CONTROL DEVICE AND METHOD FOR OPERATING AN ELECTROMECHANICAL BRAKE BOOSTER OF A BRAKE SYSTEM CONFIGURED TO EXECUTE ANTI-LOCK CONTROL ACTIONS

Abstract

A control device and a method for operating an electromechanical brake booster of a brake system configured to execute anti-lock control actions, including the steps: determining a setpoint variable regarding a setpoint brake pressure to be produced by the electromechanical brake booster, in view of at least a differential travel; and controlling the electromechanical brake booster in view of the determined setpoint variable; at least during an anti-lock control action carried out in the brake system, it being ascertained if the differential travel lies outside of a specified normal value range, and in some instances, the additional steps being executed: determining a correction variable for the setpoint variable in view of at least a difference between the determined setpoint variable and an actual variable regarding an actual pressure present in at least part of the volume of the brake system, and controlling the electromechanical brake booster in additional view of the determined correction variable.

Claims

1.-10. (canceled)

11. A control device for an electromechanical brake booster of a brake system configured to execute anti-lock control actions, comprising: an electronic device for determining a setpoint variable regarding a setpoint brake pressure to be produced by the electromechanical brake booster, at least in view of at least one supplied sensor signal regarding a differential travel of a driver braking force transmission component adjustable via manipulation of a brake actuating element of the brake system and a booster force transmission component adjustable by the electromechanical brake booster, wherein: the electronic device controls the electromechanical brake booster in view of the determined setpoint variable; during at least an anti-lock control action executed in the brake system, the electronic device ascertains if the differential travel lies outside of a specified normal value range, if at least the differential travel lies outside of the specified normal value range, the electronic device determines a correction variable for the setpoint variable in view of at least a difference of the determined setpoint variable and a supplied actual variable regarding an actual pressure present in at least part of a volume of the brake system, and the electronic device controls the electromechanical brake booster in view of the determined correction variable.

12. The control device as recited in claim 11, wherein: at least during the executed anti-lock control action, and if the differential travel lies outside of the specified normal value range, the electronic device ascertains if the difference of the determined setpoint variable and the actual variable varies by, at most, a predefined maximum difference, for at least a specified minimum time, and

Description

BRIEF DESCRIPTION OF THE DRAWING

[0012] FIGS. 1a and 1b show a flow chart and a block diagram for explaining a specific embodiment of the method for operating an electromechanical brake booster of a brake system configured to execute anti-lock control actions.

[0013] FIG. 2 shows a schematic representation of a specific embodiment of the control device.

DETAILED DESCRIPTION

[0014] FIGS. 1a and 1b show a flow chart and a block diagram for explaining a specific embodiment of the method for operating an electromechanical brake booster of a brake system configured to execute anti-lock control actions.

[0015] The electromechanical brake booster operated by the method described here is understood to be a brake booster having an electric motor. The electromechanical brake booster is preferably connected in series, in such a manner, to a master brake cylinder of the brake system configured to execute anti-lock control actions, that at least one piston of the master brake cylinder is adjustable/adjusted via operation of the motor of the electromechanical brake booster, through which an internal pressure present in the master brake cylinder is increasable/increased. The electromechanical brake booster may be, in particular, an iBooster. However, it is emphasized that an ability to execute the method described here is not limited to any particular type of electromechanical brake booster. In the same way, the ability to execute the method described in the following is limited neither to a particular type of brake system equipped with the electromechanical brake booster, nor to a particular type of vehicle/motor vehicle equipped with the electromechanical brake booster.

[0016] In a method step S1, a setpoint variable p.sub.target regarding a setpoint brake pressure p.sub.target to be produced by the electromechanical brake booster is determined. In the example of FIGS. 1a and 1b, setpoint brake pressure p.sub.target (together with a corresponding setpoint booster force F.sub.support to be applied by the electromechanical brake booster) is determined. However, it should be pointed out that in method step S1, a different variable regarding the setpoint brake pressure p.sub.target to be produced by the electromechanical brake booster may also be determined as setpoint variable p.sub.target, in place of setpoint brake pressure p.sub.target.

