Container with inner divider
10329049 ยท 2019-06-25
Assignee
Inventors
Cpc classification
B65D5/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Food container includes a first body portion and a second body portion. The first and second body portions are joined proximate opposing sides thereof to define an interior of the container and a mouth to the interior. The container has a flat configuration with the first and second body portions in a generally planar condition and an expanded configuration with the first and second body portions in a contoured condition. First side flaps extending from the opposing sides of the first body portion are folded inwardly into the interior of the container. At least one of the first side flaps has an engagement feature disposed thereon disposed to engage the opposing first side flap when the container is the expanded configuration to form an interior dividing wall within the interior of the container. A unitary blank for forming a food container is also provided.
Claims
1. A food container comprising: a first body portion and a second body portion, the first and second body portions joined proximate opposing sides thereof to define an interior of the container and a mouth to the interior, one of the first body portion and the second body portion having an arcuate first upper edge defining a portion of the mouth and extending toward the interior of the container and the other of the first body portion and the second body portion having an arcuate second upper edge defining a portion of the mouth and extending away from the interior of the container, the container having a flat configuration with the first and second body portions in a generally planar condition and an expanded configuration with the first and second body portions in a contoured condition; and first side flaps extending from the opposing sides of the first body portion and folded inwardly into the interior of the container, at least one of the first side flaps having an engagement feature disposed thereon, the engagement feature of the at least one first side flap disposed to engage an opposing first side flap when the container is the expanded configuration to form an interior dividing wall within the interior of the container.
2. The food container of claim 1, wherein at least one of the first body portion and the second body portion has bend lines extending along at least a portion of a length thereof to provide the contoured condition of the at least one of the first body portion and the second body portion.
3. The food container of claim 1, wherein each first side flap is defined in part by a first side flap fold line along at least a portion of a respective side of the first body portion.
4. The food container of claim 3, wherein the at least one of the first side flaps has a free end opposite the first side flap fold line, the engagement feature configured as a tab extending from the free end, the container further having an opening defined therein to receive the tab when the container is in the expanded configuration.
5. The food container of claim 4, wherein the engagement feature further comprises a first interlocking hook disposed on the at least one of the first side flaps to engage a second interlocking hook disposed on the opposing first side flap when the container is in the expanded configuration to form the interior dividing wall.
6. The food container of claim 3, further comprising second side flaps extending from opposing sides of the second body portion, each second side flap defined in part by a second side flap fold line along at least a portion of a respective side of the second body portion, each second side flap folded inwardly into the interior of the container.
7. The food container of claim 6, wherein the at least one first side flap and one of the second side flaps each has a free end with an engagement feature configured as a tab extending from the free end, the tab of the at least one first side flap and the tab of the second side flap being disposed adjacent to and aligned with each other, the container further having an opening defined therein to receive the tab of the at least one first side flap and the tab of the second side flap when the container is in the expanded configuration.
8. The food container of claim 7, wherein the opening is defined by a gap between the first and second body portions.
9. The food container of claim 8, wherein the first side flaps are secured to the second side flaps to join the first and second body portions proximate the opposing sides thereof.
10. The food container of claim 9, wherein each first side flap is secured to a respective second side flap by an adhesive.
11. The food container of claim 6, wherein the engagement feature is configured as an aperture defined in one of the first side flaps and one of the second side flaps, the aperture of the first side flap and the aperture of the second side flap being disposed adjacent to and aligned with each other, and further wherein the other of the first side flaps and the other of the second side flaps are secured together at a discrete location disposed within the aperture of the first side flap and the aperture of the second side flap.
12. A unitary blank for forming a food container comprising: a first body portion, a second body portion, and a base panel aligned along a longitudinal axis, the first body portion and the second body portion each having a base edge and opposing sides, the base edge of the first body portion facing the base edge of the second body portion with the base panel disposed therebetween, the base panel having a longitudinal base fold line extending substantially parallel with the base edge of the first body portion and the base edge of the second body portion, and a lateral fold line extending substantially perpendicular to the longitudinal base fold line; and first side flaps extending laterally from the opposing sides of the first body portion, each first side flap defined in part by a first side flap fold line along at least a portion of a respective side of the first body portion, at least one of the first side flaps having an engagement feature disposed thereon, the engagement feature disposed to engage an opposing first side flap when folded along the first side flap fold lines and moved toward each other, the first side flaps forming an interior dividing wall when the first and second body portions are joined proximate the opposing sides thereof to define a container having an interior.
