Common-mode (CM) electromagnetic interference (EMI) reduction in resonant converters
10333410 ยท 2019-06-25
Assignee
- Futurewei Technologies, Inc. (Plano, TX)
- University Of Florida Research Foundation, Incorporated (Gainesville, FL)
Inventors
Cpc classification
H01F27/42
ELECTRICITY
H02M1/44
ELECTRICITY
B23P19/04
PERFORMING OPERATIONS; TRANSPORTING
G05F3/06
PHYSICS
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/33592
ELECTRICITY
International classification
G05F3/06
PHYSICS
Abstract
An apparatus includes: a first inductor coupled to a first node and a second node; a second inductor coupled to a third node and a fourth node; a third inductor coupled to the fourth node and a fifth node, wherein the first inductor, the second inductor, and the third inductor form a transformer; and a compensation capacitor coupled to the fourth node and one of the first node and the second node and including, a compensation capacitance. A method of manufacturing a resonant converter, the method includes: obtaining the resonant converter, wherein the resonant converter includes a transformer; determining a parasitic capacitance of the transformer; calculating a compensation capacitance based on the parasitic capacitance; and adding a compensation capacitor across the transformer, wherein the compensation capacitor includes the compensation capacitance.
Claims
1. An apparatus comprising: a first inductor coupled to a first node and a second node; a second inductor coupled to a third node and a fourth node, wherein the first inductor and the second inductor form a transformer comprising a turns ratio; and a compensation capacitor coupled to one of the first node and the third node, the first node and the fourth node, the second node and the third node, and the second node and the fourth node, the compensation capacitor comprises a compensation capacitance that is directly proportional to a first order of the turns ratio and not proportional to a square of the turns ratio.
2. The apparatus of claim 1, further comprising: a first parasitic capacitance between the first node and the third node; a second parasitic capacitance between the first node and the fourth node; a third parasitic capacitance between the second node and the third node; and a fourth parasitic capacitance between the second node and the fourth node.
3. The apparatus of claim 2, wherein the compensation capacitor is coupled to the first node and the third node, and wherein the compensation capacitance is configured to substantially satisfy an equation based on the first parasitic capacitance, the compensation capacitance, the turns ratio, and the third parasitic capacitance.
4. The apparatus of claim 3, wherein the equation is
5. The apparatus of claim 2, wherein the compensation capacitor is coupled to the first node and the fourth node, and wherein the compensation capacitance is configured to substantially satisfy an equation based on the second parasitic capacitance, the compensation capacitance, the turns ratio, and the fourth parasitic capacitance.
6. The apparatus of claim 5, wherein the equation is
7. The apparatus of claim 2, wherein the compensation capacitor is coupled to the second node and the third node, and wherein the compensation capacitance is configured to substantially satisfy an equation based on the first parasitic capacitance, the turns ratio, the third parasitic capacitance, and the compensation capacitance.
8. The apparatus of claim 7, wherein the equation is
9. The apparatus of claim 2, wherein the compensation capacitor is coupled to the second node and the fourth node, and wherein the compensation capacitance is configured to substantially satisfy an equation based on the second parasitic capacitance, the turns ratio, the fourth parasitic capacitance, and the compensation capacitance.
10. The apparatus of claim 9, wherein the equation is
11. The apparatus of claim 2, wherein the compensation capacitor is an adjustable capacitor.
12. The apparatus of claim 2, wherein the apparatus is an inductor-inductor-capacitor (LLC) resonant converter.
13. The apparatus of claim 12, wherein the apparatus comprises a first full bridge on a primary side of the transformer.
14. The apparatus of claim 13, wherein the apparatus comprises a second full bridge on a secondary side of the transformer.
15. The apparatus of claim 2, wherein the compensation capacitance is configured to reduce common-mode (CM) electromagnetic interference (EMI).
