PIERCING TOOL
20220400594 ยท 2022-12-22
Assignee
Inventors
Cpc classification
International classification
Abstract
Provided is a piercing tool which can be used by optionally replacing a distal end portion, which is to be first brought into abutment against an object to be pierced such as the ground, and can rigidly mount the distal end portion. A piercing tool (1) includes: a distal end portion (2), which has a cylindrical shape, and is to be first brought into abutment against an object; and a main body portion (3), which has a cylindrical shape at at least a part of the main body portion (3), and has one end portion to which the distal end portion (2) is mounted. The distal end portion (2) is configured so as to be removably mounted to the one end portion (32) of the main body portion (3). The main body portion (3) has an outer peripheral surface having a male thread (36) formed so as to be engaged with the female thread at the end portion (32) of the main body portion (3) on a side to which the distal end portion (2) is mounted, and includes an incomplete thread portion formed in an inner end portion area in the male thread (36). The distal end portion (2) has a penetrating screw hole (26) in a portion facing the male thread (36), and, when the distal end portion (2) is mounted to the one end portion (32) of the main body portion (3), a stop screw (4) having no head portion is fitted and fixed into the penetrating screw hole (26).
Claims
1. A piercing tool, comprising: a distal end portion, which has a cylindrical shape, and is to be first brought into abutment against an object; and a main body portion, which has a cylindrical shape at at least a part of the main body portion, and has one end portion to which the distal end portion is mounted, wherein the distal end portion is removably mounted to the one end portion of the main body portion, and has an inner peripheral surface having a female thread formed at an end portion of the distal end portion on a side to be mounted to the main body portion, wherein the main body portion has an outer peripheral surface having a male thread formed so as to be engaged with the female thread at the end portion of the main body portion on a side to which the distal end portion is mounted, and includes an incomplete thread portion formed in an inner end portion area in the male thread, and wherein the distal end portion has a penetrating screw hole in a portion facing the male thread, and, when the distal end portion is mounted to the one end portion of the main body portion, a stop screw having no head portion is fitted and fixed into the penetrating screw hole.
2. The piercing tool according to claim 1, wherein the stop screw has an adhesive applied to a screw tip of the stop screw.
3. The piercing tool according to claim 1, wherein the stop screw is a screw made of synthetic resin.
4. The piercing tool according to claim 1, wherein the penetrating screw hole is formed at a position facing the incomplete thread portion.
5. The piercing tool according to claim 1, wherein the incomplete thread portion is a portion that engages with a part of the female thread of the distal end portion in a non-normal state, and is formed in a shape in which valleys of the male thread become shallower as being away from the one end portion of the main body portion.
6. The piercing tool according to claim 1, wherein the distal end portion has a Rockwell hardness higher than a Rockwell hardness of the main body portion.
7. The piercing tool according to claim 1, wherein an outer peripheral surface of the distal end portion has a hook hole for inserting a projection of a hook spanner.
8. The piercing tool according to claim 1, further comprising, as the distal end portion, a plurality of distal end portions of different kinds that differ in one or both of a size and a shape of an opening of a distal end port to be first brought into abutment against the object, or a plurality of distal end portions of different kinds that differ in a material.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0056] Now, embodiments of the present invention are described with reference to the attached drawings.
First Embodiment
[0057] In
[0058] As illustrated in
[0059] Further, the piercing tool 1 is configured as, for example, a piercing tool, which is a so-called tine, to be used for an operation such as perforation, which is performed by piercing the ground such as turf being an example of the object with the piercing tool and pulling out the piercing tool.
[0060] The distal end portion 2 of the piercing tool 1 is a portion having a tapered cylindrical shape in appearance, and is made of, for example, a metal material.
[0061] As illustrated in
[0062] Further, as illustrated in
[0063] Moreover, as illustrated in
[0064] The main body portion 3 in the piercing tool 1 is a portion having a substantially cylindrical shape in appearance, and is made of, for example, a metal material.