13. The blank of claim 12, wherein the at least one of the first side flaps has a free end opposite the first side flap fold line, the engagement feature configured as a tab extending from the free end, the container formed from the blank further having an opening defined therein to receive the tab.
14. The blank of claim 13, wherein the engagement feature further comprises a first interlocking hook disposed on the at least one of the first side flaps to engage a second interlocking hook disposed on the opposing first side flap when the container is in the expanded configuration to form the interior dividing wall.
15. The blank of claim 12, further comprising second side flaps extending from opposing sides of the second body portion, each second side flap defined in part by a second side flap fold line along at least a portion of a respective side of the second body portion, each second side flap configured to be folded inwardly into the interior of the container.
16. The blank of claim 15, wherein the at least one of the first side flaps and one of the second side flaps each has a free end with an engagement feature configured as a tab extending from the free end, the tab of the at least one first side flap and the tab of the second side flap being disposed adjacent to and aligned with each other, the container formed from the blank further having an opening defined therein to receive the tab of the at least one first side flap and the tab of the second side flap.
17. The blank of claim 15, wherein the engagement feature is configured as an aperture defined in one of the first side flaps and one of the second side flaps, the aperture of the first side flap and the aperture of the second side flap being spaced apart a similar distance from a corresponding base edge and aligned with each other.
18. The blank of claim 12, wherein the base panel comprises arcuate fold lines on opposing sides of the lateral base fold line.
19. A food container comprising: a first body portion and a second body portion, the first and second body portions joined proximate opposing sides thereof to define an interior of the container and a mouth to the interior, the container having a flat configuration with the first and second body portions in a generally planar condition and an expanded configuration with the first and second body portions in a contoured condition; and first side flaps extending from the opposing sides of the first body portion and folded inwardly into the interior of the container, each first side flap defined in part by a first side flap fold line along at least a portion of a respective side of the first body portion, and at least one of the first side flaps having an engagement feature disposed thereon including an aperture defined in the at least one first side flap, the engagement feature disposed to engage an opposing first side flap when the container is in the expanded condition to form an interior dividing wall within the interior of the container; and second side flaps extending from the opposing sides of the second body portion and folded inwardly into the interior of the container, each second side flap defined in part by a second side flap fold line along at least a portion of a respective side of the second body portion, and one of the second side flaps having an aperture defined therein, wherein the aperture of the at least one first side flap and the aperture of the one second side flap are disposed adjacent to and aligned with each other and the opposing first side flap and an opposing second side flap are secured together at a discrete location disposed within the aperture of the at least one first side flap and the aperture of the one second side flap.
20. The food container of claim 19, wherein the engagement feature further comprises a first interlocking hook disposed on the at least one of the first side flaps to engage a second interlocking hook disposed on the opposing first side flap when the container is in the expanded configuration to form the interior dividing wall.
21. The food container of claim 19, wherein the discrete location of each of the opposing first side flap and the opposing second side flap comprises a raised surface.
22. The food container of claim 21, wherein the opposing first side flap and the opposing second side flap are secured together by an adhesive applied to the raised surfaces.
23. The food container of claim 22, wherein the secured raised surfaces are disposed at one region of the aperture when the container is in the flat configuration and move toward another region of the aperture when the container is urged toward the expanded configuration.
24. The food container of claim 23, wherein when the container is in the expanded configuration, the secured raised surfaces engage the first and second side flaps proximate the another region of the aperture.
25. A unitary blank for forming a food container comprising: a first body portion and a second body portion aligned along a longitudinal axis, the first body portion and the second body portion each having a base edge and opposing sides, the base edge of the first body portion facing the base edge of the second body portion; and first side flaps extending laterally from the opposing sides of the first body portion, each first side flap defined in part by a first side flap fold line along at least a portion of a respective side of the first body portion, at least one of the first side flaps having an engagement feature disposed thereon including an aperture defined in the at least one first side flap, the engagement feature disposed to engage an opposing first side flap when folded along the first side flap fold lines and moved toward each other, the first side flaps forming an interior dividing wall when the first and second body portions are joined proximate the opposing sides thereof to define a container having an interior; and second side flaps extending from opposing sides of the second body portion, each second side flap defined in part by a second side flap fold line along at least a portion of a respective side of the second body portion, each second side flap configured to be folded inwardly into the interior of the container, and one of the second side flaps having an aperture defined therein, the aperture of the one second side flap and the aperture of the at least one first side flap being spaced apart a similar distance from a corresponding base edge and aligned with each other.
