ORTHODONTIC SELF-LIGATING BRACKET

Abstract

A ligating clip for a self-ligating orthodontic bracket includes: a labial arm having a free end and a further end; a lingual arm having a free end and a further end; a connecting arm connected to the further ends of the labial arm and the lingual arm the labial arm, wherein the connecting arm and the lingual arm each have a distal side and a mesial side, the labial arm and the lingual arm extend generally in a gingival-occlusal direction and the connecting arm extends generally in a lingual-labial direction; and a locking element in form of a hook arranged at the free end of the lingual arm, wherein the hook protrudes in a lingual-labial direction. At least one cutout is arranged at the free end of the lingual arm, the at least one cutout being open at either the distal or the mesial side of the lingual arm.

Claims

1. A ligating clip (1) for a self-ligating orthodontic bracket (12), comprising: a labial arm (2) having a free end and a further end; a lingual arm (4) having a free end and a further end; a connecting arm (3) connected to the further ends of the labial arm (2) and the lingual arm (4); the labial arm (2), the connecting arm (3) and the lingual arm (4) each having a distal side and a mesial side, the labial arm (2) and the lingual arm (4) extending generally in a gingival-occlusal direction and the connecting arm (3) extending generally in a lingual-labial direction; and a locking element in form of a hook (7) arranged at the free end of the lingual arm (4), the hook (7) protruding in a lingual-labial direction; wherein at least one cutout (9) is arranged at the free end of the lingual arm (4), the at least one cutout (9) being open at either the distal or the mesial side of the lingual arm (4).

2. The clip of claim 1, wherein the at least one cutout (9) has at least one mesial-distal border (911, 912) and at least one gingival-occlusal border (921, 922).

3. The clip of claim 1, wherein the hook (7), in a view along the lingual-labial direction, has a length (L) and is distanced from at least one mesial-distal border (911, 912) and from at least one gingival-occlusal border (921, 922) by at least half of its length (L).

4. The clip of claim 1, wherein the at least one cutout (9), in a view along the lingual-labial direction, is generally L-shaped.

5. The clip of claim 4, wherein a shape of the lingual arm (4) due to the cutout (9) is given by a gingival section (23), a protrusion (5) connected to the gingival section (23), the protrusion (5) running in the gingival-occlusal direction and having a smaller width along the mesial-distal direction than the gingival section (23), and, preferably, a transversal part (6) running in the mesial-distal direction, the transversal part (6) being connected on one end to the protrusion (5) and on a further end to the hook (7).

6. The clip of claim 1, wherein the labial arm (2) is provided, preferably only, with a mesial finger (11) and a distal finger (10).

7. The clip of claim 1, wherein the hook (7) protrudes from a lingual surface of the lingual arm (4).

8. The clip of claim 1, wherein the clip (1) is provided with only one cutout (9) such that, in a view along the lingual-labial direction, the clip (1) is of asymmetric design due to the presence of the cutout (9).

9. The clip of claim 1, wherein the clip (1) has, at its labial arm (2) only a mesial finger (11) and a distal finger (10) between which there is arranged a wall running in the mesial-distal direction which is free of protrusions or fingers and which—preferably is running straight—and which together with the fingers (11, 10) which run in a gingival-occlusal direction borders an indentation arranged on the end of the labial arm (2).

10. The clip of claim 1, wherein the clip (310) has, at its labial arm (2) a mesial finger (321) and a distal finger (322) and two central fingers (323, 324) wherein the two central fingers (323, 324) are arranged adjacent to each other.

11. A self-ligating orthodontic bracket (12) comprising a clip (1) according to claim 1.

12. The bracket of claim 11, wherein the bracket (12) is provided with an occlusal-gingival channel (21) which has two sections of different clearance and which are separated from each other by a step (211) such that, in a position in which the archwire slot (22) is open, the hook (7) acts together with step (211) to prevent a separation of the clip (1) from the bracket (12).

13. An orthodontic bracket, according to claim 11, further comprising a base configured for attachment to a tooth surface; a bracket element attached to one side of the base, the bracket element comprising: an arch wire slot formed in a labial side of the bracket element and running along a mesiodistal direction of the bracket element, said arch wire slot being configured for supporting an arch wire therein; a wall portion of the bracket element extending upward along one side of the arch wire slot, the wall portion having three indentations in a line parallel to the mesiodistal direction, forming outer indentations and a central indentation, the wall portion having two side walls separating the indentations from one another, each of the side walls having free ends configured with flanges that extend into the central and outer indentations parallel to a mesiodistal direction; and a channel running entirely through the bracket element underneath the arch wire slot and in a gingival-occlusal direction of the bracket; characterized in a substantially U-shaped clip having a first end with two protrusions shaped to fit within the two outer indentations of the wall portion, and two central fingers shaped to fit within the central indentation of the wall portion, and a second end in the shape of a J and having a locking element at a tip thereof; wherein the clip is securable to the bracket by placing the second end through the channel and engaging the locking element and placing the protrusions and central fingers into the indentations of the bracket element, wherein the protrusions and central fingers are held in the indentations by the flanges, and wherein the clip is releasable by sliding the protrusions out of the indentations with a force sufficient to cause the protrusions and central fingers to clear the flanges to expose the arch wire slot.

