SPARK PLUG FOR INTERNAL COMBUSTION ENGINE
20190199068 ยท 2019-06-27
Inventors
Cpc classification
H01T13/20
ELECTRICITY
International classification
Abstract
There is provided a spark plug for an internal combustion engine with a simple configuration capable of ensuring stable ignitability regardless of mounting posture to the internal combustion engine. The spark plug includes a housing, an insulator, a center electrode, and a ground electrode. The ground electrode includes an erecting part that is erected from a tip part of the housing to a tip side and an inclined part that is bent from the tip of the erecting part to the center electrode side to extend obliquely toward a tip side. An end edge of the ground electrode on an opposite side to the housing side is a tip of the inclined part. The erecting part satisfies w/t1, w1.9 mm, and t2.3 mm, where t is a dimension in an alignment direction of the erecting part and the center electrode, and w is a dimension in a width direction orthogonal to each of the alignment direction and a plug axial direction. An inclination angle of the inclined part with respect to the plug axial direction satisfies 3060.
Claims
1. A spark plug for an internal combustion engine, comprising: a cylindrical housing; a cylindrical insulator held inside the housing; a center electrode held inside the insulator such that a tip part of the center electrode projects; and a ground electrode that is connected to the housing and forms a spark discharge gap between the center electrode and the ground electrode, wherein the ground electrode includes an erecting part that is erected from a tip part of the housing to a tip side and an inclined part that is bent from the tip of the erecting part to the center electrode side to extend obliquely toward a tip side, an end edge of the ground electrode on an opposite side to the housing side is a tip of the inclined part, the erecting part satisfies w/t1, w1.9 mm, and t2.3 mm, where t is a dimension in an alignment direction of the erecting part and the center electrode, and w is a dimension in a width direction orthogonal to each of the alignment direction and a plug axial direction, and an inclination angle of the inclined part with respect to the plug axial direction satisfies 3060.
2. The spark plug for an internal combustion engine according to claim 1, wherein the erecting part further satisfies w/t0.9.
3. The spark plug for an internal combustion engine according to claim 1, wherein the ground electrode has a projection part projecting from a facing face that faces the center electrode side in the inclined part, and the spark discharge gap is formed between the projection part and the tip part of the center electrode.
4. The spark plug for an internal combustion engine according to claim 2, wherein the ground electrode has a projection part projecting from a facing face that faces the center electrode side in the inclined part, and the spark discharge gap is formed between the projection part and the tip part of the center electrode.
5. The spark plug for an internal combustion engine according to claim 1, wherein the erecting part further satisfies 0.7w/t0.9, and 1.2 mmw1.7 mm.
6. The spark plug for an internal combustion engine according to claim 2, wherein the erecting part further satisfies 0.7w/t0.9, and 1.2 mmw1.7 mm.
7. The spark plug for an internal combustion engine according to claim 3, wherein the erecting part further satisfies 0.7w/t0.9, and 1.2 mmw1.7 mm.
8. The spark plug for an internal combustion engine according to claim 4, wherein the erecting part further satisfies 0.7w/t0.9, and 1.2 mmw1.7 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above object, the other objects, and characteristics and advantages of the present disclosure become clearer by detailed description described below with reference to the accompanying drawings. In the accompanying drawings:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DESCRIPTION OF THE EMBODIMENTS
Embodiment 1
[0034] An embodiment of a spark plug for an internal combustion engine will be described with reference to
[0035] As shown in
[0036] The insulator 3 is held inside the housing 2. The center electrode 4 is held inside the insulator 3 so that a tip part 41 thereof projects. The ground electrode 5 is connected to the housing 2 and forms a spark discharge gap G between the ground electrode 5 and the center electrode 4.
[0037] As shown in
[0038] The erecting part 51 has a shape of the following dimensional relation. First, as shown in
[0039] Further, as shown in
[0040] Note that the plug axial direction Z is a direction of a central axis of the spark plug 1. The tip side is a side on which the spark plug 1 is inserted into a combustion chamber in the plug axial direction Z, and its opposite side is a base end side. The alignment direction X, the width direction Y, and the plug axial direction Z are orthogonal to each other.
[0041] As shown in
[0042] An inward face 511 corresponding to one side of the rectangular shape in the cross section of the erecting part 51 is arranged to face the center electrode 4 side. In the present embodiment, the inward face 511 corresponds to a short side of the rectangular shape in the cross section of the erecting part 51. The length of the short side is the width w of the erecting part 51. The length of a long side of the rectangular shape in the cross section of the erecting part 51 is the thickness t of the erecting part 51.
