IMAGE ARRAYS FOR OPTICAL DEVICES AND METHODS OF MANUFACTURE THEREOF
20190193457 ยท 2019-06-27
Assignee
Inventors
Cpc classification
B29D11/00
PERFORMING OPERATIONS; TRANSPORTING
B42D25/30
PERFORMING OPERATIONS; TRANSPORTING
B29C59/04
PERFORMING OPERATIONS; TRANSPORTING
B41M3/148
PERFORMING OPERATIONS; TRANSPORTING
B42D25/351
PERFORMING OPERATIONS; TRANSPORTING
B29D7/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B44B5/00
PERFORMING OPERATIONS; TRANSPORTING
B29D7/00
PERFORMING OPERATIONS; TRANSPORTING
B29C59/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of manufacturing an image array for an optical device, comprising: (a) generating a plurality of different mask images by, for each of at least two different images, the at least two images collectively including parts in at least two different colours: (a1) providing a pixelated version of the image comprising a plurality of image pixels, each image pixel exhibiting a uniform colour; (a2) for each image pixel of the pixelated image, creating a corresponding mask pixel based on the colour of the respective image pixel, each mask pixel comprising an arrangement of one or more mask regions and/or one or more void regions, different arrangements of the one or more mask regions and/or one or more void regions in different ones of the mask pixels defining different respective colours; (a3) arranging the mask pixels in accordance with the positions of their corresponding image pixels in the pixelated image to form a mask image; (b) interlacing the plurality of different mask images, by dividing each mask image into elongate image slices extending along a first direction, selecting a subset of image slices from each mask image, and arranging the selected image slices from all of the mask images to form an interlaced mask image in which the image slices from each respective mask image alternate with one another periodically along a second direction which is substantially orthogonal to the first direction; then, in any order or simultaneously: (c) forming a mask layer comprising a masking material which is patterned in accordance with the interlaced mask image; and (d) forming a colour layer comprising elongate strips of at least two different colours which alternate with one another periodically in the first direction, the elongate strips extending along the second direction; wherein the mask layer and the colour layer are arranged to overlap one another, whereby the void regions of the mask pixels in the mask layer reveal portions of the colour layer such that, in combination, the mask layer and the colour layer form a multi-coloured image array exhibiting versions of the at least two images interlaced with one another.
Claims
1-58. (canceled)
59. A method of manufacturing an image array for an optical device, comprising: (a) generating a plurality of different mask images by, for each of at least two different images, the at least two images collectively including parts in at least two different colours: (a1) providing a pixelated version of the image comprising a plurality of image pixels, each image pixel exhibiting a uniform colour; (a2) for each image pixel of the pixelated image, creating a corresponding mask pixel based on the colour of the respective image pixel, each mask pixel comprising an arrangement of one or more mask regions and/or one or more void regions, different arrangements of the one or more mask regions and/or one or more void regions in different ones of the mask pixels defining different respective colours; (a3) arranging the mask pixels in accordance with the positions of their corresponding image pixels in the pixelated image to form a mask image; (b) interlacing the plurality of different mask images, by dividing each mask image into elongate image slices extending along a first direction, selecting a subset of image slices from each mask image, and arranging the selected image slices from all of the mask images to form an interlaced mask image in which the image slices from each respective mask image alternate with one another periodically along a second direction which is substantially orthogonal to the first direction; then, in any order or simultaneously: (c) forming a mask layer comprising a masking material which is patterned in accordance with the interlaced mask image; and (d) forming a colour layer comprising elongate strips of at least two different colours which alternate with one another periodically in the first direction, the elongate strips extending along the second direction; wherein the mask layer and the colour layer are arranged to overlap one another, whereby the void regions of the mask pixels in the mask layer reveal portions of the colour layer such that, in combination, the mask layer and the colour layer form a multi-coloured image array exhibiting versions of the at least two images interlaced with one another.