16. A method comprising: obtaining an apparatus comprising a first inductor and a second inductor, the first inductor is coupled to a first node and a second node, the second inductor is coupled to a third node and a fourth node, and the first inductor and the second inductor form a transformer comprising a turns ratio; measuring a parasitic capacitance between the first node and the third node, the first node and the fourth node, the second node and the third node, or the second node and the fourth node; determining a compensation capacitance that is directly proportional to a first order of the turns ratio and not proportional to a square of the turns ratio; and adding to the apparatus a compensation capacitor comprising the compensation capacitance.
17. The method of claim 16, wherein the adding comprises inserting the compensation capacitor between the first node and the third node or between the first node and the fourth node.
18. The method of claim 16, wherein the adding comprises inserting the compensation capacitor between the second node and the third node or between the second node and the fourth node.
19. A method comprising: obtaining an apparatus comprising a first inductor, a second inductor, and a compensation capacitor, the first inductor is coupled to a first node and a second node, the second inductor is coupled to a third node and a fourth node, the first inductor and the second inductor form a transformer comprising a turns ratio, and the compensation capacitor comprises an adjustable compensation capacitance; measuring a parasitic capacitance between the first node and the third node, the first node and the fourth node, the second node and the third node, or the second node and the fourth node; and adjusting the adjustable compensation capacitance so that it is directly proportional to a first order of the turns ratio and not proportional to a square of the turns ratio.
20. The method of claim 19, wherein the adjustable compensation capacitance is between the first node and the third node, the first node and the fourth node, the second node and the third node, or the second node and the fourth node.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of this disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts.
(2)
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DETAILED DESCRIPTION
(17) It should be understood at the outset that, although an illustrative implementation of one or more embodiments are provided below, the disclosed systems and/or methods may be implemented using any number of techniques, whether currently known or in existence. The disclosure should in no way be limited to the illustrative implementations, drawings, and techniques illustrated below, including the exemplary designs and implementations illustrated and described herein, but may be modified within the scope of the appended claims along with their full scope of equivalents.
(18) The following acronyms and initialisms apply:
(19) AC: alternating current
(20) CM: common-mode
(21) dB: decibel(s)
(22) DC: direct current
(23) EMI: electromagnetic interference
(24) EN: European norm
(25) Hz: hertz
(26) LISN: line impedance stabilizer network
(27) LLC: inductor-inductor-capacitor
(28) nF: nanofarad(s)
(29) V: volt(s)
(30) V: microvolt(s)
(31) %: percent.
(32)
(33) The capacitors 115, 140, 143, 160, 163, 170 may be referred to as parasitic capacitors. The capacitors 115, 140, 143, 160, 163, 170 are not physical capacitors, but are instead virtual capacitors that model capacitances due to characteristics of the LLC resonant converter 100. For instance, the capacitor 115 models the parasitic capacitance of a positive line and a negative line that couple to the capacitor 113 and form a DC bus. The switches 120, 125, 130, 135, 177, 183 may be transistors. The inductor 153 provides a magnetizing inductance for the transformer. The winding 157 is referred to as a primary winding, and the windings 165, 167 are referred to as secondary windings. Thus, the switches 120, 125, 130, 135 are on a primary side of the LLC resonant converter 100. Because the transformer 155 comprises the three windings 157, 165, 167, the LLC resonant converter 100 is referred to as a three-winding resonant converter. The LLC resonant converter 100 is also referred to as a full-bridge LLC resonant converter because it comprises four switches, specifically the switches 120, 125, 130, 135, on its primary side. In contrast, a half-bridge LLC resonant converter comprises two such switches, for instance the switches 120, 130. The resistor 190 may be referred to as a resistor load.
(34) In operation, the switching bridge 117 generates a square waveform to excite the LLC circuit 145. In response, the LLC circuit 145 outputs a resonant sinusoidal current, or AC current. The transformer 155 scales the AC current from the LLC circuit 145. The rectifier 173 rectifies the AC current, in other words, converts the AC current to a DC current. Finally, the output capacitor circuit 185 filters the DC current and outputs a DC voltage.
