METHOD FOR JOINING MEMBERS
20190193135 ยท 2019-06-27
Assignee
Inventors
- Yasuhiro MAEDA (Kobe-shi, Hyogo, JP)
- Toru HASHIMURA (Kobe-shi, Hyogo, JP)
- Kenichi WATANABE (Kobe-shi, Hyogo, JP)
Cpc classification
B21D53/88
PERFORMING OPERATIONS; TRANSPORTING
B21D39/206
PERFORMING OPERATIONS; TRANSPORTING
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
B62D27/023
PERFORMING OPERATIONS; TRANSPORTING
B21D39/20
PERFORMING OPERATIONS; TRANSPORTING
B21D39/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D39/06
PERFORMING OPERATIONS; TRANSPORTING
B21D39/20
PERFORMING OPERATIONS; TRANSPORTING
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a method for joining members of the present invention, a B-pillar, a rocker, a side panel served as frame members of a vehicle body, and an elastic body are provided. The B-pillar includes a tubular portion and an extension portion extended from the tubular portion. The rocker includes a first hole portion. The side panel includes a support portion. Next, the tubular portion of the B-pillar is inserted into the first hole portion of the rocker. The elastic body is inserted into the tubular portion of the rocker. The elastic body is pressurized in an axial line L1 direction of the tubular portion of the B-pillar to be expanded outward in a radial direction of the axial line L1, so that the tubular portion of the B-pillar is expanded and deformed to be joined to the first hole portion of the rocker by press-fitting. Further, the extension portion of the B-pillar and the support portion of the side panel are joined by a method different from joining by press-fitting.
Claims
1. A method for joining members comprising: providing a first member, a second member, a third member served as frame members of a vehicle body, and an elastic body, the first member including a tubular portion and an extension portion extended from the tubular portion, the second member including a first hole portion, and the third member including a support portion; inserting the tubular portion of the first member into the first hole portion of the second member; inserting the elastic body into the tubular portion of the first member; pressurizing the elastic body in an axial line direction of the tubular portion of the first member to be expanded outward in a radial direction of the axial line, so that the tubular portion of the first member is expanded and deformed to be joined to the first hole portion of the second member by press-fitting; and joining the extension portion of the first member and the support portion of the third member by a method different from joining by press-fitting.
2. The method for joining members according to claim 1, wherein a cross section of the tubular portion of the first member in the axial line direction is formed in a polygonal shape; and each side length of the polygonal shape of the first member in the cross section fulfills the following formula.
3. The method for joining members according to claim 1, further comprising: providing a fourth member in which an insertion hole is formed, the fourth member being formed in a tubular shape, as a frame member of the vehicle body; inserting the fourth member into a second hole portion of the second member, the second hole portion being different from the first hole portion; aligning the first hole portion of the second member and the insertion hole of the fourth member; inserting the first member into the first hole portion of the second member and the insertion hole of the fourth member aligned each other; and joining the first member to not only the second member but also the fourth member by press-fitting when the first member is expanded and deformed by the elastic body.
4. The method for joining members according to claim 1, further comprising; providing a fourth member formed in a tubular shape, as a frame member of the vehicle body, and an additional elastic body; inserting the tubular portion of the first member into the first hole portion of the second member and then aligning a second hole portion of the second member and an insertion hole of the first member, the second hole portion being different from the first hole portion, and the insertion hole being formed in the tubular portion of the first member; joining the first member and the second member by press-fitting using the elastic body and then inserting the fourth member into the first hole portion of the second member and the insertion hole of the first member aligned each other; inserting the additional elastic body into the fourth member; and pressurizing the additional elastic body in an axial line direction of the fourth member to be expanded outward in a radial direction of the axial line, so that the fourth member is expanded and deformed to be joined to the first member and the second member by press-fitting.
5. The method for joining members according to claim 1, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
6. The method for joining members according to claim 1, wherein: the first member is formed as a B-pillar as a window column at a center of a side portion of the vehicle body; the second member is formed as a rocker extended in a front-rear direction along a lower edge of the side portion of the vehicle body; and the third member is formed as a side panel forming the side portion of the vehicle body.
7. The method for joining members according to claim 2, further comprising: providing a fourth member in which an insertion hole is formed, the fourth member being formed in a tubular shape, as a frame member of the vehicle body; inserting the fourth member into a second hole portion of the second member, the second hole portion being different from the first hole portion; aligning the first hole portion of the second member and the insertion hole of the fourth member; inserting the first member into the first hole portion of the second member and the insertion hole of the fourth member aligned each other; and joining the first member to not only the second member but also the fourth member by press-fitting when the first member is expanded and deformed by the elastic body.