[0065] As illustrated in
[0066] Further, as illustrated in
[0067] As illustrated in
[0068] Further, as illustrated in
[0069] In the mounting portion 32, the male thread 36 is formed to have a required thread length W1 at the substantial center of the outer peripheral surface having the length M1. Further, the mounting portion 32 has an outer peripheral surface portion 32a having a groove shape in which the male thread 36 is absent between the male thread 36 and the end portion of the main body 31. Further, the mounting portion 32 has an outer peripheral surface portion 32b having a cylindrical shape in which the male thread 36 is absent on a side opposite to the outer peripheral surface portion 32a with respect to the male thread 36. Further, one end of the mounting portion 32 is open and serves as one end of the penetration space 34 of the main body 31. The reference symbol 32c in
[0070] As illustrated in
[0071] Further, as illustrated in
[0072] As illustrated in
[0073] Further, as illustrated in
[0074] The incomplete thread portion 37 is formed in an end portion area in the thread length W1 of the male thread 36 which is away from the end portion of the main body portion 3 on the side on which the distal end portion 2 is mounted. The incomplete thread portion 37 in the first embodiment is formed in such a shape that valleys 36b located between ridges 36a of the male thread 36 become shallower as being away from the above-mentioned end portion of the main body portion 3. A straight line J indicated by the two-dot chain line illustrated in the circle indicated by the one-dot chain line in
[0075] Such an incomplete thread portion 37 is formed, for example, in a range corresponding to two to three pitches of the male thread 36.
[0076] Meanwhile, as illustrated in
[0077] Further, the main body 21 has the penetration space 24 having a plurality of inner diameters. An inner diameter E4 at the portion of the main body 21 into which the mounting portion 32 of the main body portion 3 is to be fitted at the time of mounting the distal end portion 2 to the main body portion 3 is set so as to have substantially the same dimensional relationship with the outer diameter E2 of the mounting portion 32. Further, the portion of the main body 21 into which the mounting portion 32 of the main body portion 3 is to be fitted is formed as a cylindrical-shaped inner peripheral surface having a length N1 which is substantially equal to the length M1 of the mounting portion 32.
[0078] As illustrated in
[0079] Further, as illustrated in
[0080] Further, the distal end port 22 of the main body 21 is formed as a circular opening portion having a required hole diameter D. The distal end port 22 is formed in the tapered distal end of the main body 21, and hence the hole diameter D of the distal end port 22 is smaller than the inner diameter E4 of the connection port 23 located on a side opposite to the distal end port 22 (D<E4). Further, the distal end port 22 is formed in such a shape that an edge portion thereof is sharpened in a tapered shape in cross section.
[0081] As exemplified in
[0082] Further, one penetrating screw hole 26 in the distal end portion 2 is formed at a portion facing a part of an area of the male thread 36 of the main body portion 3 in the outer peripheral surface 21a of the distal end portion 2. As illustrated in
[0083] As illustrated in
[0084] Further, as illustrated in
[0085] This stop screw 4 may be removed from the distal end portion 2 and treated as an accessory, or may be handled after being fitted into the screw hole 26 of the distal end portion 2 in advance to some extent.
[0086] Further, one hook hole 28 in the outer peripheral surface 21a of the distal end portion 2 is formed at a portion closer to the distal end port 22 with respect to the inner peripheral surface 21b in which the female thread 25 is formed. The hook hole 28 is formed as, for example, a hole having a hole diameter and a depth that allow insertion of the projection 63 of the hook spanner 6 or the like as exemplified in
[0087] The hook spanner 6 is a kind of fastening tool. As illustrated in
[0088] Further, in the piercing tool 1, the distal end portion 2 is formed so as to have the Rockwell hardness higher than the Rockwell hardness of the main body portion 3.
[0089] The Rockwell hardness is the Rockwell hardness (HRC) measured by a Rockwell type hardness tester (manufactured by FUTURE-TECH CORP.: FR series). Specifically, the Rockwell hardness of the distal end portion 2 is measured by the model FR-1L of the Rockwell type hardness tester described above, and the Rockwell hardness of the main body portion 3 is measured by the model FR-1 of the Rockwell type hardness tester described above.