(35) The LLC resonant converter 100 suffers from EMI. For instance, the voltage at node A increases quickly from 0 V to V.sub.in when the switch 120 closes. That quick increase in voltage with respect to time may generate a substantial current through the capacitor 140. That current may be a source of EMI, which degrades the performance of the LLC resonant converter 100. It is therefore desirable to accurately model the LLC resonant converter 100 in order to account for and reduce the EMI, particularly CM EMI, in the LLC resonant converter 100. CM EMI is EMI that appears on two signal lines simultaneously and in the same direction and phase. CM EMI must go to ground. In addition, prior modeling of LLC resonant converters for EMI focuses on half-bridge LLC resonant converters, not full-bridge LLC resonant converters like the LLC resonant converter 100. It is therefore desirable to accurately model full-bridge LLC resonant converters.
(36) Disclosed herein are embodiments for reducing CM EMI in resonant converters, including full-bridge LLC resonant converters. The embodiments provide for measuring parasitic capacitances of converters, modeling the converters, and determining compensation capacitors for the converters based on the modeling. The compensation capacitors are added across transformers of the converters and reduce CM EMI. The embodiments apply to three-winding, two-winding, and other suitable converters. The embodiments are practical because adding compensation capacitors is both simple and low cost. Furthermore, by reducing CM EMI, the embodiments provide for smaller, lower cost, and more efficient EMI filters compared to other converters.
(37)
(38) The first stage 200 removes the switches 130, 135 and replaces them with the voltage sources V.sub.1N, V.sub.2N, respectively. The first stage 200 removes the switches 120, 125 177, 183 because they are in parallel with the voltage sources V.sub.1N, V.sub.2N, V.sub.ss1, V.sub.ss2, respectively. The first stage 200 removes the diodes 123, 133, because they are in parallel with the voltage source V.sub.1N and removes the diodes 127, 137 because they are in parallel with the voltage source V.sub.2N. The first stage 200 removes the capacitors 113, 187 because their impedances are small at high frequencies. The first stage 200 removes the resistor 190 because the capacitor 187 shorts it. The first stage 200 removes the capacitor 115 because it is in parallel with the LISN 210, which has a small impedance. The first stage 200 removes the capacitors 140, 143 because together they generate no CM current. Finally, the first stage 200 removes the capacitors 163, 170 because together they generate no CM current in total.
(39)
(40) To analyze the voltage source V.sub.1N as an example, the second stage 300 shorts the remaining voltage sources from the first stage 200, namely the voltage sources V.sub.2N, V.sub.p, V.sub.ss1, V.sub.ss2. By doing so, a current from the voltage source V.sub.1N flows through the capacitor 147 and the inductor 150, then back to the voltage source V.sub.1N. Thus, no current flows from a component to ground to generate CM EMI. The second stage 300 therefore need not comprise the voltage source V.sub.1N in order to model CM EMI. The second stage 300 may remove the voltage sources V.sub.ss1, V.sub.ss2; the capacitor 147; and the inductors 150, 153 for similar reasons.
(41) In contrast, to analyze the voltage source V.sub.2N as an example, the second stage 300 shorts the remaining voltage sources from the first stage 200, namely the voltage sources V.sub.1N, V.sub.p, V.sub.ss1, V.sub.ss2. By doing so, a current from the voltage source V.sub.2N flows through the capacitors 230, 240, through node E, and then to ground. Thus, current flows from a component to ground to generate CM EMI. The second stage 300 therefore comprises the voltage source V.sub.2N in order to model CM EMI. The second stage 300 may retain the voltage source V.sub.p for a similar reason.
(42)
C.sub.tot=C.sub.BE+C.sub.CE(1)
The voltage source V.sub.th represents a Thevenin equivalent voltage, which is calculated as follows:
(43)
The voltage source V.sub.th models the primary generator of CM EMI in the third stage 400 and thus the LLC resonant converter 100. It is therefore desirable to reduce or eliminate the voltage source V.sub.th.