[0043] As described above, the thickness t of the shape of the cross section orthogonal to the plug axial direction Z of the erecting part 51 is equal to or more than the width w. Preferably, the dimension t is larger than the dimension w. More preferably, w/t0.9 is made to hold. In addition, preferably, the sectional area of the erecting part 51 in the cross section orthogonal to the plug axial direction Z is 1.5 mm.sup.2 or more. Thereby, heat resistance of the ground electrode 5 can be easily ensured.
[0044] The ground electrode 5 is formed into a shape including the erecting part 51 and the inclined part 52 by bending a rod-shaped metallic member having a rectangular cross section orthogonal to the longitudinal direction. Thus, also as to the inclined part 52, the shape of the cross section of the inclined part 52 orthogonal to the longitudinal direction is the same rectangular shape as the cross-sectional shape of the erecting part 51. The inclination angle of the inclined part 52 with respect to the plug axial direction Z is 30 to 60. In the present embodiment, the inclination angle is comparable to the inclination angle of the inclined part 52 with respect to the erecting part 51.
[0045] The ground electrode 5 has a projection part 53 projecting from a facing face 521 that faces the center electrode 4 side in the inclined part 52. The spark discharge gap G is formed between the projection part 53 and the tip part 41 of the center electrode 4.
[0046] The projection part 53 is formed by joining, for example, a precious metal chip made of a platinum alloy to the facing face 521. That is, the ground electrode 5 has a ground electrode base material 50 made of a nickel alloy and the projection part 53 made of the precious metal chip. The precious metal chip is welded to the ground electrode base material 50.
[0047] In addition, the center electrode 4 is also formed by joining, for example, a precious metal chip made of an iridium alloy to the tip of a center electrode base material 40. That is, the precious metal chip constitutes the tip part 41 of the center electrode 4.
[0048] The spark plug 1 of the present embodiment is used in an internal combustion engine for a vehicle, such as an automobile, for example.
[0049] Next, functions and effects of the present embodiment will be described.
[0050] In the spark plug 1 for the internal combustion engine, the dimensions of the erecting part 51 of the ground electrode 5 satisfy w/t1, w1.9 mm, and t2.3 mm, and the inclination angle of the inclined part 52 satisfies 3060. This makes it possible to suppress the phenomenon that the airflow in the combustion chamber toward the spark discharge gap G is blocked from occurring by the mounting posture of the spark plug 1 to the internal combustion engine. That is, even if the erecting part 51 of the ground electrode 5 is arranged at a position on an upstream side of the airflow with respect to the spark discharge gap G, the airflow in the spark discharge gap G can be ensured.
[0051] First, since w/t1 holds, it is possible to prevent an airflow f toward the spark discharge gap G arranged on the downstream side of the erecting part 51 from being blocked by the erecting part 51. That is, if w/t>1 holds in the erecting part 51, as shown in
[0052] On the other hand, as shown in
[0053] Further, as shown in
[0054] As described above, it is possible to suppress the airflow f from being blocked by the erecting part 51, not only by simply making the dimension w of the erecting part 51 small, but also by making the value of w/t small. The appropriate value of w/t is w/t1, and the more appropriate value is w/t0.9. These values are backed up by Experiment Example 1 described below.
[0055] In addition, the ground electrode 5 is formed so that the inclined part 52 extends to the oblique tip side. Thereby, as described above, the airflow f having passed along the side face 513 of the erecting part 51 can be guided to the tip side of the spark plug 1, as shown in
[0056] Then, since the inclination angle of the inclined part 52 is set to 30 to 60, the above-described airflow toward the oblique tip side is easily generated appropriately, and the flame can be grown effectively. This point is also backed up by Experiment Example 2 described below.
[0057] As described above, by the synergistic effect of the appropriate shape of the erecting part 51 and the appropriate inclination angle of the inclined part 52, the airflow at the spark discharge gap G when the erecting part 51 is mounted to the internal combustion engine with a posture that the erecting part 51 is on the upstream side of the airflow can be ensured. That is, regardless of the mounting posture of the spark plug 1 to the internal combustion engine, the discharge spark can be sufficiently stretched, and ignitability can be sufficiently ensured.