60. A method according to claim 59, wherein step (a1) comprises providing the image and converting it to the pixelated image by dividing the image into a grid of pixels of predetermined size and allocating each pixel a single colour based on the original colour(s) of the respective portion of the image.
61. A method according to claim 59, wherein in step (a2) each mask pixel is created by either: identifying the colour of the respective image pixel and using a look-up table stored in memory to select an arrangement of one or more mask regions and/or one or more void regions corresponding to the identified colour; or identifying the colour of the respective image pixel, identifying what relative proportions of the at least two colours of the colour layer are required to form the identified colour, and using an algorithm to generate an arrangement of one or more mask regions and/or one or more void regions which will reveal the identified relative proportions of the at least two colours of the colour layer.
62. A method according to claim 59, wherein in step (a2), the mask region(s) and/or void region(s) forming each mask pixel each extend in the second direction from one side of the mask pixel to the other, the width and position of the void region(s) in the first direction determining the colour that will be exhibited by the mask pixel combined with the colour layer.
63. A method according to claim 59, wherein in step (c) the mask layer formed is monochromatic.
64. A method according to claim 59, wherein in step (c), the mask layer is formed by either: printing the masking material onto a surface in accordance with the interlaced mask image; or depositing the masking material onto a surface and the selectively removing regions of the masking material in accordance with the interlaced mask image, the masking material preferably being a metal or metal alloy.
65. A method according to claim 59, wherein steps (c) and (d) are registered to one another at least in terms of skew.
66. A method according to claim 59, wherein the respective images are configured to display when viewed in sequence an animation, movement, morphing, enlarging or contracting effect.
67. A method according to claim 59, wherein at least one of the images is a multi-coloured image.
68. A method of manufacturing an optical device, comprising: manufacturing a multi-coloured image array using the method of claim 59; and overlapping the multi-coloured image array with a focussing element array comprising a plurality of elongate focusing structures, the elongate axes of which are aligned along the first direction, the elongate focusing structures being arranged parallel to one another periodically along the second direction, each elongate focusing structure having an optical footprint of which different elongate portions will be directed to the viewer in dependence on the viewing angle, the centre line of each optical footprint being parallel with the first direction; wherein the multi-coloured image array and the focussing element array are configured such that at least one of the image slices from each of the different images is located in the optical footprint of each focussing element, whereby, depending on the viewing angle, the focusing element array directs light from selected image slices to the viewer, such that as the device is tilted about an axis parallel to the first direction, different ones of the respective images are sequentially displayed by the selected image slices in combination.
69. A method according to claim 68, wherein each elongate focusing structure comprises either: an elongate focusing element; or a plurality of focusing elements, arranged such that the centre point of each focusing element is aligned along a straight line in the first direction.
70. A method according to claim 68, wherein the focussing element array is registered to the mask layer of the multi-coloured image array at least in terms of skew and preferably also translational position along the second direction.
71. An optical device, comprising: a focussing element array comprising a plurality of elongate focusing structures, the elongate axes of which are aligned along a first direction, the elongate focusing structures being arranged parallel to one another periodically along a second direction which is substantially orthogonal to the first direction, each elongate focusing structure having an optical footprint of which different elongate portions will be directed to the viewer in dependence on the viewing angle, the centre line of each optical footprint being parallel with the first direction; and a multi-coloured image array overlapping the focussing element array, the multi-coloured image array comprising: a mask layer comprising a masking material which is patterned in accordance with an interlaced mask image, the interlaced mask image comprising elongate image slices from at least two different images, where the at least two different images collectively include parts in at least two different colours, the elongate image slices extending along the first direction and being interlaced with one another such that the elongate image slices from each respective image alternate with one another periodically along the second direction, each pixel of each image being represented by a corresponding mask pixel comprising an arrangement of one or more mask regions and/or one or more void regions, different arrangements of the one or more mask regions and/or one or more void regions in different ones of the mask pixels defining different respective colours; and a colour layer comprising elongate strips of at least two different colours which alternate with one another periodically in the first direction, the elongate strips extending along the second direction; wherein the mask layer and the colour layer are arranged to overlap one another, whereby the void regions of the mask pixels in the mask layer reveal portions of the colour layer such that the multi-coloured image array formed by the mask layer and colour layer in combination exhibits versions of the at least two images interlaced with one another; wherein the multi-coloured image array and the focussing element array are configured such that at least one of the image slices from each of the different images is located in the optical footprint of each focussing element, such that, depending on the viewing angle, the focusing element array directs light from selected image slices to the viewer, such that as the device is tilted about an axis parallel to the first direction, different ones of the respective images are sequentially displayed by the selected image slices in combination.