26. The blank of claim 25, wherein the engagement feature further comprises a first interlocking hook disposed on the at least one of the first side flaps to engage a second interlocking hook disposed on the opposing first side flap when the container is in the expanded configuration to form the interior dividing wall.
27. A food container comprising: a first body portion and a second body portion, the first and second body portions joined proximate opposing sides thereof to define an interior of the container and a mouth to the interior, each of the first and second body portions having a base edge and a foot extending beyond the base edge to define a support surface, and a base portion disposed between the base edge of the first body portion and the base edge of the second body portion, the container having a flat configuration with the first and second body portions in a generally planar condition and an expanded configuration with the first and second body portions in a contoured condition and the base portion in an upwardly arched condition extending toward the interior; and first side flaps extending from the opposing sides of the first body portion and folded inwardly into the interior of the container, at least one of the first side flaps having an engagement feature disposed thereon, the engagement feature of the at least one first side flap disposed to engage the opposing first side flap when the container is the expanded configuration to form an interior dividing wall within the interior of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION
(13) Reference will now be made in detail to the various exemplary embodiments of the disclosed subject matter, exemplary embodiments of which are illustrated in the accompanying drawings. The structure and corresponding method of operation of the disclosed subject matter will be described in conjunction with the detailed description of the system.
(14) The apparatus and methods presented herein may be used for transport of food items and other perishable and nonperishable products. The disclosed subject matter is particularly suited for packaging and serving of food items, wherein the container has engagement features disposed to engage each other when the container is an expanded configuration to form an interior dividing wall within the interior of the container.
(15) In accordance with the disclosed subject matter herein, the container generally includes a first body portion and a second body portion. The first and second body portions are joined proximate opposing sides thereof to define an interior of the container and a mouth to the interior. The container has a flat configuration with the first and second body portions in a generally planar condition and an expanded configuration with the first and second body portions in a contoured condition. The container further includes first side flaps extending from the opposing sides of the first body portion and folding inwardly into the interior of the container, and each first side flap has an engagement feature disposed thereon. The engagement features of the first side flaps are disposed to engage each other when the container is the expanded configuration to form an interior dividing wall within the interior of the container. A unitary blank for forming a food container is also provided.
(16) The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the disclosed subject matter. For purpose of explanation and illustration, and not limitation, exemplary embodiments of the container in accordance with the disclosed subject matter are shown in
(17) For purpose of illustration and not limitation, reference is made to the exemplary embodiment of a unitary blank 100 for a container shown in
(18) As shown in
(19) Additionally or alternatively, and as embodied herein, the blank 100 can include second side flaps 118c, 118d extending laterally from the opposing sides 116c, 116d of the second body portion. Each second side flap 118c, 118d is defined in part by a second side flap fold line 120c, 120d along at least a portion of a respective side of the second body portion 114. Each second side flap 118c, 118d can have at least one contoured upper edge 128a, 128b extending from the second body portion 114. As shown in
(20) For purpose of illustration and not limitation, and as embodied herein, at least one of the first body portion 110 and the second body portion 114 can have an arcuate first upper edge 136a defining a portion of the mouth and extending toward the interior of the container. The other of the first body portion 110 and the second body portion 114 can have an arcuate second upper edge 136b defining a portion of the mouth and extending away from the interior of the container. Additionally or alternatively, at least one of the first body portion 110 and the second body portion 114 can have bend lines 138 extending along at least a portion of a length thereof to provide the contoured condition of the at least one of the first body portion 110 and the second body portion 114.
(21) As further embodied herein, the blank 100 can further include a base panel 130 disposed between the base edge 112a of the first body portion 110 and the base edge 112b of the second body portion 114. The base panel 130 can include a longitudinal base fold line 132 extending substantially parallel with the base edges 112a, 112b. The base panel 130 can include at least one lateral base fold line 134 substantially perpendicular to the longitudinal base fold line. The base panel 130 can include arcuate fold lines 142a, 142b on opposing sides of the lateral base fold line.