[0058] Further, in the spark plug 1, the ground electrode 5 does not need to have a particularly complicated shape. In addition, the ground electrode 5 does not need to be made particularly thin, and thus a special structure to ensure its strength is also not required. Hence, the spark plug 1 excellent in ignitability with a simple structure can be obtained.
[0059] As described above, according to the present embodiment, it is possible to provide a spark plug for an internal combustion engine with a simple configuration capable of ensuring stable ignitability regardless of a mounting posture to an internal combustion engine.
Experiment Example 1
[0060] In the present example, as shown in Table 1, a relation between a dimensional ratio w/t in the erecting part 51 of the ground electrode 5 and ignitability was evaluated.
[0061] That is, with the spark plug 1 shown in Embodiment 1 as a basic structure, samples in which the dimensions w and t of the erecting part 51 were variously changed were prepared and ignitability of each sample was evaluated.
[0062] Specifically, as shown in Table 1, the samples were produced in which while w was changed between 1.0 mm and 2.3 mm, w/t was variously changed. Then, a sample of w/t=1.5 as a reference w/t in each width w was prepared as a reference sample. The shape having the dimensional ratio of w/t=1.5 is a shape in which the width w of the erecting part 51 is sufficiently large with respect to the thickness t, and is the same shape as that of an erecting part in the conventional spark plug.
[0063] In comparison with an ignitability of the reference sample, ignitability of each sample was evaluated. That is, in comparison with ignitability of the reference sample with the same width w of the erecting part 51, each sample was evaluated.
[0064] Ignitability was evaluated with a lean limit A/F as an index. That is, in the internal combustion engine mounting each sample, an air-fuel ratio (A/F) of the air-fuel mixture was gradually changed and an air-fuel ratio as the ignitable limit (that is, lean limit A/F) was measured.
[0065] Note that, the conditions of the internal combustion engine in this test were a displacement of 1800 cc, an engine speed of 2000 rpm, and an indicated mean effective pressure of 0.28 MPa. An air-fuel ratio at which a combustion fluctuation ratio (that is, a fluctuation ratio of the indicated mean effective pressure) is 3% was set to the lean limit A/F. The lean limit A/F was defined as an average value of values obtained by performing the test five times for each sample.
[0066] Further, the other conditions are as follows and are common in each sample.
[0067] The inclination angle of the ground electrode 5 was set to 45. The dimension of the spark discharge gap G was set to 1.05 mm. The precious metal chip constituting the projection part 53 of the ground electrode 5 was formed into a circular cylindrical shape with a diameter of 0.7 mm and a length of 1.0 mm. The precious metal chip constituting the tip part 41 of the center electrode 4 was formed into a circular cylindrical shape with a diameter of 0.6 mm and a length of 0.8 mm. The thread diameter of the mounting screw part of the housing 2 was set to M12. The projection dimension of the center electrode 4 in the plug axial direction Z from the housing tip face was set to 4.0 mm.
[0068] Furthermore, the posture of the spark plug mounted to the internal combustion engine was set to a posture in which the erecting part 51 of the ground electrode 5 was positioned on the upstream side of the airflow with respect to the center electrode 4.
[0069] The evaluation result is shown in Table 1. In Table 1, D indicates that the lean limit A/F is equivalent to that of the reference sample having the same width w (that is, the difference from the lean limit A/F of the reference sample is less than 0.05). C indicates that the lean limit A/F is improved by 0.05 or more and less than 0.1 with respect to the reference sample having the same width w. B indicates that the lean limit A/F is improved by 0.1 or more and less than 0.4 with respect to the reference sample having the same width w. A indicates that the lean limit A/F is improved by 0.4 or more with respect to the reference sample having the same width w. In addition, E indicates that the spark discharge was generated at the portion other than the spark discharge gap G, that is, a so-called lateral spark was generated, and the lean limit A/F was unmeasurable. Blanks in Table 1 indicate that the corresponding test was not performed. The same applies also to following Table 2 and Table 3.
TABLE-US-00001 TABLE 1 w/t 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 w 2.3 E D D [mm] 2.2 E D D D 2.1 E D D D 2.0 E D D D D 1.9 E B C D D 1.8 E A B C D D 1.7 E A B C D D 1.6 E A A B C D D 1.5 E A A B C D D 1.4 E A A B C D D 1.3 E A A A B C D D 1.2 E A A A B C D D 1.1 A A A A B C D D 1.0 A A A A B C D D
[0070] Table 1 shows that the samples that satisfy w/t1, w1.9 mm, and t2.3 mm were evaluated as A, B, or C, and exhibited improvement in ignitability. Further, it shows that any of the samples that satisfy w/t0.9, w1.9 mm, and t2.3 mm was evaluated as A or B, and particularly exhibited significant improvement in ignitability.