[0017] Setpoint variable p.sub.target is determined in view of at least a differential travel S of a driver braking force transmission component adjustable/adjusted via manipulation of a brake actuating element of the brake system (by a driver of the vehicle/motor vehicle equipped with it) and a booster force transmission component adjustable/adjusted via (the motor of) the electromechanical brake booster. Differential travel S may also be described as a difference of an adjusting path of the driver braking force transmission component (produced via manipulation of the brake actuating element) and a travel path of the booster force transmission component (produced by the motor of the electromechanical brake booster). The driver braking force transmission component may be understood as a component of the electromechanical brake booster/brake system, via which a driver braking force applied by manipulation of the brake actuating element may be transmitted to the at least one piston of the master brake cylinder. The driver braking force transmission component may be, for example, an input rod. Accordingly, the booster force transmission component is to be understood as a component of the electromechanical brake booster/brake system, via which a (an actual) booster force applied by the motor of the electromechanical brake booster may be transmitted to the at least one piston of the master brake cylinder. In particular, the booster force transmission component may be a valve body and/or a boost body of the electromechanical brake booster.

[0018] However, in the method described here, a method step S2 is also executed at least during an anti-lock control action carried out in the brake system. In method step S2, it is determined if differential travel S lies outside of a predefined normal value range/normal braking intensity range. The normal value range/normal braking intensity range includes values of differential travel S in driving situations, in which the driver requests only a comparatively low/light brake pressure in wheel brake cylinders of his/her brake system (that is, relatively light braking/deceleration of his or her vehicle/motor vehicle). Thus, with the aid of method step S2, the driving situations, in which the driver demands a comparatively high brake pressure or relatively sharp braking/deceleration (for example, complete deceleration) during the executed anti-lock control action, may be detected.

[0019] If the driver only requests a relatively low brake pressure during the executed anti-lock control action, then, e.g., the driver depresses the brake pedal only lightly, so high pressures would scarcely be expected to occur in the master brake cylinder and/or in at least one master brake cylinder line connected to it, due to the simultaneously executed anti-lock control action. Consequently, damage to the brake system by high pressures/pressure spikes is then not to be feared. Thus, in such a situation, considerable, force-based assistance of the driver via unrestricted operation of the electromechanical brake booster is advantageous and contributes towards increasing the braking comfort for the driver.

[0020] However, if an anti-lock control action is executed during a request for a high brake pressure, for example, while the driver depresses the brake pedal very strongly, then high pressures/pressure spikes may occur in the master brake cylinder and/or in the at least one master brake cylinder line connected to it (due to the delivery of brake fluid to the master brake cylinder during the simultaneous, sharp brake application of the driver). However, such situations may be detected with the aid of method step S2; and by adjusting the operation of the electromechanical brake booster in a timely manner, it may be ensured that no damage to the brake system occurs.

[0021] During the execution of method step S2, differential value S, and not the driver braking force or the (actual) booster force of the electromechanical brake booster, is considered/evaluated in an advantageous manner. Measuring the driver braking force often requires an additional sensor. In addition, as a rule, the driver braking force may only be estimated with a relatively limited accuracy. Direct measurement of the (actual) booster force of the electromechanical brake booster is hardly possible. (In particular, in the case of rapidly changing rotational speeds and/or considerable temperature fluctuations,) The (actual) booster force of the electromechanical brake booster may also only be estimated in view of estimation errors. Above all, manufacturing tolerances regarding the electromechanical brake booster have a considerable influence on the quality of an estimate of the (actual) booster force. In addition, as a rule, a gear unit having friction is connected in outgoing circuit to the electromechanical brake booster; the friction often being heavily dependent on a loading case and current environmental conditions. Therefore, the problems, described in this section, in measuring/estimating the driver braking force and/or the (actual) booster force, may be overcome by considering/evaluating differential travel S in method step S2.