8. The method for joining members according to claim 2, further comprising; providing a fourth member formed in a tubular shape, as a frame member of the vehicle body, and an additional elastic body; inserting the tubular portion of the first member into the first hole portion of the second member and then aligning a second hole portion of the second member and an insertion hole of the first member, the second hole portion being different from the first hole portion, and the insertion hole being formed in the tubular portion of the first member; joining the first member and the second member by press-fitting using the elastic body and then inserting the fourth member into the first hole portion of the second member and the insertion hole of the first member aligned each other; inserting the additional elastic body into the fourth member; and pressurizing the additional elastic body in an axial line direction of the fourth member to be expanded outward in a radial direction of the axial line, so that the fourth member is expanded and deformed to be joined to the first member and the second member by press-fitting.
9. The method for joining members according to claim 2, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
10. The method for joining members according to claim 3, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
11. The method for joining members according to claim 4, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
12. The method for joining members according to claim 7, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
13. The method for joining members according to claim 8, wherein: the tubular portion of the first member is formed of a same kind material as the second member; and the extension portion of the first member is formed of a same kind material as the third member.
14. The method for joining members according to claim 2, wherein: the first member is formed as a B-pillar as a window column at a center of a side portion of the vehicle body; the second member is formed as a rocker extended in a front-rear direction along a lower edge of the side portion of the vehicle body; and the third member is formed as a side panel forming the side portion of the vehicle body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
[0040] Hereinafter, embodiments of the present invention will be described with reference to the attached drawings.
First Embodiment
[0041] As shown in
[0042] As shown in
[0043] The B-pillar 10 is a window column at a center in the side portion of the vehicle body (see
[0044] As shown in
[0045] The side panel 30 is a frame member of the vehicle body that forms the side portion of the vehicle body (see
[0046] The elastic body 40 (see
[0047] A first process through a fifth process of the method for joining members of the present embodiment are described with reference to
[0048] As shown in
[0049] As shown in
[0050] As shown in
[0051] As shown in
[0052] As shown in
[0053] According to the method for joining members according to the present embodiment described with reference to the first process through the fifth process described above, since the tubular portion 11 of the B-pillar 10 is deformed and expanded evenly by the elastic body 40, a local load imposed on the B-pillar 10 can be decreased, and therefore a local deformation can be prevented. Accordingly, the accuracy of fitting between the B-pillar 10 and the rocker 20 is improved, and therefore joining strength can be improved. Further, joining by press-fitting using the elastic body 40 is simple compared to the electromagnetic forming used for joining different kind materials or other joining method that requires processing, and therefore joining by press-fitting is especially effective for a case in which the B-pillar 10 and the rocker 20 are different materials from each other as described in the present embodiment. Further, since the B-pillar 10 includes the extension portion 12 and the side panel 30 includes the support portion 31, the extension portion 12 and the support portion 31 can be joined by a joining method other than joining by press-fitting using the elastic body 40. Thus, compared to a case in which only the B-pillar 10 and the rocker 20 are joined by press-fitting, the joining body 2 with a complicated configuration can be formed. In other words, since plural members are joined in various manners in the frame of the vehicle body, joining by press-fitting using the elastic body 40 that is simple and is not limited to an applicable material can be applied to a part including the tubular portion 11, and a known joining method other than joining by press-fitting can be applied to the other part. Consequently, plural frame members of the vehicle body can be joined easily. In particular, when joining by press-fitting is applied to the frame members of the vehicle body, the joining strength endurable against the impact in collision of the vehicle body is required. In this method, the B-pillar 10 and the side panel 30 are joined and the B-pillar 10 is supported by the side panel 30, and therefore the joining strength of the joining body 2 is improved so as to endure the impact in collision of the vehicle body.
[0054] Further, the B-pillar 10, the rocker 20, and the side panel 30 served as the frame members of the vehicle body are joined with high joining strength, and therefore the strength of the side portion of the vehicle body can be increased. Accordingly, the deformation of the vehicle body in collision of the side portion becomes less, and therefore a cabin in which a user is located in travelling can be firmly protected.
Modified Example of First Embodiment
[0055] As shown in
[0056] According to the present modified example, since the rocker 20 is inserted into the hole portion 15 of the B-pillar 10, the B-pillar 10 can be hardly dropped off from the rocker 20.
