SYSTEM INCLUDING AN ELECTRIC MOTOR AND TRANSMISSION OF SENSOR DATA

Abstract

A system includes an electric motor having a terminal box into which a three-phase power cable is guided and in which the stator winding, e.g., the wire ends of the winding wire of the stator winding, of the electric motor is electrically connected to electrical lines of the three-phase power cable. A data collector is arranged in the terminal box of the electric motor, which has a data store and which is electrically connected to at least one sensor arranged in and/or on the electric motor, and the data collector has an electronic circuit for the modulation and demodulation of voltage portions.

Claims

1-15. (canceled)

16. A system, comprising: an electric motor having a terminal box into which a three-phase power cable is arranged and in which a stator winding and/or wire ends of a winding wire of the stator winding of the electric motor is electrically connected to electrical lines of the three-phase power cable; wherein a data collector is arranged in the terminal box of the electric motor, includes a data storer, and is electrically connected to at least one sensor arranged in and/or on the electric motor; and wherein the data collector includes an electronic circuit adapted to modulate and demodulate voltage portions.

17. The system according to claim 16, wherein the data storer is adapted to store values of a physical quantity detected by the sensor, which are transmittable via the electrical lines of the three-phase power cable by the modulation.

18. The system according to claim 16, wherein the data storer is adapted to store values of a physical quantity detected by the sensor, which are transmittable via the electrical lines of the three-phase power cable by the modulation to a signal electronics arranged in a switch cabinet has an electronic circuit adapted to modulate and demodulate further voltage portions.

19. The system according to claim 18, wherein the signal electronics arranged in the switch cabinet includes an inverter arranged in the switch cabinet and adapted to be fed from an AC supply network, the signal electronics being adapted to generate pulse-width modulated drive signals for controllable semiconductor switches of the inverter.

20. The system according to claim 19, wherein the converter is adapted to supply the electric motor with a three-phase current by the three-phase power cable, a frequency of the three-phase current being smaller than a frequency of the voltage portions.

21. The system according to claim 20, wherein a frequency of the three-phase current is smaller than 1 kHz.

22. The system according to claim 16, wherein the modulation and demodulation of the voltage portions occurs in one or more first time periods, and the electric motor is not supplied in the first time period or periods and the data collector is supplied from an energy storage of the data collector, the inverter adapted to supply the electric motor with the three-phase current in one or more second time periods, the first time period or periods not overlapping with the second time period or periods.

23. The system according to claim 16, wherein the modulation and demodulation of the voltage portions takes place in the range of one or more zero crossings of a motor phase current.

24. The system according to claim 16, wherein a frequency of the voltage portions is higher than a frequency of the three-phase current transmitted by the three-phase power cable and/or is higher than 1 kHz.

25. The system according to claim 18, wherein the electric motor is adapted to be supplied directly from an AC supply network by the three-phase power cable, and a switch and/or a line contactor is arranged between the three-phase power cable and the AC supply network; and wherein the signal electronics arranged in the switch cabinet is adapted to modulate voltage portions onto the electrical lines or demodulate them from the electrical lines by the electronic circuit to modulate and demodulate voltage portions and are connected via a network and/or the Internet to a computer for data exchange.

26. The system according to claim 25, wherein the computer adapted to evaluate data stored in the data store.

27. The system according to claim 25, wherein a frequency of the modulated or demodulated voltage portions is greater than a frequency of the three-phase current provided by the AC supply network.

28. The system according to claim 16, wherein the terminal box is arranged integrally and/or in one piece with a housing part of the electric motor and/or is detachably connected to the hosing part of the electric motor.

29. The system according to claim 16, wherein another sensor, located outside the electric motor and the terminal box, is connected to the data collector.

30. The system according to claim 16, wherein the data storer of the data collector is adapted to store: (a) a value of a temperature detected by a sensor arranged in the stator winding; (b) a value of a power frequency of an AC supply network; (c) a number of revolutions of a rotor shaft; and/or (d) a value representing hours of operation.

31. The system according to claim 30, wherein the value of the power frequency of the AC supply network is detected by a voltage detection sensor arranged in the data collector.

32. The system according to claim 30, wherein the value representing the hours of operation is detected by a time determination device adapted to determine a duration of a non-vanishing motor voltage provided via the three-phase power cable.

33. The system according to claim 30, wherein the number of revolutions of the rotor shaft and/or a number of regulation of the rotor shaft since a beginning of operation of the electric motor is determined by evaluating a signal of a sensor that detects the number of periods of the voltage supplying the electric motor.

34. The system according to claim 30, wherein the number of revolutions of the rotor shaft and/or the number of revolutions of the rotor shaft since a beginning of operation of the electric motor is determined from a count of a counter that counts zero crossings of a phase current or of motor current of the electric motor.

35. The system according to claim 29, wherein the other sensor includes an accelerometer.

36. A method for operating a system as recited in claim 16, comprising: performing modulation and demodulation of the voltage portions in one or more first time periods; and supplying the electric motor with electrical power for generating mechanical torque in one or more second time periods; wherein the first time period or periods do not overlap with the second time period or periods.