14. The bracket according to claim 13, wherein the locking element is formed by a bend in the tip in a lingual direction of the bracket, wherein the channel is formed from two stepped sections, and wherein the locking element on the clip engages a wall of one of the sections to maintain the clip in the channel.

15. The bracket according to claim 12, wherein the fingers are constructed so as to diverge outward toward the adjacent side walls and engage a rear surface of the flanges on the adjacent side walls when the clip is in a locked position.

16. The bracket according to claim 12, wherein protrusions have ends that bend inward toward the adjacent side walls and engage a rear surface of the flanges on the adjacent side walls when the clip is in a locked position.

17. The bracket according to claim 11, wherein the clip is made of a Ni—Ti alloy.

18. The bracket according to claim 11, wherein the clip is coated with a material selection from the group consisting of Au/Rh, Pt/Rh and Pd/Rh, with Rh being an outermost layer.

19. The bracket according to claim 11, wherein the bracket element and base are formed of ceramic.

20. The bracket according to claim 11, further comprising an aperture in the clip for receiving a tool to slide the clip between an open and a closed position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Other objects and features of the invention will become apparent from the following detailed description considered in connection with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.

[0050] In the drawings,

[0051] FIG. 1 shows a ligating clip in isometric view;

[0052] FIG. 2A-C shows the clip of FIG. 1 in a view along a lingual-labial direction, a gingival-occlusal direction and a mesial-distal direction, respectively;

[0053] FIG. 3A, B show a self-ligating bracket having a clip according to FIGS. 1 and 2 in two different isometric views;

[0054] FIG. 4A, B show the bracket of FIG. 3 in a view along a gingival-occlusal direction with and without inserted clip, respectively;

[0055] FIG. 5 shows the bracket of FIG. 4B in an isometric view;

[0056] FIG. 6 shows a cut view of the bracket of FIG. 4A;

[0057] FIG. 7 shows an alternative embodiment of a ligating clip in a view along a lingual-labial direction;

[0058] FIG. 8 shows a top view of a bracket according to another embodiment of the invention;

[0059] FIG. 9 shows a side view of the bracket of FIG. 8;

[0060] FIG. 10 shows a top view of the clip for use with the bracket of FIG. 8;

[0061] FIG. 11 shows a perspective view of the clip shown in FIG. 10;

[0062] FIG. 12 shows a cross-sectional view along line V-V of FIG. 11;

[0063] FIG. 13 shows a cross-sectional view along line VI-VI of FIG. 8; and

[0064] FIG. 14 shows a bottom view of the bracket of FIG. 8.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0065] FIGS. 1 and 2A-C show a first embodiment of a ligating clip 1 for a self-ligating orthodontic bracket 12 shown in FIGS. 3A to 6, the clip 1 comprising: [0066] a labial arm 2 having a free end and a further end [0067] a lingual arm 4 having a free end and a further end [0068] a connecting arm 3 connected to the further ends of the labial arm 2 and the lingual arm 4 [0069] the labial arm 2, the connecting arm 3 and the lingual arm 4 each having a distal side and a mesial side, the labial arm 2 and the lingual arm 4 extending generally in a gingival-occlusal direction and the connecting arm 3 extending generally in a lingual-labial direction [0070] a locking element in form of a hook 7 arranged at the free end of the lingual arm 4, the hook 7 protruding in a lingual-labial direction [0071] at least one cutout 9 arranged at the free end of the lingual arm 4, the at least one cutout 9 being open at either the distal or the mesial side of the lingual arm 4.

[0072] It can be seen, that the at least one cutout 9 has two mesial-distal borders 911, 912 and two gingival-occlusal borders 921, 922.

[0073] The hook 7, in a view along the lingual-labial direction, has a length L and is distanced from the mesial-distal borders 911, 912 and from the gingival-occlusal borders 921, 922 by at least half of its length L.

[0074] The at least one cutout 9, in a view along the lingual-labial direction, is generally L-shaped and a shape of the lingual arm 4 due to the cutout 9 is given by a gingival section 23, a protrusion 5 connected to the gingival section 23, the protrusion 5 running in the gingival-occlusal direction and having a smaller width along the mesial-distal direction than the gingival section 23, and a transversal part 6 running in the mesial-distal direction, the transversal part 6 being connected on one end to the protrusion 5 and on a further end to the hook 7.