[0022] For example, the normal value range/normal braking intensity range utilized for evaluating differential travel S may be specified by a threshold value S.sub.min. (Therefore, a correction factor k.sub.S determined in method step S2 may be set equal to zero for a differential travel S less than threshold value S.sub.min and equal to one for a differential travel S greater than threshold value S.sub.min.) A magnitude of threshold value S.sub.min may be, for example, 0.5. Using such a threshold value S.sub.min, the driving situations, in which adaptation/reduction of the operation of the electromechanical brake booster is advantageous for preventing damage to the brake system by excessively high pressures/pressure spikes, may be detected/filtered out reliably. However, it should be pointed out that an ability to execute method step S2 is not limited to any particular numerical value of threshold value S.sub.min.

[0023] If differential travel S is within the predefined normal value range, e.g., less than positive threshold value S.sub.min or greater than negative threshold value S.sub.min, then the method may be continued at method step S3. However, if differential path S lies outside of the specified normal value range, e.g., is greater than positive threshold value S.sub.min or less than negative threshold value S.sub.min, then the method is continued at least at method step S4.

[0024] In method step S4, a correction variable p.sub.target for the setpoint variable p.sub.target is determined in view of at least a difference p between determined setpoint variable p.sub.target and an actual variable p.sub.sensor regarding an actual pressure p.sub.sensor present in at least part of the volume of the brake system. In particular, correction variable p.sub.target for setpoint variable p.sub.target may be determined in view of at least the difference p of determined setpoint variable p.sub.target and an actual variable p.sub.sensor regarding the internal pressure present in the master brake cylinder of the brake system (in the form of actual pressure p.sub.sensor).

[0025] For example, correction variable p.sub.target for setpoint variable p.sub.target may be determined in view of at least the difference p and a predefined characteristic curve k of correction variable p.sub.target as a function of difference p. Characteristic curve k is preferably equal to zero for values of difference p (between determined setpoint variable p.sub.target and actual variable p.sub.sensor) within a predefined, first limiting value p.sub.min and a predefined (greater), second limiting value p.sub.max. Consequently, the driver has the option of influencing the master brake cylinder pressure unhindered within these limiting values p.sub.min and p.sub.max, using his/her driver braking force. Characteristic curve k preferably increases strictly monotonically for values of difference p (between determined setpoint variable p.sub.target and actual variable p.sub.sensor) greater than second limiting value p.sub.max, and decreases strictly monotonically for values of difference p less than first limiting value p.sub.min. Thus, in method step S4, as a function of difference p (between determined setpoint variable p.sub.target and actual variable p.sub.sensor), a pressure increase value or pressure decrease value may be set as a correction variable p.sub.target, about which setpoint variable p.sub.target/setpoint brake pressure p.sub.target is to be varied.

[0026] In the method described here, correction variable p.sub.target is converted, in an optional method step S5, to a force correction variable F.sub.support of setpoint booster force F.sub.support (that is, to a pressure increase or pressure decrease value for setpoint booster force F.sub.support). In a further method step S6, setpoint booster force F.sub.support is redetermined in accordance with the correction variable, force correction variable F.sub.support. (Alternatively, setpoint variable p.sub.target/setpoint brake pressure p.sub.target may be redetermined in accordance with correction variable p.sub.target.) In contrast to method step S6, in method step S3 (if differential travel S is within the specified normal value range), it is stipulated that a redetermination of setpoint booster force F.sub.support (and/or of setpoint variable p.sub.target/setpoint brake pressure p.sub.target) is omitted. After method step S3 or method step S6, in a method step S7, the electromechanical brake booster is controlled in view of specific setpoint booster force F.sub.support (that is, in view of specific setpoint variable p.sub.target/specific setpoint brake pressure p.sub.target).