[0090] It is only required that the Rockwell hardness of the distal end portion 2 be hardness that allows cracks to be easily formed when the distal end portion 2 is hit by a hammering tool 65 such as a hammer (having a weight in a range of from 1 to 2 pounds) by causing the hammering tool to naturally drop from a height of about 30 cm at the time of replacement of the distal end portion 2 (see
[0091] In the first embodiment, the Rockwell hardness of the distal end portion 2 is set within a range of from 59 or more and 64 or less, and the Rockwell hardness of the main body portion 3 is set within a range of from 50 or more and 56 or less.
[0092] When the Rockwell hardness of the distal end portion 2 is less than 59, there is a trouble that the durability in a piercing operation is liable to be lowered, and the life of the product is liable to be shortened. In contrast, when the Rockwell hardness of the distal end portion 2 exceeds 64, there is a trouble that the toughness is lowered so that the distal end portion 2 becomes brittle, with the result that the distal end portion 2 is liable to be broken in the piercing operation.
[0093] It is preferred that the Rockwell hardness of the distal end portion 2 and the Rockwell hardness of the main body portion 3 be set to values within the above-mentioned ranges, for example, even when the outer diameter or the thickness differs in the distal end portion 2 and the main body portion 3. Further, it is more preferred that the Rockwell hardness of the distal end portion 2 be set within a range of from 60 or more and 61 or less, and the Rockwell hardness of the main body portion 3 be set within a range of from 51 or more and 53 or less.
[0094] In the piercing tool 1, the distal end portion 2 is mounted to or removed from the main body portion 3 as follows.
[0095] First, in mounting of the distal end portion 2, as illustrated in
[0096] In this case, in an initial stage, the female thread 25 in the distal end portion 2 engages with the complete thread portion 360 (
[0097] Subsequently, when the female thread 25 in the distal end portion 2 reaches the incomplete thread portion 37 of the male thread 36 in the main body portion 3, the female thread 25 becomes unable to engage with the incomplete thread portion 37 in a normal state due to the difference in the valley shape of the thread, and the distal end portion 2 receives resistance and is less liable to move.
[0098] After this stage, as exemplified in
[0099] With this, the distal end portion 2 is turned by receiving a strong fastening action of the hook spanner 6 so that the female thread 25 obtains a strong propulsive force through engagement with the complete thread portion 360 of the male thread 36.
[0100] As a result, as illustrated in
[0101] Finally, as illustrated in
[0102] At this time, a part of the female thread 25 in the distal end portion 2 which has already climbed over the incomplete thread portion 37 of the male thread 36 in the main body portion 3 is opposed to the outer peripheral surface portion 32a having a groove shape in the mounting portion 32 of the main body portion 3. Further, at this time, the inner peripheral surface portion 27 in the distal end portion 2 is slightly fitted to the outer peripheral surface portion 32b having a cylindrical shape of the mounting portion 32 in the main body portion 3. Further, at this time, the penetration space 24 in the distal end portion 2 and the penetration space 34 in the main body portion 3 are connected to each other in a continuous manner.
[0103] Finally, the stop screw 4 having no head portion is fitted into the penetrating screw hole 26 in the distal end portion 2 coupled to the main body portion 3 by turning the stop screw 4 so as to be fastened by the screw turning tool. The stop screw 4 at this time is mounted such that the screw tip 41a is in abutment against the male thread 36 in the mounting portion 32 of the main body portion 3.
[0104] As illustrated in
[0105] With this, the distal end portion 2 is fixed to the mounting portion 32 of the main body portion 3 (strictly speaking, a part of the male thread 36) by the stop screw 4. Further, the stop screw 4 is firmly bonded to a part of the male thread 36 via the adhesive 45, and hence the distal end portion 2 at this time is fixed to the mounting portion 32 of the main body portion 3 more rigidly.
[0106] Thus, as illustrated in
[0107] As described above, in the piercing tool 1, the distal end portion 2 can easily be mounted to the main body portion 3 through the engagement between the female thread 25 and the male thread 36.
[0108] Further, in the piercing tool 1, at least a part of the female thread 25 in the distal end portion 2 is mounted to the incomplete thread portion 37 of the male thread 36 by forcibly engaging therewith in a non-normal state, and hence the piercing tool 1 has the structure in which the distal end portion 2 is less liable to be removed from the main body portion 3. In addition, in the piercing tool 1, the distal end portion 2 is mounted to the mounting portion 32 of the main body portion 3 by fastening the threads including the incomplete thread portion 37 and fixing the stop screw 4 having no head portion. Thus, the fastened state of the female thread 25 of the distal end portion 2 and the male thread 36 of the main body portion 3 is less liable to be loosened by a fixing action of the incomplete thread portion 37 and the stop screw 4 in cooperation so that the state in which the distal end portion 2 is rigidly mounted to the main body portion 3 is maintained.
