MEDICAL PROTO MICROELECTRODE, METHOD FOR ITS MANUFACTURE, AND USE THEREOF
20220401001 · 2022-12-22
Inventors
Cpc classification
A61B2562/0209
HUMAN NECESSITIES
A61B2562/164
HUMAN NECESSITIES
A61B5/273
HUMAN NECESSITIES
A61B5/388
HUMAN NECESSITIES
A61N1/05
HUMAN NECESSITIES
A61B2562/028
HUMAN NECESSITIES
A61B2562/04
HUMAN NECESSITIES
A61B2562/125
HUMAN NECESSITIES
International classification
A61B5/268
HUMAN NECESSITIES
A61B5/1473
HUMAN NECESSITIES
Abstract
A proto-microelectrode, a proto-microelectrode bundle and array, a method of manufacture of the proto-microelectrode, and a method of using the proto-microelectrode, the proto-microelectrode being capable of forming a microelectrode upon implantation into soft tissue, and includes an oblong electrode body; an optional first coat of electrically non-conducting material on the electrode body; a second coat of water insoluble flexible polymer material enclosing, at a distance, the electrode body and the first coat, the second coat including one or more through openings; a first layer of ice disposed between the electrode body and the second coat.
Claims
1. Proto-microelectrode capable of forming, upon insertion into soft tissue, a microelectrode, the proto-microelectrode comprising or consisting of: an oblong electrode body of electrically conducting material having a front (distal) end and a rear (proximal) end, the electrode body comprising or consisting of metal or metal alloy or an electrically conducting form of carbon or an electrically conducting polymer or a combination thereof; an optional first coat of electrically non-conducting material on the electrode body extending along it from its rear end towards its front end, the electrode body comprising one or more sections not covered by the first coat; a second coat of water insoluble flexible polymer material disposed at a distance from and enclosing the electrode body and, if present, the first coat or a portion thereof, the second coat comprising one or more through openings or windows; a first layer of ice (frozen aqueous solution) optionally comprising pharmacologically active agent disposed between the electrode body and the second coat.
2. The proto-microelectrode of claim 1, wherein the electrode body is flexible, in particular resiliently flexible, or stiff.
3. The proto-microelectrode of claim 1, wherein the first layer of ice optionally comprising biologically active agent has a melting point of from −5° C., more preferred of from −3° C. or −2° C., in particular from −1,5° C., preferably from −1,0° C., particularly preferred from −0,8° C. or −0,7° C., or even from −0,5° C. to 0° C.
4. The proto-microelectrode of claim 1, wherein one or more of said one or more through openings are disposed in distal portion(s) of the second coat.
5. The proto-microelectrode of claim 4, wherein one or more of said one or more through openings, in particular all through openings, are disposed in a portion of the second coat extending from half of its length to the distal end, in particular from two thirds or three fourths of its length to the distal end, most preferred in a portion extending in a proximal direction from the distal end over a distance of 5 percent or 10 percent of the length of the electrode body.
6. The proto-microelectrode of claim 4, wherein one or more of said one or more through openings, in particular all through openings, are disposed in a portion of the second coat extending from half of its length to the proximal end, in particular from two thirds or three fourths of its length to the proximal end, most preferred in a portion extending in a distal direction from the proximal end over a distance of 5 percent or 10 percent of the length of the electrode body.
7. The proto-microelectrode of claim 1, wherein second coat has a wall thickness that is smaller than the diameter of the electrode body or the diameter of the combination of electrode body and first coat, in particular has a thickness of less than 50%, preferably of less than 30%, most preferred of less than 15% or 10% of said diameters.
8. The proto-microelectrode of claim 7, wherein the wall thickness of the second coat is up to 20 μm, in particular is from 2 μm to 5 μm.
9. The proto-microelectrode of claim 1, wherein the diameter of the electrode body is from 1 μm to 100 μm or more, in particular from 2 μm to 10 μm or 25 μm or 40 μm.
10. The proto-microelectrode of claim 1, wherein a portion of the second coat has the form of a bellows tube.
11. The proto-microelectrode of claim 1, comprising an electrical lead attached to a proximal portion of the electrode body, wherein the second coat extends to and encloses a distal portion of the lead.
12. The proto-microelectrode of claim 1, comprising a second layer of ice optionally comprising pharmacologically active agent disposed on the second coat.
13. The proto-microelectrode of claim 1, wherein the ice (frozen aqueous solution) comprises any combination of ammonium, calcium, iron, magnesium, potassium, quaternary ammonium, sodium, copper, acetate, carbonate, chloride, citrate, fluoride, nitrate, nitrite, oxide, phosphate, and sulfate.
14. The proto-microelectrode of claim 1, wherein the ice (frozen aqueous solution comprises a buffer capable of regulating the pH of the aqueous solution prior to freezing between 6.5 up to 7.5.