[0075] In the embodiment of FIGS. 1 to 6 the clip 1 is provided with only one cutout 9 such that, in a view along the lingual-labial direction, the clip 1 is of asymmetric design due to the presence of the cutout 9.

[0076] In the alternative embodiment of a clip 1 shown in FIG. 7, two cutouts 9 are provided wherein each cutout 9 and hook 7 is designed as shown in the embodiment of FIGS. 1 and 2. The clip 1 of this embodiment is of a symmetric design.

[0077] The bracket 12 is provided with an occlusal-gingival channel 21 which has two sections of different clearance and which are separated from each other by a step 211 (of. FIG. 4B) such that, in a position in which the archwire slot 22 is open, the hook 7 acts together with step 211 to prevent a separation of the clip 1 from the bracket 12.

[0078] A base 15 of the bracket 12 can be bonded to a tooth enamel by applying adhesives between the base 15 and the enamel as is well known in the art.

[0079] The bracket 12 has an archwire slot 22 to accept an archwire (not shown).

[0080] An occlusal wall of the bracket 12 is provided with a mesial cavity 13 and a distal cavity 14 to cooperate with the fingers 10, 11. Another (medial) cavity 18 is not used in this embodiment but could be used together with a clip 1 having three fingers. Alternatively, it could be provided that the medial cavity 18 is not present.

[0081] The clip 1 can be slid open and closed with the aid of an aperture 8 for a tool.

[0082] Preferably, the clip 1 is made of superelastic material, e.g, a Ni—Ti alloy.

[0083] Preferably, the clip 1 can be provided with a coating minimizing the amount of Ni leaching from the clip (in case a Ni—Ti alloy is used) and/or improving the aesthetics of the clip 1.

[0084] Preferably, the bracket 12 is made of ceramics, metals, or polymeric materials.

[0085] Optional tie-wings 16, 17, 19, 20 can be used to apply bands.

[0086] FIGS. 8 and 9 show a self-ligating orthodontic bracket 310 comprising a base 311 and a bracket element 312, as well as a U-shaped ligating clip 320, shown in detail in FIGS. 10 and 11. Bracket element 312 has a mesial-distal slot 313 to accept an arch wire. Three cavities 314, 315, 316 are made at the gingival wall 317 of slot 313 (see FIG. 12). Clip 320 has a first end with two protrusions 321, 322, and a central element comprising central fingers 323, 324, which engage indentations 314, 315, 316 when the clip 320 is in the closed position. These protrusions and fingers in combination with the indentations secures the clip firmly when it is subjected to force in the mesial-distal direction, providing an even distribution of forces on the arch wire during the active ligation stage.

[0087] The clip 320 is made of a superelastic material. The bracket element and base can be made of ceramics, metals, or polymeric materials.

[0088] Lingual side 325 of clip 320 is inserted into a gingival-occlusal channel 319 of bracket element 312, as shown in FIG. 13, and the labial side 326 is used for locking and unlocking the arch wire slot 313. The two sides are connected by a bend 327 at the occlusal side. The lingual side 325 and the bend 327 are narrower than the width of the channel 319, so that the clip 320 can be easily inserted.

[0089] At the labial side 326, the clip 320 expands to cover the full length of the arch wire slot towards its gingival end. As shown in FIGS. 10 and 11, two cut-outs 331, 332 are made at free gingival end of the clip to form the two parallel protrusions 321, 322, and central fingers 323, 324. Central fingers 323, 324 are angled outwardly toward a respective adjacent protrusion, so that the ends of each finger 323, 324 and protrusion 321, 322 abut the adjacent side wall 318a, 318b, 318c, 318d of the bracket. The sides walls 318a-318d each have distal ends with flanges 317a-317d that protrude parallel to the mesial-distal direction, and act as stop surfaces for protrusions 321, 322 and central fingers 323, 324 when they are inserted into the indentations 314, 315, 316 and are locked in place behind flanges 317a-317d, as shown in FIG. 12. The protrusions 321, 322 and fingers 323, 324 are angled so that they extend substantially parallel to the lingual side 325 of the clip 320, and exert a downward pressure on the surface of the bracket with the indentations, to add extra resistance to movement when in the locked position.

[0090] Clip 320 can be slid open and closed with the aid of an aperture 335 disposed behind protrusions 321, 322 and fingers 323, 324. A user can slide clip 320 open and closed by inserting a tool through aperture 335 and moving the tool back and forth.

[0091] Due to the interaction of the ends of protrusions 321, 322 and fingers 323, 324 with the flanges 317a-317d, the user must exert sufficient force to bend the protrusions and fingers so that they clear flanges 317a-317d to release clip 320 from bracket element 312.

