions 43 will not come into contact with the first guiderails 24 or the second guiderails 25 of the carrier storage section 4.
(73) With the above arrangement, as shown in FIG. 9, the weight of the carrier 29 is supported via the rollers 37 by the first guiderails 24 of the carrier storage section 4, and the carrier 29 will be moved to the rear side while the rollers 37 of the carrier 29 roll on the first guiderails 24 of the carrier storage section 4. Therefore, the carrier 29 can be withdrawn smoothly from the carrier storage section 4.
(74) As shown in FIG. 9 and FIG. 8, when the rollers 37 of the carrier 29 reach the rear portions of the first guiderails 24 of the carrier storage section 4, the rear portion of the carrier 29 will be lowered to bring the wheels 35 of the carrier 29 into contact with the ground surface.
(75) Next, as shown in FIG. 8 and FIG. 7, the carrier 29 kept under its forwardly elevated posture will be caused to move to the rear side, to separate the rollers 37 of the carrier 29 rearwardly away from the first guiderails 24, and then the front portion of the carrier 29 will be lowered back to the state shown in FIG. 7.
Other Embodiments
(76) [1] As shown in FIG. 13, the carrier 29 may have a cover 49 for covering the upper portion of the battery 48.
(77) As shown in FIG. 13, the cover 49 includes an upper portion 49a, right and left side portions 49b, a front portion 49c and a rear portion 49d. The side portions 49b of the cover 49 are connected to upper portions of the side portions 31. And, the pipe portions 38, as shown in FIG. 4, are connected to the outer front portions of the side portions 49b of the cover 49.
(78) As shown in FIG. 13, on the inner portions of the rear portion 49d of the cover 49, the pipe portions 42 as shown in FIG. 4 are provided. And, in the pipe portions 38, 42, the handle portions 43, 44 as shown in FIG. 4 are vertically slidably inserted.
(79) As shown in FIG. 13, the lower side portion of the front portion 49c of the cover 49 is set to the same height as the frame 39 shown in FIG. 4, and the lower side portion of the front portion 49c of the cover 49 forms the upper side portion of the entrance/exit opening portion 46.
(80) [2] The carrier 29 may have four wheels 35 as being supported at the front portion and the rear portion of the respective side portions 31. In this case, they can be caster type wheels 35.
(81) The fixing portion 47 can be attached to/between the front portion of the lower portion 30 and the frame 39 (or the front portion 49c of the cover 49).
(82) The handle portions 43, 44 may be provided at the right portion and the left portion of the carrier 29 along the front/rear direction.
(83) The carrier storage section 4 may be provided at a front portion of the vehicle body 7 between the right and left front wheels 1, such that the carrier 29 may be configured to be attachable/detachable to/from the carrier storage section 4 from the front side of the vehicle body 7. With this arrangement, a utility implement (not shown) can be supported to the rear portion of the vehicle body 7.
(84) The opening portions 24a, 25a may be provided at rear portions of the first guiderails 24 and the second guiderails 25. Whereby, in response to an operation of the handle portions 43, 44 and the frames 45 to the lowered position, the lower portion of the rear handle portion 44 will enter the opening portions 24a, 25a of the first guiderails 24 and the second guiderails 25, thus obtaining a fixing state of the fixing mechanism.
(85) The cover body 27 may be provided with a portion that corresponds to its ceiling (portion opposed to the upper side of the carrier storage section 4).
(86) [3] The present invention is applicable not only to a riding type grass mower, but also to another electric work vehicle such as a tractor, etc. that mounts a battery and effects a work implement operation while traveling.