15. The proto-microelectrode of claim 1, wherein the electrode body is chemically modified to be used in voltammetry based methods.
16. A method of generating a micro-electrode disposed in soft tissue comprising inserting the proto-microelectrode of claim 1, into the tissue, wherein the proto-microelectrode has a temperature at the start of insertion of below 0° C., in particular of below −1° C. or −2° C., preferably of below −5° C.
17. Use of the proto-microelectrode of claim 1 for implantation into soft tissue.
18. Use of the of the proto-microelectrode of claim 1 for monitoring electrochemical signals.
19. Method of manufacture of a proto-microelectrode for insertion into soft tissue, comprising: providing a first pre-stage microelectrode comprising or consisting of an oblong electrode body of electrically conducting material having a front (distal) end and a rear (proximal) end; optionally comprising a first coat of electrically non-conducting material on the electrode body extending along it from its rear end towards its front end, the electrode body comprising one or more sections not covered by the first coat; a second coat of water insoluble flexible polymer material disposed at a distance from and enclosing the electrode body or a portion thereof, the second coat comprising one or more through openings; a layer of porous carbohydrate material disposed between the electrode body and the second coat; providing a second pre-stage microelectrode by substituting the layer of porous carbohydrate material by water optionally comprising pharmacologically active agent; cooling the thus transformed second pre-stage microelectrode to a temperature capable of transforming the layer of water optionally comprising pharmacologically active agent to a first layer of ice for a time sufficient for complete transformation.
20. The method of claim 19, comprising: optionally providing the second coat with a layer of gelatin; providing the second coat or, if present, the layer of gelatin on the second coat with a second layer of ice optionally comprising pharmacologically active agent.
21. The method of claim 19, wherein the first pre-stage microelectrode comprises a flexible electrical lead attached to the proximal end of the electrode body and wherein the second coat encloses a distal terminal portion of the flexible electrical lead.
22. The method of claim 19, wherein the layer of porous carbohydrate material on the electrode body is formed by providing an aqueous solution comprising or consisting of water and more than 20% by weight of glucose and/or other mono- or disaccharide of high solubility in water or a combination thereof, in particular of more than 40% or 45% by weight; providing a form comprising a channel of cylindrical form or other rotationally symmetric form closed at its one end; disposing the electrode body with its distal end foremost in the channel; filling the channel up to a desired proximal level of the electrode body with said aqueous solution; cooling the form to a freezing temperature of the aqueous solution; separating the electrode body with adhering frozen aqueous solution from the form and disposing it either, while keeping it frozen, in an low-pressure environment for a time sufficient to transform the frozen aqueous solution to said layer of porous carbohydrate, wherein a pressure in the low-pressure environment is below 1000 Pa, in particular below 500 Pa or 200 Pa, or placing the container 4 with its contents in an oven, heating the container with its contents to a temperature above room temperature, in particular to a temperature of 50° C. or more, until the aqueous solution has been transformed to a caramelized first carbohydrate layer on the electrode body and the assembly to a second pre-stage microelectrode.
23. The method of claim 22, wherein the form is separable in a plane in which the cylinder axis or the axis of a channel of other rotationally symmetric form is disposed.
24. Proto-microelectrode array comprising two or more proto-microelectrodes according to claim 1 joined at their proximal portions by an array base.
25. Proto-microelectrode bundle comprising two or more proto-microelectrodes according to claim 1 and a bundling element, in particular of annular form, enclosing them at their proximal portions.
Description
SHORT DESCRIPTION OF THE FIGURES
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DESCRIPTION OF PREFERRED EMBODIMENTS
Example 1. Manufacture of a First Embodiment of the Proto-Microelectrode of the Invention
[0094] An oblong cylindrical microelectrode body 1 of an electrically conducting material such as, for instance, copper, silver, gold or platinum, having a central axis A-A is covered by a coat 2 of an insulating material, in particular of a polymer material, extending from its rear (proximal) terminal portion 1b towards its front (distal) end in a manner so as to leave a distal terminal portion 1a of the electrode body 1 uncovered (
[0095] The electrically insulated rear or proximal terminal portion 1b of the partially insulated electrode body 1, 2 is shown in
[0096] A first container 4 comprises a cylindrical channel 5 having an upper open end and a bottom end 6 of rounded form, such as of hemi-circular or hemi-elliptical form, is shown in
[0097] The partially insulated microelectrode body 1, 2 is inserted into the cylindrical channel 5 with its distal end 1a foremost (direction R) in a centered manner to make its axis A-A coincide with the channel axis C-C. The insertion is to a depth in the vicinity of the hemi-circular bottom or until the front end of the distal portion 1a is contacting the bottom 6, as shown in
[0098] Upon insertion of the partially insulated microelectrode body 1, 2, the remaining void of channel 5 is filled with an aqueous solution 11 comprising 45% by weight of glucose up to about the height of the insulated proximal terminal microelectrode body portion 1b (
[0099] Next, the first container 4 with its contents 1, 2, 11 is cooled to a sufficiently low temperature, such as to a temperature of −15° C. or −20° C., thereby transforming it into a frozen state 11′ (
[0100] While the first pre-stage 10 is kept at a low temperature to prevent the frozen glucose solution 11′ from thawing, it is exposed to low pressure, such as a pressure of 0.1 mm Hg or 0.01 mm Hg or lower, for a sufficient period of time to transform its frozen glucose layer 11′ to a porous layer 12 of dry glucose. The so produced second pre-stage 10 a of the microelectrode of the invention is shown in
[0101] Alternatively the container 4 with the partially insulated electrode body 1, 2 covered by frozen aqueous carbohydrate solution 11′ is placed in an oven and heated to a temperature above room temperature, in particular to a temperature of 50° C. or more, until the aqueous solution has been transformed to a caramelized first carbohydrate layer on the electrode body 1, 2 and the assembly thus to a second pre-stage microelectrode.