[0109] With this, in the piercing tool 1, the distal end portion 2 is rigidly mounted to the main body portion 3, thereby being capable of stably performing a piercing operation. Further, in the piercing tool 1, even when the threads start to be loosened during use such as abutment of the distal end portion 2 against an object, the distal end portion 2 is prevented from being easily turned in a loosening direction of the threads due to the presence of an engaged portion between the female thread 25 and the incomplete thread portion 37, and there is no fear in that the distal end portion 2 is removed from the main body portion 3.
[0110] Further, in the piercing tool 1, even with the structure in which the incomplete thread portion 37 is present, when the distal end portion 2 is to be mounted to the main body portion 3, a mounting operation can be performed using the hook spanner 6. With this, the mounting operation can easily be performed without damaging the outer peripheral surface of the distal end portion 2.
[0111] Next, for removal of the distal end portion 2, first, the stop screw 4 is loosened and is left in the penetrating screw hole 26 or completely removed from the screw hole 26.
[0112] With this, the fixed state of the distal end portion 2 to the main body portion 3 by the stop screw 4 is partially canceled.
[0113] Subsequently, as illustrated in
[0114] With this, the distal end portion 2 is turned by receiving a strong turning action of the hook spanner 6 so that the female thread 25 obtains a strong propulsive force through the engagement with the complete thread portion 37 of the male thread 36.
[0115] As a result, as illustrated in
[0116] Thus, in the piercing portion 1, as illustrated in
[0117] As described above, in the piercing tool 1, the distal end portion 2 can easily be removed from the main body portion 3 by loosening the stop screw 4 and releasing the engagement between the female thread 25 and the male thread 36.
[0118] Further, in the piercing tool 1, even with the structure in which the incomplete thread portion 37 is present, with use of the hook spanner 6, the removing operation of the distal end portion 2 from the main body portion 3 can easily be performed.
[0119] As illustrated in
[0120] As illustrated in
[0121] The attaching portion 33 of the piercing tool 1 is a portion having a hollow cylindrical shape, and hence the attaching hole 51 is formed as a hole having a cylindrical shape in which a support column portion 52 having a columnar shape is formed at the center portion. Further, one attaching hole 51 formed in the holding member 5 is illustrated in
[0122] Further, the holding member 5 has a fixing hole 53. The fixing member 7 configured to fix the attaching portion 33 of the piercing tool 1 mounted to the attaching hole 51 is inserted into the fixing hole 53 and fixed.
[0123] Moreover, the holding member 5 includes a mounting support column 55 for mounting the holding member 5 having the piercing tool 1 attached thereto to a device such as a perforator (not shown) configured to actually move the piercing tool 1.
[0124] The fixing hole 53 is a hole penetrating to the attaching hole 51 and facing the support column portion 52. Further, the fixing hole 53 is formed at a position facing the through hole 39 in the attaching portion 33 of the piercing tool 1. Further, when the fixing member 7 is a screw, the fixing hole 53 has a female thread formed in the hole.
[0125] Further, a screw or the like is applied to the fixing member 7. The fixing member 7 illustrated in
[0126] In attaching the piercing tool 1 to the holding member 5, as illustrated in
[0127] Subsequently, the fixing member 7 is inserted from the fixing hole 53 of the holding member 5 to pass through the through hole 39 of the attaching portion 33 of the piercing tool 1 so that the fixing member 7 is pressed against the support column portion 52.
[0128] Thus, as illustrated in
[0129] Further, when the piercing tool 1 is to be removed from the holding member 5, the piercing tool 1 can easily be removed from the attaching hole 51 of the holding member 5 by removing or loosening the fixing member 7.