Description

BRIEF DESCRIPTION OF THE DRAWING

[0025] FIG. 1 schematically illustrates a system according to an example embodiment of the present invention.

DETAILED DESCRIPTION

[0026] As schematically illustrated in FIG. 1, an electric motor 3 has a terminal box, e.g., a clamping box, to which a three-phase power cable 7 is guided which is electrically connected to the stator winding inside the terminal box.

[0027] The electric motor 3 is arranged as a three-phase motor, in which, for example, the stator winding is arranged as a three-phase winding.

[0028] In addition, sensors 4, which are arranged outside the electric motor 3 and its terminal box 5, are connected by a respective cable to a data collector 6, which is arranged inside the terminal box 5.

[0029] The data collector 6 is arranged as first signal electronics, which has a data store and an electronic circuit for modulating and demodulating voltage portions whose frequency is higher than the frequency of the three-phase voltage provided by the public supply network via a switch 8, e.g., a contactor, and the three-phase power cable 7.

[0030] Thus, data is transmitted by modulation from the data collector 6 via the three-phase power cable 7 to signal electronics 2 arranged in the switch cabinet in which the switch 8 is also arranged.

[0031] The signal electronics 2 also includes electronic circuitry for modulation and demodulation of the higher frequency voltage portions and further includes an interface connected to the Internet.

[0032] Inside the electric motor 3, e.g., inside the stator winding, however, there is also another sensor which detects temperature and is connected to the data collector by an electrical line. In addition, other sensors arranged in the electric motor 3 can also be connected to the data collector 6. In this manner, a torque value and/or a lateral force value and/or a speed and/or an angular position of the rotor shaft of the electric motor 3 can also be detected and their values can be fed to the data collector 6.

[0033] An evaluation of the sensor signals can also be carried out in the data collector 6. For example, no computationally intensive analysis can be performed by the data collector 6, since it does not include a powerful computer. However, simple operations are executable, such as averaging, formation of a moving average, low-pass filtering and/or formation of differences and/or formation of a difference quotient. For example, a current angular velocity can be determined from the detected values of the angular position and this can then be transmitted by modulation to the signal electronics 2 of the switch cabinet or via the signal electronics 2 to the Internet 9, i.e., to a server of the Internet.

[0034] Thus, a simple electric motor 3, which is fed directly from the public supply network, e.g., therefore not from an inverter or converter, can be equipped with condition monitoring, in which a more extensive evaluation or at least substantial parts of the evaluation and/or monitoring of the data can be carried out in a server of the Internet or a computer connected therewith.

[0035] Thus, the computationally complex evaluation of the physical quantities recorded by the sensor(s) can be performed in a simple manner on a powerful computer.

[0036] However, the data collector 6 is also electrically supplied from the three-phase power cable 7. Thus, no separate supply line is required for the data collector 6.

[0037] For example, the data collector 6 has a winding inductively coupled to at least one electrical line of the three-phase power cable 7, in which the voltage induced at the winding by the electrical line is fed, on the one hand, to a low-pass filter and/or rectifier for generating a DC voltage which supplies the data collector 6 and, on the other hand, to a bandpass filter or high-pass filter, whose characteristic frequency is above ten times the frequency of the public AC network, for coupling out a voltage component modulated onto the electrical line.

[0038] In this manner, the data collector 6 can be supplied with an electrical DC voltage and the data reception can be carried out, for example, above 1 kHz and demodulated by the three-phase power cable 7.

[0039] Likewise, data is modulated via the winding, in which the data can be received by the signal electronics 2 and can also be transmitted from the same to a server of the Internet 9.

[0040] Alternatively, instead of the galvanic isolation between, a galvanic direct supply to the data collector 6 is also possible by supplying the data collector 6 directly from the electrical lines of the three-phase power cable 7, which are arranged in a terminal board and to which the stator winding of the electric motor 3 is also connected.

[0041] According to example embodiments, the motor 3 is not supplied directly via the three-phase power cable 7 from the public AC supply network, but via a converter which is supplied from the public AC supply network. In this context, the signal electronics 2 may, for example, act as signal electronics of the inverter and generate pulse-width modulated drive signals for controllable semiconductor switches of the inverter, in which the signal electronics 2 further is connected to an Internet server.

[0042] This means that the recorded values of physical variables, such as temperature and/or torque, can be taken into account directly.

[0043] For example, the voltage portions are not modulated onto the three-phase power cable 7 at the same time as the power supply to the electric motor 3, but separately in time.

LIST OF REFERENCE NUMERALS

[0044] 1 Switch cabinet [0045] 2 Signal electronics [0046] 3 Electric motor [0047] 4 External sensors [0048] 5 Terminal box [0049] 6 Data collector [0050] 7 Three-phase power cable [0051] 8 Switch [0052] 9 Internet [0053] 10 Temperature sensor