(22) Additionally, and as embodied herein, blank 100 can have one or more engagement features to form container 200 with inner dividing wall 210. For purpose of illustration and not limitation, as embodied herein, one of the first side flaps 118a can have a free end 124a opposite the first side flap fold line 120a with a tab 126a extending therefrom. With reference to
(23) Furthermore, as shown for example in
(24) With reference to
(25) In this configuration, the joined pair of flaps 118a, 118c can move inwardly independently of joined pair of flaps 118b, 118d, with flaps 118a, 118c moving inside and between joined flaps 118b, 118d from an initial flat configuration toward the expanded configuration. As the container 200 is further urged toward the expanded configuration, tabs 126a, 126b move through non-adhesively joined areas 140a, 140b of joined flaps 118b, 118d. As embodied herein, areas 140a, 140b can form opening 140 having a size to engage joined tabs 126a, 126b within joined flaps 118b, 118d in a frictional engagement. In this manner, first and second body portions 110, 114 can be secured in a contoured condition with divider wall 210 formed therebetween, as shown for example in
(26) In addition, and as embodied herein, at least one of the first and second body portions 110, 114 can have a foldable support formed therein to hold a receptacle, as shown and described for example in U.S. Pat. No. 8,584,884, which is incorporated by reference herein in its entirety.
(27) Reference is made now to an alternative embodiment of a unitary blank 300 for a container shown in
(28) As shown in
(29) Additionally or alternatively, and as embodied herein, the blank 300 can include second side flaps 318c, 318d extending laterally from the opposing sides 316c, 316d of the second body portion. Each second side flap 318c, 318d is defined in part by a second side flap fold line 320c, 320d along at least a portion of a respective side of the second body portion 314. Each second side flap 318c, 318d can have at least one contoured upper edge 328a, 328b extending from the second body portion 314. As shown in
(30) As embodied herein, at least one of the first body portion 310 and the second body portion 314 can have an arcuate first upper edge 336a defining a portion of the mouth and extending toward the interior of the container. The other of the first body portion 310 and the second body portion 314 can have an arcuate second upper edge 336b defining a portion of the mouth and extending away from the interior of the container. Additionally or alternatively, at least one of the first body portion 310 and the second body portion 314 can have bend lines 338 extending along at least a portion of a length thereof to provide the contoured condition of the at least one of the first body portion 310 and the second body portion 314.
(31) As further embodied herein, the blank 300 can also include a base panel 330 disposed between the base edge 312a of the first body portion 310 and the base edge 312b of the second body portion 314. The base panel 330 can include a longitudinal base fold line 332 extending substantially parallel with the base edges 312a, 312b. The base panel 330 can include at least one lateral base fold line 334 substantially perpendicular to the longitudinal base fold line. The base panel 330 can include arcuate fold lines 342a, 342b on opposing sides of the lateral base fold line.
(32) Furthermore, and as embodied herein, blank 300 can have one or more engagement features to form container 400 with inner dividing wall 410. For example, and as embodied herein, each first side flap 318a, 318b can have engagement features in the form of opposing hooks 322a, 322b extending from the first body portion 310. With reference to
(33) Additionally, and as set forth above, engagement features can be provided in the form of tabs. For purpose of illustration and not limitation, as embodied herein, one of the first side flaps 318a can have a free end 324a opposite the first side flap fold line 320a with a tab 326a extending therefrom. With reference to
(34) Furthermore, and as set forth above, the container 400 formed from the blank 300 can further have an opening 340 defined therein to receive the tab 326. The opening 340 can be defined by an area 340a of first side flap 318b and an area 340b of second side flap 318d that is free of adhesive when first side flap 318b is joined to second side flap 318d to form the container.
(35) With reference to
(36) In this configuration, the joined pairs of flaps can move inwardly independently of each other from an initial flat configuration into the expanded configuration with the first and second body portions 310, 314 in a contoured condition, as shown for example in
(37) In addition, and as embodied herein, at least one of the first and second body portions 310, 314 can have a foldable support formed therein to hold a receptacle, as shown and described for example in U.S. Pat. No. 8,584,884, which is incorporated by reference herein in its entirety.