72. An optical device according to claim 71, wherein the mask region(s) and/or void region(s) forming each mask pixel each extend in the second direction from one side of the mask pixel to the other, the width and position of the void region(s) in the first direction determining the colour that will be exhibited by the mask pixel combined with the colour layer.
73. An optical device according to claim 71, wherein the mask layer is monochromatic.
74. An optical device according to claim 71, wherein the mask layer is either: a printed mask layer formed by printing the masking material onto a surface in accordance with the interlaced mask image; or a demetallised metal or metal alloy layer.
75. An optical device according to claim 71, wherein the respective images are configured to display when viewed in sequence an animation, movement, morphing, enlarging or contracting effect.
76. An optical device according to claim 71, wherein at least one of the images is a multi-coloured image.
77. An article provided with an optical device according to claim 71, wherein the article is selected from banknotes, cheques, passports, identity cards, certificates of authenticity, fiscal stamps and other documents for securing value or personal identity.
78. An article according to claim 77, wherein the article comprises a substrate with a transparent portion, on opposite sides of which the focusing element array and multicoloured image array respectively are provided.
Description
[0070] Examples of image arrays, optical devices and methods of manufacture will now be described and contrasted with conventional devices, with reference to the accompanying drawings, in which:
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084] The ensuring description will focus in the main part on optical devices in the form of security devices. However it will be appreciated that the devices and methods disclosed herein could also be used, or adapted for use in other applications including those with purely decorative functions as mentioned above.
[0085] A comparative example of a lenticular device 10 is shown in
[0086] The image slices 15a each correspond to strips taken from a first image I.sub.A whilst the image slices 15b each correspond to strips of a second image I.sub.B. Thus, the size and shape of each first image slice 15a is substantially identical (being elongate and of width equal to half the optical footprint), but their information content will likely differ from one first image slice 15a to the next (unless the first image I.sub.A is a uniform, solid colour block). The same applies to the second image slices 15b. The overall pattern of image slices is a line pattern, the elongate direction of the lines lying substantially parallel to the axial direction of the focussing elements 19, which here is along the y-axis and may be referred to below as the first direction of the device. For reference, the orthogonal direction (x-axis) may be referred to as the second direction of the device.
[0087] As shown best in the cross-section of
[0088] When the device is viewed by a first observer O.sub.1 from a first viewing angle, as shown in
[0089] In practice, in order to enable the second image I.sub.B to be a multicolour image, in this comparative example the manufacturing technique places limitations on the nature of the first image I.sub.A and/or on the number of images that can be interlaced. The image array 14 comprises a first layer 14a which defines the size, shape and position of all the image slices and typically comprises either a demetallised layer, a monochromatic printed working or an image of which portions have been removed using a release substance or similar, as described respectively in our International patent applications PCT/GB2016/051709 and PCT/GB2016/051708, leaving spaced image slices defining the first image. The second image is carried by second layer 14b which is arranged to overlap the first and fills in the gaps resulting in spaced image slices defining the second image. It will be appreciated that no more than two images can be interlaced using this technique and so the security device is limited to a maximum of two channels.