[0071] Next, the inclination angles were set to 30 and 60, and the same test was performed. The results are shown in Table 2 and Table 3, respectively. Table 2 shows the test result when =30. Table 3 shows the test result when =60.
TABLE-US-00002 TABLE 2 w/t 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 w 2.3 D D [mm] 2.2 D D D 2.1 D D D 2.0 D D D D 1.9 B C D D 1.8 B B C D D 1.7 B B C D D 1.6 B B B C D D 1.5 B B B C D D 1.4 B B B C D D 1.3 A B B B C D D 1.2 A B B B C D D 1.1 A A B B B C D D 1.0 A A B B B C D D
TABLE-US-00003 TABLE 3 w/t 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 w 2.3 D D [mm] 2.2 D D D 2.1 D D D 2.0 D D D D 1.9 B C D D 1.8 B B C D D 1.7 B B C D D 1.6 A B B C D D 1.5 A B B C D D 1.4 A B B C D D 1.3 A A B B C D D 1.2 A A B B C D D 1.1 A A A B B C D D 1.0 A A A B B C D D
[0072] Table 2 and Table 3 show that also in cases of =30 and =60, the measurement results having similar tendencies as in the case of =45 were obtained. That is, the samples that satisfy w/t1, w1.9 mm, and t2.3 mm were evaluated as A, B, or C, and exhibited improvement in ignitability. Further, any of the samples that satisfy w/t0.9, w1.9 mm, and t2.3 mm was evaluated as A or B, and particularly exhibited significant improvement in ignitability.
[0073] As described above, the result of the present experiment example shows that when the width w in a plug circumference direction and the dimension t in a plug radial direction in the erecting part 51 satisfy w/t1, w1.9 mm and t2.3 mm, ignitability can be improved. In addition, it shows that if w/t0.9 is further satisfied, ignitability can be further improved.
Experiment Example 2
[0074] In the present example, as shown in Table 4, a relation between the inclination angle of the inclined part 52 of the ground electrode 5 and ignitability was evaluated.
[0075] That is, with the spark plug 1 shown in Embodiment 1 as a basic structure, samples in which the inclination angle was variously changed were prepared, and ignitability of each sample was evaluated.
[0076] Specifically, as shown in Table 4, samples which include erecting parts with four types of cross-sectional shape each having different w and w/t and in which was changed between 10 and 90 were prepared. In addition, a sample of =90, which is a reference inclination angle in each width w and ratio w/t, was prepared as a reference sample. That is, the reference sample has a shape in which a portion corresponding to the inclined part 52 extends in a direction perpendicular to the plug axial direction Z. In other words, the reference sample has a shape in which a portion corresponding to the inclined part 52 extends in the alignment direction X.
[0077] In comparison with ignitability of the reference sample, ignitability of each sample was evaluated. That is, each sample was evaluated in comparison with ignitability of the reference sample having the same width w and ratio w/t.
[0078] Ignitability was evaluated with the same method and criteria as in Experiment Example 1.
[0079] The evaluation result is shown in Table 4. In Table 4, A, B, C, and D are the same evaluation criteria as in Experiment Example 1, respectively. That is, D indicates that the lean limit A/F is equivalent to that of the reference sample having the same width w and ratio w/t (that is, the difference from the lean limit A/F of the reference sample is less than 0.05). C indicates that the lean limit A/F is improved by 0.05 or more and less than 0.1 with respect to the reference sample having the same width w and ratio w/t. B indicates that the lean limit A/F is improved by 0.1 or more and less than 0.4 with respect to the reference sample having the same width w and ratio w/t. A indicates that the lean limit A/F is improved by 0.4 or more with respect to the reference sample having the same width w and ratio w/t.
TABLE-US-00004 TABLE 4 Inclination angle W = 1.9 mm W = 1.7 mm W = 1.5 mm W = 1.2 mm () W/t = 1.0 W/t = 0.9 W/t = 0.8 W/t = 0.7 90 D D D D 75 D D D D 70 D D D D 60 C B B A 45 B B A A 30 C B B A 20 D D D D 10 D D D D
[0080] Table 4 shows that in the spark plugs having any width w and ratio w/t, if the inclination angle is in a range of 30 to 60, ignitability is improved from the reference sample.