[0130] In using the piercing tool 1, as exemplified in
[0131] For example, when the object 100 is the ground such as turf, the piercing tool 1 can be used for performing a perforating operation on the turf being the object 100. Incidentally, at the time of the perforating operation, in the piercing tool 1, roots of the grass or soil that enters the distal end port 22 of the distal end portion 2 moves through the penetration space 24 of the distal end portion 2 to enter the penetration space 34 of the main body portion 3, and is finally discharged to an outside through the opening portion 35.
[0132] Further, in the piercing tool 1, the piercing operation is repeatedly performed on the object 100 such as the ground in this manner, with the result that the distal end portion 2, which is to be first brought into abutment against the object 100, may be worn or partially broken.
[0133] In this case, in the piercing tool 1, only the distal end portion 2 can be removed from the main body portion 3 and replaced with a new distal end portion 2 to cope with the situation. Further, the replacement operation can be performed on the piercing tool 1 attached to the holding member 5 without removing the piercing tool 1 from the holding member 5.
[0134] Further, in the piercing tool 1, it is difficult to remove the distal end portion 2 after use in the piercing operation or the like in some cases. The difficulty in removing the distal end portion 2 is caused, for example, because the stop screw 4 is difficult to be loosened or the distal end portion 2 is deformed due to the use, the engagement degree of the male thread 36 becomes stronger as compared with that in the initial stage, as a result, it becomes difficult to loosen the engagement of the threads even by turning the distal end portion 2 with use of the hook spanner 6.
[0135] However, in the piercing tool 1, as illustrated in
[0136] Therefore, in the distal end portion 2, the stop screw 4 is loosened or the engagement of the threads is loosened due to the presence of the crack 67. Thus, as illustrated in
[0137] Therefore, in the case of using the piercing tool 1, even when the distal end portion 2 is worn or partially broken, it is not required to replace the whole piercing tool 1 including the distal end portion 2 to cope with the situation. Further, such replacement can be performed while the piercing tool 1 is kept to be mounted to the holding member 5, and hence it is not required to perform the operation of removing the piercing tool 1 from the holding member 5.
[0138] Further, in the case of using the piercing tool 1, even when the distal end portion 2 is difficult to be removed, the distal end portion 2 can easily be removed from the main body portion 3, thereby being capable of easily performing the replacement operation of the distal end portion 2.
Second Embodiment
[0139] In
[0140] The piercing tool 1 according to the second embodiment has the same configuration as that of the piercing tool 1 according to the first embodiment except that the distal end portion 2 is changed to a distal end portion 2B in which the penetrating screw hole 26 is formed at a position facing the incomplete thread portion 37 in the male thread 36 of the main body portion 3.
[0141] In the case of the piercing tool 1, when the distal end portion 2B is to be mounted to the main body portion 3, as illustrated in
[0142] Therefore, in the piercing tool 1 to which the distal end portion 2B is applied, the distal end portion 2B can be rigidly fixed to be kept in a state of being less liable to be removed from the main body portion 3. Further, in this case, there is no fear in that a portion of the male thread 36 excluding the incomplete thread portion 37 is deformed by being pressed by the screw tip 41a of the stop screw 4.
Third Embodiment
[0143] In
[0144] As illustrated in
[0145] Such piercing tool 1 including the plurality of distal end portions 2C and 2D provided in advance can be configured as a piercing tool kit. In the piercing tool kit, one main body portion 3 is provided and is used for the distal end portions 2C and 2D in common.
[0146] The distal end portion 2C illustrated in
[0147] Further, the distal end portion 2C and the distal end portion 2D differ only in the size of the distal end port 22 and the length of the distal end portion, and the other configurations are the same.
[0148] In the piercing tool 1 including such a plurality of distal end portions 2C and 2D, the distal end portion 2C or 2D of a kind having the distal end port 22 or the like whose size is adapted to a state or a condition of the object 100 is selected and can be used under a state of being mounted to the main body portion 3. Further, the piercing tool 1 can be used while the distal end portion 2C or 2D is replaced with the other during use.
[0149] Further, as illustrated in
[0150] Such piercing tool 1 including the plurality of distal end portions 2E and 2F provided in advance can also be configured as a piercing tool kit.
[0151] The distal end portion 2E illustrated in
[0152] Further, the distal end portion 2E and the distal end portion 2F differ only in the shape of the distal end port 22, and the other configurations are the same.