(38) Reference is made now to another alternative embodiment of a unitary blank 500 for a container shown in
(39) As shown in
(40) As embodied herein, at least one of the first body portion 510 and the second body portion 514 can have an arcuate first upper edge 536a defining a portion of the mouth and extending toward the interior of the container. The other of the first body portion 510 and the second body portion 514 can have an arcuate second upper edge 536b defining a portion of the mouth and extending away from the interior of the container. Additionally or alternatively, at least one of the first body portion 510 and the second body portion 514 can have bend lines 538 extending along at least a portion of a length thereof to provide the contoured condition of the at least one of the first body portion 510 and the second body portion 514.
(41) Furthermore, and as embodied herein, blank 500 can have one or more engagement features to form container 600 with inner dividing wall 610. For example, with reference to
(42) Additionally, and as embodied herein, the discrete location 574a, 574b of each of the other of the first side flaps 568a and the other of the second side flaps 568c can include a raised surface 580a, 580b. The other of the first side flaps 568a and the other of the second side flaps 568c can be secured together by an adhesive applied to the raised surfaces 580a, 580b at the discrete location 574a, 574b. For example, and as embodied herein, first side flap 568a and second side flap 568c can be folded inwardly, and first side flap 568b and second side flap 568d can be folded inwardly. In this manner, first side flap 568b can at least partially overlap first side flap 568a, and second side flap 568d can at least partially overlap second side flap 568c. Furthermore, and as embodied herein, in this configuration, raised surfaces 580a, 580b of discrete locations 574a, 574b of first side flap 568a and second side flap 568c, respectively, can be exposed through apertures 570a, 570b in overlapping first side flap 568b and second side flap 568d. Adhesive can be applied to the raised surfaces 580a, 580b, and the corresponding first side flap 568a and second side flap 568c can be joined and adhesively secured together proximate the raised surfaces 580, 580b.
(43) The joined first side flap 568a and second side flap 568c can move, for example and without limitation, within apertures 570a, 570b of the joined first side flap 568b and second side flap 568d from an initial flat configuration into the expanded configuration with corresponding body panels in a contoured condition. That is, as shown for example and without limitation in
(44) Additionally, and as set forth above, engagement features can be provided in the form of hooks. For example, and as embodied herein, each first side flap 568a, 568b can have opposing hooks 522a, 522b extending from the first body portion 510. With reference to
(45) The containers disclosed herein are preferably disposable, but it is contemplated that they may be reused at a future time. Also, the containers can be constructed from materials suitable to be placed in a heating apparatus, such as a microwave, to heat the food and/or used for storage in the refrigerator or freezer. Additionally, the materials from which the food containers are made need not be the same throughout. The containers and blanks described herein can be manufactured from any suitable material, including but not limited to paperboard.
(46) It is to be recognized that the dimensions and relative proportions of the first body portions, second body portions, flaps, etc. of the food containers or blanks will vary according to the exact size and intended use of the food containers or blanks. For purpose of illustration and not limitation, exemplary dimensions and angles shown in
(47) In addition to the specific embodiments claimed below, the disclosed subject matter is also directed to other embodiments having any other possible combination of the dependent features claimed below and those disclosed above. As such, the particular features disclosed herein can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter should be recognized as also specifically directed to other embodiments having any other possible combinations. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
(48) It will be apparent to those skilled in the art that various modifications and variations can be made in the method and system of the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.
(49) TABLE-US-00001 TABLE 1 Exemplary Dimensions Dimension Length in Inches L101 11.1 L102 10 1/64 L103 1 L104 2 7/32 L105 L106 4 17/32 L107 5 L108 2.8 L109 L110 1.1 L111 1 53/64 w101 2 29/32 w102 4 15/64 w103 9.77 L201 11.06 L202 2 3/32 L203 4 15/32 L204 4 61/64 L205 3 3/32 L206 1 L207 2 1/16 w201 10 w202 5.43 w203 2 31/32 L301 11.06 L302 2 3/32 L303 4 15/32 L304 4 61/64 L305 3 3/32 w301 9.69 w302 5.43 w303 2 31/32 Radius of Curvature in Dimension Inches R11 2 19/32 R21 2.572 R22 2 3/16 R23 2.572 R31 2.572 R32 2 3/16 R33 2.572 Angle Degrees 11 11 21 11 31 11