[0090] Exemplary methods of manufacturing an image array in accordance with embodiments of the invention will now be described with reference to
[0091] The process begins in step S100 by obtaining a first image which is to be displaced by the end security device at one set of viewing angle and, if the image is not already in the form of a pixelated image with pixels of the desired size, it is converted accordingly. Thus the input image could be of any file type such as a bitmap, jpeg, gif or the like, and is preferably a multi-coloured image but this is not essential. For instance the image could be a monochromatic pattern or indicia, or could be a uniform, all-over colour block. The pixel size is selected so that, preferably, the individual pixels are not readily discernible to the naked eye whilst, desirably, keeping the overall number of pixels low so as to keep down the computational demands on the system. For instance, the original source image may be at a high resolution which is beyond that necessary to create a good visual effect in the final device and so step S100 may optionally involve reducing the resolution of the image, e.g. by combining groups of original pixels into single pixels of greater size and applying the average colour of the original pixels to that new pixel. In preferred cases, the pixelated image at the end of step S100 will have a pixel size between 50 and 500 microns, preferably between 100 and 300 microns. For instance, in a particularly preferred example a pixel size of 264264 microns was adopted and found to produce good results.
[0092]
[0093] The next steps are performed for each of the images independently. The two (or more) images may be processed sequentially as in this example, or in parallel if sufficient computing resources are available. In step S102, for each image pixel 21, a corresponding mask pixel 31 is created, based on the colour of that image pixel 21 in the image 20. Thus,
[0094] In the case of the second exemplary image I.sub.B shown in
[0095] Exemplary methods for generating the arrangements of mask and/or void region(s) for each mask pixel based on the colour of the corresponding image pixel in the original image will be explained below.
[0096] The so-generated mask pixels 31 are then arranged in accordance with the relative positions of the original image pixels 21 from which each derives, to form a mask image 30 corresponding to the original pixelated image 20 (step S104). Thus,
[0097] The above process for forming a mask image 30 from each original input image has been described here in parallel for the two exemplary images I.sub.A and I.sub.B but as mentioned already in practice it may be desirable to process each image sequentially. In this case, once step S104 is complete for the first image, the method involves checking whether there are any more images to be processed (step S106) and if so repeating the method (steps S100 to S104) for each input image. There is no limit as to the number of images that may be processed in this way.
[0098] Once a mask image 30 has been generated for each input image, the plurality of mask images 30 are digitally interlaced with one another in step S108. The process of interlacing two or more images is already known and any of the available techniques, e.g. existing software packages, can equally be applied to the mask images 30 generated by the presently disclosed technique, as to any other set of input images. The process is depicted schematically in
[0099] Selected image slices 40 from each mask image 30 are then interleaved with one another to form an interlaced mask image comprising slices from all the images to be displayed by the finished device over the full range of viewing angles. For a two-channel device, every second image slice 40 from each mask image 30 will be selected (e.g. slices 1, 3, 5, 7 and 9 from the image I.sub.A mask, and slices 2, 4, 6, 8 and 10 from the image I.sub.B mask), and the remainder discarded. The selected image slices from each mask image with then be arranged to alternate with one another in the x-axis direction to form the interlaced mask image 50, as shown schematically in
[0100] It will be appreciated that, should it be desired to form a device with more than two channels, the process can readily be extended to interleave third and optionally subsequent mask images by dividing each mask image into an appropriate number of slices and selecting slices accordingly. For example, if three mask images were to be interleaved, each might be divided into 15 slices and every third slice selected from each image for interlacing, with the rest discarded. Any number of images can be interleaved in this way, the only limit being the resolution with which the interlaced mask image will ultimately be physically output as discussed below.
[0101]
[0102]
[0103] A minimum of two different colour strips is necessary in order to achieve multiple colours, but in preferred embodiments the colour layer 60 will include strips of at least 3 different colours. In especially preferred embodiments, the colour layer 60 may include strips of three different colours (preferably red, green and blue) or four different colours (preferably cyan, magenta, yellow and black). In the example shown in
[0104] The interlaced mask image 50 and the colour layer 60 are each output in such a way so as to form respective physical layers which overlap one another, the result of which is a multi-coloured image array 70 as shown in
[0105] The mask layer 50 will be formed of a suitable masking material, arranged spatially in accordance with the interleaved mask image generated by the process described above. The mask layer 50 need only be monochromatic and hence a single type of masking material can be used to form all of the mask regions 33 across the whole layer, preferably leaving the void regions substantially free of masking material. The masking material could comprise for example an ink or other polymeric substance containing a visible pigment or the like, such as a black ink or a metallic ink, or in other implementations could comprise a metal or alloy, such as aluminium, copper or a mixture thereof.