[0102] Next, the distal and lateral face of the porous glucose layer 12 of the second pre-stage 10 a is covered with a silicone polymer coat 13 by dip coating (
[0103] In the following step one or more openings or windows 14 are provided in a distal portion of the polymer coat 13 by removing portions of the coat 13 by a micro-diamond knife or by evaporation by laser means to form the fourth pre-stage 10c of the microelectrode of the invention (
[0104] In the first of the final production steps of the proto-microelectrode 20 of the invention (cf.
[0105] Next, the void 18 is filled up to the proximal terminal portion 1b of the fourth pre-stage's 10c (cf.
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[0107] Further, in particular continuous, provision of water 16 or a diluted aqueous solution 16 optionally containing small amounts of biologically active agent(s) supplied to the second container 2 by one or more feeding tube(s) 19 and draining the liquid contents 16′ of the container by one or more draining 19′ tubes, results in the aqueous fluid 16′ originally present in the second container 2 to be substituted by water 16 optionally containing small amounts of biologically active agent (
[0108] In the final production step the so formed in-situ fifth pre-stage 10d of the proto-microelectrode of the invention is slowly withdrawn (in axial direction S) from the second container 2 (
[0109] The first variety 20a of the proto-microelectrode 20 of the invention shown in
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Example 2. Manufacture of a Second Embodiment of the Proto-Microelectrode of the Invention
[0112] Attached by solder 107 to the proximal terminal portion 101b of an oblong cylindrical microelectrode body 101 of an electrically conducting material such as, for instance, copper, silver, gold or platinum, having a central axis A′-A′ is a flexible metallic wire 108 (
[0113] Upon insertion of the microelectrode body 101 into the cylindrical channel 5 of the first container 4a, 4b of
[0114] Next, the first container 4 with its contents 101, 111 is cooled to a low temperature, such as to a temperature of −15° C. or −20° C., sufficient for transforming the aqueous glucose solution 111 into a frozen state 111′ (
[0115] While the first pre-stage 110 is kept at a low temperature to prevent the frozen glucose solution 111′ from thawing, it is exposed to a low pressure, such as a pressure of 0.1 mm Hg or 0.01 mm Hg or lower, for a sufficient period of time to transform its frozen glucose layer 111′ to a porous layer 112 of dry glucose. The so produced second pre-stage 110a of the microelectrode of the invention is shown in
[0116] Next, the distal and lateral face of the porous glucose layer 112 of the second pre-stage 110a is covered up to its proximal end with a polymer coat 113 of Parylene C by evaporation and deposition of Parylene C precursors at low pressure (
[0117] In the following step one or more openings or windows 114 are provided in a distal portion of the polymer coat 113 by removing portions of the coat 113 by a micro-diamond knife or by evaporation by laser means to form the fourth pre-stage 110c of the microelectrode of the invention (
[0118] In the first of the final production steps of the second embodiment of the proto-microelectrode 120 of the invention, the fourth pre-stage 110c is disposed in the cylindrical void 18 of the second container 15 of
[0119] Next, the void 18 with the fourth pre-stage electrode 110c is filled up to the proximal terminal portion 101b (
[0120] By successively dissolving the porous glucose layer 112 (by water or aqueous solution comprising biologically active agents) added water 16 or aqueous solution 16 containing small amounts of biologically active agent(s) then enters through window 114 the space enclosed by the polymer coat 113 to form an aqueous solution 16′ of glucose optionally containing small amounts of biologically active agent, such as anti-coagulation agent, antibacterial agent, anti-virus agent osmotic pressure controlling agent (
[0121] In the final production step the so formed in-situ fifth pre-stage 110d of the second embodiment of the proto-microelectrode of the invention is slowly withdrawn (in axial direction S) from the second container 15 (
[0122] A first variety 121 of the proto-microelectrode 120 of the invention is shown in