(44) In normal operation, the switching frequency of the LLC resonant converter 100 is close to the resonant frequency of the LLC converter 100. As a result, the sum of the voltage drop across the capacitor 147 and across the inductor 150 is small compared to the voltage source V.sub.p. In addition, the voltage sources V.sub.1N, V.sub.2N are out of phase and have the same magnitude, so the voltage source V.sub.p is approximately out of phase with, but has approximately twice the magnitude of, the voltage source V.sub.2N. Thus, the voltage sources V.sub.2N, V.sub.p are related as follows:
(45)
The symbol denotes a near equality or an approximation. Substituting relationship (3) into equation (2) provides
(46)
As can be seen, setting the capacitor C.sub.BE 230 equal to the capacitor C.sub.CE 240 as follows eliminates V.sub.th in equation (4):
C.sub.BE=C.sub.CE(5)
Eliminating V.sub.th, the primary generator of CM EMI, therefore reduces CM EMI.
(47)
(48) The EMI filter trace break 510 provides for a break in traces of the LLC resonant converter 500 in order to insert an EMI filter. EMI filters are used in LLC resonant converters to reduce EMI. For the reasons described below, the LLC resonant converter 500 may implement a smaller, lower cost, and more efficient EMI filter compared to other LLC resonant converters such as the LLC resonant converter 100.
(49) The traces 520, 560 provide a physical connection from node B to node E. The traces 520, 560 further provide a physical connection for the compensation capacitor 540 between node B and node E. The traces 520, 560 and the compensation capacitor 540 may be the only physical components between node B and node E. The traces 530, 560 provide a physical connection from node C to node E. The traces 530, 560 further provide a physical connection for the compensation capacitor 550 between node C and node E. The traces 530, 560 and the compensation capacitor 550 may be the only physical components between node C and node E.
(50) The compensation capacitor 540 is directly coupled to node B and thus the inductors coupled to node B, as well as node E and thus the inductors and capacitor coupled to node E. Similarly, the compensation capacitor 550 is directly coupled to node C and thus the inductors coupled to node C, as well as node E and thus the inductors and capacitor coupled to node E. The compensation capacitors 540, 550 compensate a parasitic capacitance between the winding 157 on one hand and the windings 165, 167 on the other hand. That parasitic capacitance is represented as the capacitor 160 in the LLC resonant converter 100 and is modeled by the capacitors 230, 240 in the first stage 200 in
(51) Specifically, the compensation capacitor 540 compensates the parasitic capacitor 160 by complementing the capacitor C.sub.BE 230 in the first stage 200 in
(52) A manufacturer may fabricate the LLC resonant converter 500 in different manners. In a first embodiment, the manufacturer first fabricates the LLC resonant converter 500 without the compensation capacitors 540, 550; second measures the capacitances of the capacitors 230, 240; and third adds the compensation capacitor 540, the compensation capacitor 550, or both in order to satisfy or substantially satisfy equation (5). In the latter case, both compensation capacitors 540, 550 may comprise capacitances to satisfy equation (5). In a second embodiment, the manufacturer first fabricates the LLC resonant converter 500 with the compensation capacitors 540, 550 as adjustable capacitors; second measures the capacitances of the capacitors 230, 240; and third adjusts the capacitances of the compensation capacitors 540, the compensation capacitor 550, or both in order to satisfy or substantially satisfy equation (5).