[0106] The mask layer 50 can be formed by any suitable method which can achieve the high resolution required to define the image slices 40 and the arrangements of mask regions and void regions within each one. However since the layer is monochromatic, a number of suitable techniques are available. For instance, in some embodiments, the mask layer 50 will be formed by printing, e.g. by gravure printing, lithographic printing, flexographic printing or the like. As mentioned above, with careful control of the ink viscosity and other process parameters, with gravure or wet lithographic printing it is possible to achieve line widths down to about 15 microns. Alternatively the mask layer 50 could be formed using specialist high resolution printing techniques such as those disclosed in WO-A-2005052650, involving creating recesses in a substrate surface before spreading ink over the surface and then scraping off excess ink, achieving line widths of the order of 2 m to 3 m.
[0107] Another method of producing high-resolution image elements is disclosed in WO-A-2015/044671 and is based on flexographic printing techniques. A curable material is placed on raised portions of a die form only, and brought into contact with a support layer preferably over an extended distance. The material is cured either whilst the die form and support layer remain in contact and/or after separation. This process has been found to be capable of achieving high resolution and is therefore advantageous for use in forming the mask image 50 in the present application.
[0108] Some more particularly preferred methods for forming the mask layer 50 are known from US 2009/0297805 A1 and WO 2011/102800 A1. These disclose methods of forming micropatterns in which a die form or matrix is provided whose surface comprises a plurality of recesses. The recesses are filled with a curable material, a treated substrate layer is made to cover the recesses of the matrix, the material is cured to fix it to the treated surface of the substrate layer, and the material is removed from the recesses by separating the substrate layer from the matrix. Another strongly preferred method of forming the mask layer 50 is disclosed in WO 2014/070079 A1. Here it is taught that a matrix is provided whose surface comprises a plurality of recesses, the recesses are filled with a curable material, and a curable pickup layer is made to cover the recesses of the matrix. The curable pickup layer and the curable material are cured, fixing them together, and the pickup later is separated from the matrix, removing the material from the recesses. The pickup layer is, at some point during or after this process, transferred onto a substrate layer so that the pattern is provided on the substrate layer.
[0109] Alternatively the mask layer 50 could be formed by deposition a layer of a suitable material, such as metal, and then selectively removing the material from the void regions 33. Preferred techniques for producing a high-resolution pattern in a metal layer are disclosed in EP-A-0987599 and PCT/GB2016/051709. In each case, a photosensitive resist layer is applied over a metal layer on a substrate and then exposed to suitable radiation through a mask carrying the desired pattern. Depending on the type of resist used, the exposed resist becomes either more or less soluble in an etchant than the unexposed resist. The metallised substrate is then passed through an etchant bath which dissolves both the soluble portions of the resist and the underlying metal, leaving the desired pattern in the metal layer.
[0110] The colour layer 60, in contrast, need not be formed using a high-resolution technique and typically may be applied by printing via any suitable process, including both digital methods (such as inkjet, laser printing and the like) or non-digital methods (such as intaglio, gravure, lithographic, flexographic printing etc).
[0111] The mask layer 50 and colour layer 60 are overlapped as shown in
[0112] From inspection of
[0113] When the so-formed image array 70 is then combined with a suitable focussing element array, such as an array of cylindrical focussing elements with their elongate axes extending in the same direction as the image slices 40 (i.e. in the y-axis direction), at a first set of viewing angles the image slices 40 from image I.sub.A will be displayed such that the device as a whole exhibits the first image I.sub.A, which here is a red rectangle. At a second set of viewing angles, the focussing elements will direct the image slices 40 from the second image I.sub.B to the viewer, thereby reconstructing the second image I.sub.B, i.e. a blue circle against a white background.