[0092] As shown in FIGS. 10-12, the lingual side 325 of the clip is in the shape of a J, having a hooked end with a tip 328. Tip 328 is bent in the lingual direction to serve as a locking tab so that clip 320 will not separate from the bracket element 312 after being inserted into the channel 319. Channel 319, as shown in FIG. 13, has two stepped sections: the section 333 at the gingival side has a higher clearance to allow the tip 328 to slide freely and the other section 334 with a lower clearance, forming a stop surface, to stop the tip 328. The location of the stepped divide between the two sections is determined so as to minimize the length of the lingual side portion of the clip and not extend far beyond the bracket base boundary.

[0093] The base 311 is bonded to the tooth enamel by applying adhesives between the base and enamel. A structured bottom surface of the base 311 can be formed such as shown in FIG. 12. No adhesion promoter is applied on the surface of the base 311 to enhance bonding chemically, and the bonding to the base is completely mechanical by anchoring solidified adhesives at undercuts on the base, formed either by embossed protrusions or particles glued to the base. As shown in FIG. 12, protrusions 340 are embossed over the surface of the base 311. Undercuts can be formed by stamping the protrusions 340 right after the molding process, simplifying the manufacture process and lowering its cost.

[0094] In a preferred embodiment, the clip 320 is made of Ni—Ti alloy. Due to the superelastic property of the alloy, the elastic modulus of the clip remains unchanged even after extended use in oral cavity. This is a big advantage compared with other spring materials such as Co—Cr—Mo alloys. In addition, the clip can be coated with dual layers of Au/Rh, Pt/Rh or Pd/Rh, all with Rh in the outermost layer. Preferably, the thickness of the Rh is between 0.5 pm and 3 pm to maintain the integrity of the coating during long exposure in oral cavity. This coating can minimize Ni from leaching and improve the esthetics when used along with a ceramic bracket body.

[0095] In another preferred embodiment, the bracket body is manufactured by injection molding. The molded green bodies are converted to transparent ceramics through binder burnout, sintering and/or hot isostatic pressing. The materials can be high-purity alumina, zirconia or other compounds that can be densified to full density and high translucency, such as sialon or spinel. Preferably, the body is polished chemically to produce a fine surface finish. The smoothly polished surface, combined with a chamfer 336 at the edge of the arch wire slot (FIG. 9), make friction of arch wire over the slot extremely small. The frictional force can be comparable to or even smaller than that over a polished metallic bracket.

[0096] In a further embodiment, the bracket body can be manufactured by 3D printing, in particular using a DLP (digital light processing) or SLA (stereolithography) printer.

[0097] Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.

LIST OF REFERENCE SIGNS

[0098] 1 ligating clip for a self-ligating orthodontic bracket [0099] 2 labial arm of clip [0100] 3 connecting arm of clip [0101] 4 lingual arm of clip [0102] 5 protrusion of lingual arm of clip [0103] 6 transversal part of lingual arm of clip [0104] 7 hook [0105] 8 aperture for tool [0106] 9 cutout [0107] 911 first mesial-distal border of cutout [0108] 912 second mesial-distal border of cutout [0109] 921 first gingival-occlusal border of cutout [0110] 922 second gingival-occlusal border of cutout [0111] 10 distal finger of clip [0112] 11 mesial finger of clip [0113] 12 self-ligating orthodontic bracket [0114] 13 mesial cavity in occlusal wall of bracket [0115] 14 distal cavity in occlusal wall of bracket [0116] 15 base of bracket [0117] 16 first gingival tie-wing [0118] 17 second gingival tie-wing [0119] 18 medial cavity in occlusal wall of bracket [0120] 19 first occlusal tie-wing [0121] 20 second occlusal tie-wing [0122] 21 occlusal-gingival channel [0123] 211 step in occlusal-gingival channel [0124] 22 archwire slot [0125] 23 gingival section of lingual arm [0126] 310 orthodontic bracket [0127] 311 base [0128] 312 bracket element [0129] 313 mesial-distal slot [0130] 314 cavity [0131] 315 cavity [0132] 316 cavity [0133] 317 gingival wall [0134] 317a flange [0135] 317b flange [0136] 317c flange [0137] 317d flange [0138] 318a adjacent side wall of the bracket [0139] 318b adjacent side wall of the bracket [0140] 318c adjacent side wall of the bracket [0141] 318d adjacent side wall of the bracket [0142] 319 channel [0143] 320 clip [0144] 321 protrusion [0145] 322 produsion [0146] 323 finger [0147] 324 finger [0148] 325 lingual side [0149] 327 bend [0150] 328 tip [0151] 331 cutout [0152] 332 cutout [0153] 333 section [0154] 334 section [0155] 335 aperture [0156] 336 chamfer [0157] 340 protrusion [0158] L length of hook in a view along the lingual-labial direction