[0081] As described above, the result of the present example shows that when the inclination angle of the inclined part 52 satisfies 3060, ignitability can be improved.
Experiment Example 3
[0082] In the present experiment example, as shown in
[0083] As a sample 1, the spak plug 1 shown in Embodiment 1 was prepared, in which the inclination angle of the inclined part 52 was set to 45, and the width w and thickness t of the erecting part 51 were set to 1.7 mm and 1.9 mm, respectively.
[0084] As comparative samples, the following Sample 2, Sample 3, and Sample 4 were prepared. In Sample 2, the inclination angle was set to 90, and the width w and thickness t of the erecting part 51 were set to 2.6 mm and 1.3 mm, respectively. In Sample 3, the inclination angle was set to 45, and the width w and thickness t of the erecting part 51 were set to 2.6 mm and 1.3 mm, respectively. In Sample 4, the inclination angle was set to 90, and the width w and thickness t of the erecting part 51 were set to 1.7 mm and 1.9 mm, respectively.
[0085] Note that, in each sample, the shape of a cross section orthogonal to the longitudinal direction of the ground electrode 5 is substantially constant from the erecting part 51 to the inclined part 52.
[0086] In the test, each spark plug is mounted to an engine of 1800 cc and 4 cylinders. At this time, as shown in
[0087] For each sample, the lean limit A/F was measured with a direction of the sample to the airflow f changed as described above and the flow speed of the airflow f was set to 20 m/s.
[0088] That is, in each state where the spark plug was arranged in a predetermined direction, an engine is operated at the engine speed of 2000 rpm. Then, under the condition that the indicated mean effective pressure Pmi was 0.28 MPa, a combustion fluctuation ratio (fluctuation ratio of indicated mean effective pressure Pmi) was measured from the output of a combustion pressure sensor with the value of A/F (air-fuel ratio) gradually changed, and the lean limit A/F was examined. The lean limit A/F is the same as in Experiment Example 1.
[0089] The measurement result of lean limit A/F is shown in
[0090] As shown in
[0091] Particularly, it is shown that at a position where the mounting angle is 0, the lean limit A/F is extremely low. That is, it is shown that when the erecting part 51 of the ground electrode 5 was arranged on the upstream side of the airflow f with respect to the spark discharge gap G, the lean limit A/F extremely decreases, and the ignition performance may degrade significantly.
[0092] In contrast to this, the line graph L1 showing the lean limit A/F in the spark plug of Sample 1 shows that even at the mounting angle of 0, the lean limit A/F is improved. This means that ignitability of the spark plug is sufficiently ensured regardless of the mounting posture. Hence, it is shown that ignitability of the spark plug of Sample 1 is ensured regardless of the mounting posture.
[0093] Note that, the measurement result of Sample 3 was almost the same as that of Sample 2. This shows that like Sample 3, it is difficult to improve ignitability at the time of mounting angle =0 just by inclining the inclined part 52.
[0094] In addition, the measurement result of Sample 4 shows that the lean limit A/F at =0 is slightly higher compared with the measurement results of Sample 2 and Sample 3. Hence, it can be said that improvement of ignitability when the mounting angle =0 may be expected slightly by setting the dimensional ratio w/t of the erecting part 51 to 1 or less. However, the lean limit A/F still significantly decreases at =0. In contrast to this, in the case of Sample 1, the lean limit A/F at the mounting angle =0 is significantly suppressed from decreasing.
[0095] To summarize the above discussion, it can be said that the test results of the present example for Samples 1 to 4 shows the following. That is, while the dimensional ratio w/t of the erecting part 51 is set to 1 or less, and the inclination angle of the inclined part 52 is provided, ignitability when the mounting angle =0 can be improved.
[0096] Although the present disclosure is described based on the embodiments, it should be understood that the present disclosure is not limited to the embodiments or structure. The present disclosure also includes various variations and modifications within an equivalent range. In addition, various combinations and forms and other combinations and forms which further include one element alone, more than that, or less than that in addition to the various combinations and forms are also included in the category and thought range of the present disclosure. For example, in Embodiment 1, the projection part 53 is provided in the ground electrode 5; however, a configuration in which the projection part is not provided in the ground electrode may be used.