[0114] Whilst for the purposes of clarity the examples here have used two relatively simple imagesone a monochromatic block colour and the other a two-colour indicia (a square or a circle)it will be appreciated that the same principles can be extended to any type of input image including complex graphics such as photographs. Similarly, any number of images can be interleaved without any limitation on their colours.
[0115] In step S102, the arrangement of mask and void regions for each mask pixel can be generated in various different ways. One preferred implementation is to use a look-up table which stores in memory a mask pixel arrangement for each of a set of available colours.
[0116] In this example, colour H.sub.1 is red and so the stored mask pixel arrangement for colour layer (i) includes a mask region 32 which will obscure the green and blue strips whilst the red strip will be visible in void region 31. For colour layer (ii), to achieve the colour red, contributions from the magenta strip and the yellow strip are needed and so the mask arrangement includes two mask regions, one blocking the cyan strip and the other blocking the black strip (K) plus a portion of the yellow strip. The void region 33 reveals the magenta strip and the remaining portion of the yellow strip which are combined by human vision to form red.
[0117] Similarly, colour H.sub.2 is green and now the he stored mask pixel arrangement for colour layer (i) includes two mask regions 32 which will obscure the red and blue strips whilst the green strip will be visible in void region 31. For colour layer (ii), to achieve the colour green, contributions from the cyan strip and the yellow strip are needed and so the mask arrangement includes two mask regions, one blocking the black strip and the other blocking the magenta strip plus a portion of the yellow strip. The two void regions 33 reveal the cyan strip and the remaining portion of the yellow strip which are combined by human vision to form green.
[0118] The same principles can be applied to form the rest of the table, where the exemplary colours depicted are: blue (H.sub.3), purple (H.sub.4), turquoise (H.sub.5) and black (H.sub.6).
[0119] The use of a look-up table such as that described above has the benefit that it is computationally efficient but the drawback that only a finite number of colours will be represented in the table. Whilst the colour value ranges associated with each of the colours can be arranged to encompass the full colour spectrum such that every input colour can be captured and a suitable mask generated, this may reduce the number of different colours in the final images displayed by the device as compared with the originals.
[0120] To avoid this, in an alternative implementation rather than use a look up table, step S102 may involve the use of an algorithm for generating a colour mask for each image pixel directly from the detected colour. For instance, the algorithm may involve determining the proportion of each of the available colour strips (e.g. red, green and blue) that are required to recreate the detected colour, and then selecting appropriate regions of the pixel area corresponding to the colour strips at with the necessary relative proportions. In this way there is no limitation on the number of colours but the process is more computationally expensive.
[0121] As mentioned above, translational registration of the mask layer 50 and the colour layer 60 is preferred but not essential. Registering the two layers in this way will ensure that the void regions of the mask layer reveal the intended strips of the colour layer 60, resulting in the intended colours being displayed. Without such registration, the void regions may reveal different ones of the colour strips. Nonetheless, the result will still be a version of the original image in the same number of different colours, although these will not be the same colours as in the original. For instance, the end result may appear as a negative version of the original. Such false colour images will be adequate in many implementations of the invention although are less preferred especially in cases where the information content of the original image gives rise to an expected colour.
[0122]
[0123] The two layers forming the image array 70 could be arranged in either order with respect to the focussing element array. Thus, in the
[0124] In the
[0125] In the above examples, as is generally preferred, the mask layer 50 and colour layer 60 are directly in contact with another such that there is no parallax effect between the two layers upon tiling the device. However this is not essential and
[0126]
[0127] In all cases, it is preferred that at least the mask layer lies substantially in the focal plane of the focussing element array 18 so as to achieve a substantially focussed image.