Second Embodiment
[0057]
[0058] As shown in
[0059] Further, as shown in
[0064] According to the present embodiment, since two B-pillars 10 are arranged, joining by press-fitting can be applied to two points, and therefore the joining strength can be improved compared to a case in which one B-pillar 10 is arranged. Further, each of the B-pillars 10 can be formed to be a smaller diameter, and therefore the deformation of the tubular portion 11 can be suppressed. If the cross-sectional shape of the tubular portion 11 of the B-pillar 10 is extremely large, the cross section is deformed when a pull-off force is applied, and therefore the joining might be released. However, in the present embodiment using the formula (2), each side length d1, d2 (=d) in the cross-sectional shape of the B-pillar 10 is set to a predetermined effective width or less, and therefore the B-pillar 10 is hardly deformed when the pull-off force is applied, and the joining strength can be ensured. Here, each side length d in the formula (2) denotes a length excluding a rounded part of the side in a case in which a corner portion of the tubular portion 11 has the rounded part.
Third Embodiment
[0065]
[0066] In the present embodiment, the rocker 20 does not include the partition wall 24 (see
[0067] Further, in the present embodiment, the floor cross member 50 (also see
[0068] The floor cross member 50 is formed in a rectangular pipe shape extended in an axial line L3 direction orthogonal to the axial line L1 and the axial line L2. An insertion hole 51 penetrating the floor cross member 50 in the axial line L1 direction is formed in the floor cross member 50. The insertion hole 51 of the floor cross member 50 has substantially the same shape and the same size as the first hole portion 26 of the rocker 20. It is preferable that the insertion hole 51 and the first hole portion 26 are formed in a similar shape to each other.
[0069] In the present embodiment, the floor cross member 50 is inserted into the second hole portion 27 of the rocker 20 before a process corresponding to the first process (see
[0070] Further, in the present embodiment, in a process corresponding to the third process (see
[0071] According to the present embodiment, not only three members but also four members can be joined as the frame of the vehicle body. In particular, since the B-pillar 10, the rocker 20, and the floor cross member 50 are joined by press-fitting using the elastic body 40, different kind materials can be joined easily. Further, the pull-off force and the bending force applied to the B-pillar 10 are transmitted to both of the rocker 20 and the floor cross member 50, and therefore the pull-off force and the bending force are not concentrated, so that the joining strength of the joining portion is improved.
Modified Example of Third Embodiment
[0072] As shown in
[0073] In the present modified example, in a process corresponding to the first process (see
[0074] According to the present modified example, the B-pillar 10 is joined to the rocker 20 by press-fitting and the floor cross member 50 is joined to both of the B-pillar 10 and the rocker 20 by press-fitting, and therefore joining by press-fitting can be applied to plural points and the joining strength can be improved.
Fourth Embodiment
[0075]
[0076] In the present embodiment, in the B-pillar 10, the tubular portion 11 and the extension portion 12 are separately formed. The tubular portion 11 is formed of aluminum alloy, which is the same metal material as the rocker 20, and the extension portion 12 is formed of high-tension steel. The tubular portion 11 and the extension portion 12 are joined by the self-pierce rivet joining. The tubular portion 11 and the extension portion 12 are fixed to each other so as to form a part of the B-pillar 10.
[0077] According to the present embodiment, the joining of the B-pillar 10 and the rocker 20 is performed between the same kind metal materials, and therefore electrocorrosion generated between the different kind metal materials can be prevented.
[0078] As described above, the specific embodiments and the modified examples thereof of the present invention were described, however the present invention is not limited to the embodiments and the modified examples. Accordingly, the embodiments and the modified examples can be modified within the present invention to carry out the present invention. For example, a configuration in which respective embodiments are combined appropriately can be adopted as one embodiment of the present invention.
DESCRIPTION OF SYMBOLS
[0079] 1, 2 Joining body [0080] 3 A-pillar (window column) [0081] 4 C-pillar (window column) [0082] 10 B-pillar (first member) (window column) [0083] 11 Tubular portion [0084] 12 Extension portion [0085] 13 Recess portion [0086] 14 Flange portion [0087] 15 Hole portion (first hole portion) [0088] 16 Insertion portion [0089] 20 Rocker (second member) [0090] 21 Upper wall [0091] 22 Lower wall [0092] 23 Side wall [0093] 24 Partition wall [0094] 25 Protrusion portion [0095] 26 Hole portion (first hole portion) [0096] 27 Second hole portion [0097] 30 Side panel (third member) [0098] 31 Support portion [0099] 40 Elastic body [0100] 41 Additional elastic body [0101] 50 Floor cross member (fourth member) [0102] 51 Insertion hole [0103] 60 Pressurizing apparatus [0104] 61 Pressurizer [0105] 62 Receiving seat