[0153] In the piercing tool 1 including such a plurality of distal end portions 2E and 2F, the distal end portion 2E or 2F of a kind having the distal end port 22E or 22F whose shape is adapted to a state or a condition of the object 100 is selected and can be used under a state of being mounted to the main body portion 3. Further, the piercing tool 1 can also be used while the distal end portion 2E or 2F is replaced with the other during use.
Modification Examples
[0154] The present invention is not limited to the configuration examples of the piercing tool 1 according to the above-mentioned first to third embodiments, and includes, for example, the following modification examples.
[0155] For example, the incomplete thread portion 37 in the piercing tool 1 is not limited to the configuration example in the first embodiment, and other configurations for forming the incomplete thread portion may be applied.
[0156] Further, when the distal end portion 2 is to be mounted or removed, the distal end portion 2 may be turned manually or using other tools without using the hook spanner 6. In this case, for example, formation of the hook hole 28 in the outer peripheral surface 21a of the distal end portion 2 can be omitted. As long as there is no fear in that the thread ridges (female thread) 26c of the penetrating screw hole 26 are deformed, the screw hole 26 may be substituted as the hook hole of the hook spanner 6. Meanwhile, when the hook hole 28 is formed, conditions such as the position of the hook hole 28 can be optionally changed.
[0157] Further, in the distal end portion 2, formation of the inner peripheral surface portion 27, into which the outer peripheral surface portion 32b having a cylindrical shape in the mounting portion 32 of the main body portion 3 is to be fitted, may be omitted. In this case, the operation of forming the inner peripheral surface portion 27 becomes unnecessary.
[0158] The stop screw 4 having no head portion may be manufactured by using a material such as metal other than synthetic resin. However, it is preferred that the stop screw 4 having no head portion be formed using synthetic resin. Further, the tool groove 43 in the stop screw 4 may have a groove shape conforming to other screw turning tools (Phillips-head shape, hexagonal hole, or the like).
[0159] Further, as the stop screw 4, a stop screw 4 to which an adhesive 45 is not applied to a screw tip 41a may be used, and it is preferred that a stop screw 4 to which an adhesive is applied be used.
[0160] Further, other modes may be applied to the main body portion 3 of the piercing tool 1 as long as the main body portion 3 includes the mounting portion 32 to which the distal end portion 2 is to be mounted. The distal end portion 2 may adopt a configuration in which the outer diameter of the distal end portion 2 is increased so that, for example, the thickness of the portion forming the female thread 25 is increased. In a case of adopting this configuration, the portion forming the female thread 25 in the distal end portion 2 can be protected, and, further, (the mounting portion 32 and the like of) the main body portion 3 can be protected.
[0161] Further, the attaching portion 33 of the main body portion 3 is not limited to the configuration example described in the first embodiment, and may have other configurations, for example, in consideration of adaptation to an attaching form in the holding member 5 or the like to which the piercing tool 1 is to be attached.
[0162] Further, the piercing tool including the plurality of distal end portions 2 may include a plurality of distal end portions of different kinds that differ in both the size and shape of the opening of the distal end port 22.
[0163] Moreover, the piercing tool including the plurality of distal end portions 2 may include a plurality of distal end portions of different kinds that differ in the material.
[0164] Besides, the piercing tool 1 may be configured as, for example, a piercing tool for performing a boring operation or a punching operation on the object 100 made of a base material such as leather. Further, the holding member 5 to which the piercing tool 1 is to be attached is not limited to the configuration described in the first embodiment, and, as a matter of course, may have other configurations including commercially available products of a form capable of attaching the piercing tool 1.
REFERENCE SIGNS LIST
[0165] 1 . . . piercing tool [0166] 2, 2B . . . distal end portion [0167] 2C, 2D, 2E, 2F . . . plurality of distal end portions [0168] 3 . . . main body portion [0169] 4 . . . stop screw having no head portion [0170] 6 . . . hook spanner [0171] 25 . . . female thread [0172] 26 . . . penetrating screw hole [0173] 36 . . . male thread [0174] 37 . . . incomplete thread portion [0175] 45 . . . adhesive [0176] 100 . . . object