[0128] The various images interlaced in the device can take any desirable form. Particularly preferred implementations include selections of images which combine to give the appearance of animation upon tilting. For example, each of the interlaced images may comprise one frame of the animation and as they are viewed in sequence some quasi-continuous action will be displayed. Examples include movement of an icon or other graphic, expansion and/or contraction of an indicia, and morphing of one indicia into another.
[0129] The devices shown in the previous embodiments have made use of an array 18 of one-dimensional elongate lenses 19 (e.g. cylindrical lenses). However, substantially the same effects can be achieved using a two-dimensional array of non-elongate lenses (e.g. spherical or aspherical lenses) arranged such that a straight line of such lenses takes the place of each individual elongate lens 19 previously described. The term elongate focusing structure is used to encompass both of these options. Hence, in all of the embodiments herein, it should be noted that the elongate lenses 19 described are preferred examples of elongate focussing structures and could be substituted by lines of non-elongate focussing elements. To illustrate this,
[0130]
[0131] Of course, since the grid of focusing elements is orthogonal, the first direction could be defined in the orthogonal direction D.sub.2, in which case each row of lenses along the x-axis would be considered to make up the respective elongate focusing structures 19.
[0132]
[0133] Focussing element arrays such as these are particularly well suited to designs in which different parts of the device (or different adjacent devices in a security device assembly) are configured to operate upon tilting in different directions. This can be achieved for example by using direction D.sub.i as the first direction in a first part of the device (or in a first device) and using direction D.sub.2 as the first direction in a second part of the device (or in a second device).
[0134] In order to achieve an acceptably low thickness of the security device (e.g. around 70 microns or less where the device is to be formed on a transparent document substrate, such as a polymer banknote, or around 40 microns or less where the device is to be formed on a thread, foil or patch), the pitch of the lenses must also be around the same order of magnitude (e.g. 70 microns or 40 microns). Therefore the width of the image slices 40 is preferably no more than half such dimensions, e.g. 35 microns or less.
[0135] As mentioned above, the thickness of the device 10 is directly related to the size of the focusing elements and so the optical geometry must be taken into account when selecting the thickness of the transparent layer 12. In preferred examples the device thickness is in the range 5 to 200 microns. Thick devices at the upper end of this range are suitable for incorporation into documents such as identification cards and drivers licences, as well as into labels and similar. For documents such as banknotes, thinner devices are desired as mentioned above. At the lower end of the range, the limit is set by diffraction effects that arise as the focusing element diameter reduces: e.g. lenses of less than 10 micron base width (hence focal length approximately 10 microns) and more especially less than 5 microns (focal length approximately 5 microns) will tend to suffer from such effects. Therefore the limiting thickness of such structures is believed to lie between about 5 and 10 microns.
[0136] Whilst in the above embodiments, the focusing elements have taken the form of lenses, in all cases these could be substituted by an array of focusing mirror elements. Suitable mirrors could be formed for example by applying a reflective layer such as a suitable metal to the cast-cured or embossed lens relief structure. In embodiments making use of mirrors, the image element array should be semi-transparent, e.g. having a sufficiently low fill factor to allow light to reach the mirrors and then reflect back through the gaps between the image elements. For example, the fill factor would need to be less than 1/2 in order that that at least 50% of the incident light is reflected back to the observer on two passes through the image element array.
[0137] In all of the embodiments described above, the security level can be increased further by incorporating a magnetic material into the device. This can be achieved in various ways. For example an additional layer may be provided (e.g. under the image array 70) which may be formed of, or comprise, magnetic material. The whole layer could be magnetic or the magnetic material could be confined to certain areas, e.g. arranged in the form of a pattern or code, such as a barcode. The presence of the magnetic layer could be concealed from one or both sides, e.g. by providing one or more masking layer(s), which may be metal. If the focussing elements are provided by mirrors, a magnetic layer may be located under the mirrors rather than under the image array. Advantageously, the mask layer 50 could itself be formed of a magnetic material, e.g. a magnetic ink or metal.