[0027] Prior to method step S4, another method step S8 may optionally be executed, in which it is ascertained if difference p (between setpoint variable p.sub.target and actual variable p.sub.sensor) or a product of difference p and correction factor k.sub.S varies by, at most, a predefined maximum difference, for at least a predefined minimum time . In this case, only if difference p varies by, at most, the specified maximum difference, for at least predefined minimum time , is correction variable p.sub.target for setpoint variable p.sub.target determined in view of at least the difference p (and/or a temporally filtered difference p.sub.filter). With the aid of method step S8, short-term, extreme values of difference p may be filtered out, in order to prevent unnecessary actions. (Vehicle inertias may suppress short-term deviations automatically.) Minimum time may be 0.3 seconds, for example. The specified, maximum deviation may also be zero, so that in method step S8, it is checked if difference p (between setpoint variable p.sub.target and actual variable p.sub.sensor) is constant for at least specified minimum time .

[0028] The method described here compensates for tolerances, in order to prevent overloading or underbraking. The method may be referred to as a simple adjusting method, by which the operation of the electromechanical brake booster is adapted to the executed anti-lock control action and the relatively sharp braking of the driver. At the same time, however, the compensation still allows the driver the option of controlling the internal pressure of the master brake cylinder over a broad range, using his/her driver braking force.

[0029] FIG. 2 shows a schematic representation of a specific embodiment of the control device.

[0030] The control device 10 schematically represented in FIG. 2 is configured to interact with an electromechanical brake booster 12. Control device 10 may take the form of a subunit of electromechanical brake booster 12 or be separate from it. An ability to develop control device 10 is not limited to a particular type of electromechanical brake booster 12. In the same way, control device 10 may be used in many different types of brake systems, which are configured for carrying out anti-lock control actions, and in many different types of vehicles/motor vehicles.

[0031] Control device 10 includes an electronic device 14, which is configured to determine a setpoint variable regarding a setpoint brake pressure to be produced with the aid of electromechanical brake booster 12, at least in view of at least one supplied sensor signal 16 regarding a differential travel of a driver braking force transmission component adjustable via manipulation of a brake actuating element (, not shown,) of the brake system and a booster force transmission component adjustable with the aid of the electromechanical brake booster; the electronic device is also configured to control electromechanical brake booster 12 with the aid of at least one control signal 18, in view of the determined setpoint variable. Examples of the driver braking force transmission component and the booster force transmission component (of which both are not shown) are already mentioned above.

[0032] During at least an anti-lock control action executed in the brake system, electronic device 14 is additionally configured to ascertain if the differential travel lies outside of a specified normal value range. If at least the differential travel is outside of the specified normal value range, then electronic device 14 is configured to determine a correction variable for the setpoint variable in view of at least a difference of the determined setpoint variable and a supplied, actual variable 20 regarding an actual pressure present in at least part of the volume of the brake system; and the electronic device is configured to control electromechanical brake booster 12 (with the aid of the at least one control signal 18) in additional view of the determined correction variable.

[0033] Control device 10 advantageously includes a storage unit 22, in which a characteristic curve of the correcting variable as a function of the difference is stored. In this case, electronic device 14 is configured to determine the correcting variable for the setpoint variable in view of at least the difference and the stored characteristic curve. An example of an advantageous characteristic curve is already described above.

[0034] As an advantageous further refinement, electronic device 14 may also be configured to ascertain if the difference of the determined setpoint variable and the actual variable varies by, at most, a predefined, maximum difference for at least a specified minimum time. The correcting variable for the setpoint variable is only then determined in view of at least the difference, if the difference varies by, at most, the specified maximum difference for at least the specified minimum time. Further method steps of the method explained above may also be executed with the aid of control device 10/its electronic device 14.

[0035] The control device also provides the advantages already mentioned above. The advantages may also be provided by a brake system for a vehicle/motor vehicle, including control device 10, electromechanical brake booster 12 and at least one brake pressure modulation unit (not shown), with the aid of which an anti-lock control action may be carried out. The at least one brake pressure modulation unit may be, for example, at least one return pump.