[0138] Security devices of the sort described above can be incorporated into or applied to any article for which an authenticity check is desirable. In particular, such devices may be applied to or incorporated into documents of value such as banknotes, passports, driving licences, cheques, identification cards etc.
[0139] The security device or article can be arranged either wholly on the surface of the base substrate of the security document, as in the case of a stripe or patch, or can be visible only partly on the surface of the document substrate, e.g. in the form of a windowed security thread. Security threads are now present in many of the world's currencies as well as vouchers, passports, travellers' cheques and other documents, hi many cases the thread is provided in a partially embedded or windowed fashion where the thread appears to weave in and out of the paper and is visible in windows in one or both surfaces of the base substrate. One method for producing paper with so-called windowed threads can be found in EP-A-0059056. EP-A-0860298 and WO-A-03095188 describe different approaches for the embedding of wider partially exposed threads into a paper substrate. Wide threads, typically having a width of 2 to 6 mm, are particularly useful as the additional exposed thread surface area allows for better use of optically variable devices, such as that presently disclosed.
[0140] The security device or article may be subsequently incorporated into a paper or polymer base substrate so that it is viewable from both sides of the finished security substrate. Methods of incorporating security elements in such a manner are described in EP-A-1141480 and WO-A-03054297. In the method described in ER-A-1141480, one side of the security element is wholly exposed at one surface of the substrate in which it is partially embedded, and partially exposed in windows at the other surface of the substrate.
[0141] Base substrates suitable for making security substrates for security documents may be formed from any conventional materials, including paper and polymer. Techniques are known in the art for forming substantially transparent regions in each of these types of substrate. For example, WO-A-8300659 describes a polymer banknote formed from a transparent substrate comprising an opacifying coating on both sides of the substrate. The opacifying coating is omitted in localised regions on both sides of the substrate to form a transparent region. In this case the transparent substrate can be an integral part of the security device or a separate security device can be applied to the transparent substrate of the document. WO-A-0039391 describes a method of making a transparent region in a paper substrate. Other methods for forming transparent regions in paper substrates are described in EP-A-723501, EP-A-724519, WO-A-03054297 and EP-A-1398174.
[0142] The security device may also be applied to one side of a paper substrate so that portions are located in an aperture formed in the paper substrate. An example of a method of producing such an aperture can be found in WO-A-03054297. An alternative method of incorporating a security element which is visible in apertures in one side of a paper substrate and wholly exposed on the other side of the paper substrate can be found in WO-A-2000/39391.
[0143] Examples of such documents of value and techniques for incorporating a security device will now be described with reference to
[0144]
[0145] The opacifying layers 103a and 103b are omitted across an area 101 which forms a window within which the security device is located. As shown best in the cross-section of
[0146]
[0147] If desired, several different security devices 1 could be arranged along the thread, with different or identical images displayed by each. In one example, a first window could contain a first device, and a second window could contain a second device, each having their focusing elements arranged along different (preferably orthogonal) directions, so that the two windows display different effects upon tilting in any one direction. For instance, the central window may be configured to exhibit a motion effect when the document 100 is tilted about the x axis whilst the devices in the top and bottom windows remain static, and vice versa when the document is tilted about the y axis.
[0148] In
[0149] A further embodiment is shown in
[0150] In
[0151] In general, when applying a security article such as a strip or patch carrying the security device to a document, it is preferable to have the side of the device carrying the image element array bonded to the document substrate and not the lens side, since contact between lenses and an adhesive can render the lenses inoperative. However, the adhesive could be applied to the lens array as a pattern that the leaves an intended windowed zone of the lens array uncoated, with the strip or patch then being applied in register (in the machine direction of the substrate) so the uncoated lens region registers with the substrate hole or window It is also worth noting that since the device only exhibits the optical effect when viewed from one side, it is not especially advantageous to apply over a window region and indeed it could be applied over a non-windowed substrate. Similarly, in the context of a polymer substrate, the device is well-suited to arranging in half-window locations.