(53)
(54) Specifically, the LLC resonant converter 100 was fabricated and measured to determine its CM EMI. The peak 610 shows a maximum CM EMI of the LLC resonant converter 100 of about 130 dBV. In addition, the LLC resonant converter 500 was fabricated and measured to determine the capacitances of the capacitors 230, 240 and its CM EMI. The capacitor C.sub.BE 230 was measured to have a capacitance of 2.72 nF, and the capacitor C.sub.CE 240 was measured to have a capacitance of 4.08 nF. In order to satisfy equation (5), the compensation capacitor 540 had a capacitance of 1.36 nF to satisfy equation (5) as follows:
C.sub.BE=C.sub.CE
2.72 nF+1.36 nF=4.08 nF.(6)
(55) The compensation capacitor 550 had a capacitance of 0 nF. The peak 620 shows a maximum CM EMI of the LLC resonant converter 500 of about 105 dBV. Thus, the addition of the capacitor 540 reduced the CM EMI by about 25 dBV compared to LLC resonant converter 100. Alternatively, if the capacitor C.sub.BE 230 were measured to have a capacitance of 4.08 nF and the capacitor C.sub.CE 240 were measured to have a capacitance of 2.72 nF, then the compensation capacitor 540 would have a capacitance of 0 nF and the compensation capacitor 550 would have a capacitance of 1.36 nF.
(56) The CM EMI of about 105 dBV for the LLC resonant converter 500 at the peak 620 is still above both the standard peak CM EMI and the standard average CM EMI, which are at about 55 dBV and 45 dBV, respectively, at about the same frequency. The EMI filter of the LLC resonant converter 500 therefore further reduces the CM EMI below both the standard peak CM EMI and the standard average CM EMI. Because the addition of the capacitor 540 reduced the CM EMI by about 25 dBV compared to LLC resonant converter 100, the EMI filter in the LLC resonant converter 500 need not reduce the CM EMI as much as it would need to without the compensation capacitor 540. Thus, the EMI filter in the LLC resonant converter 100 may be smaller, lower cost, and more efficient than the EMI filter in the LLC resonant converter 100.
(57) In this context, the phrase substantially satisfy and its variants may mean within 2.5%, 5%, 10%, or another suitable margin of error. Looking at equation (6), if the capacitance of the compensation capacitor 540 were 1.00 nF instead of 1.36 nF, then the capacitance of C.sub.BE would be 3.72 nF, which is about 8.8% less than the 4.08 nF capacitance of C.sub.CE. The difference of 8.8% is within a 10% margin of error, but not a 2.5% or 5% margin of error.
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The voltage source V.sub.th models the primary generator of CM EMI in the third stage 1000 and thus the LLC resonant converter 700. It is therefore desirable to reduce or eliminate the voltage source V.sub.th.
(63) Due to the operation of the LLC resonant converter 700, the voltage sources V.sub.2N, V.sub.p are related as shown in relationship (3) and the voltage sources V.sub.4N, V.sub.p are related as follows:
(64)
Substituting relationship (3) and equation (8) into equation (7) provides
(65)
As can be seen, the following equation eliminates V.sub.th in equation (9):
(66)
Eliminating V.sub.th, the primary generator of CM EMI, therefore reduces CM EMI.
(67)
(68) The capacitor C.sub.BD 1130 represents a capacitance across the transformer 750 from node B to node D, and the capacitor C.sub.CD 1140 represents a capacitance across the transformer 750 from node C to node D. A capacitance of the capacitor 1310 is calculated as follows:
C.sub.tot=C.sub.BD+C.sub.CD.(11)
The voltage source V.sub.th represents a Thevenin equivalent voltage, which is calculated as follows:
(69)
The voltage source V.sub.th models the primary generator of CM EMI in the third stage 1300 and thus the LLC resonant converter 700. It is therefore desirable to reduce or eliminate the voltage source V.sub.th.
(70) Due to the operation of the LLC resonant converter 700, the voltage sources V.sub.2N, V.sub.p are related as shown in relationship (3) and the voltage sources V.sub.3N, V.sub.p are related as follows:
(71)
Substituting relationship (3) and equation (13) into equation (12) provides
(72)
As can be seen, the following relationship eliminates V.sub.th in equation (14):
(73)
Eliminating V.sub.th, the primary generator of CM EMI, therefore reduces CM EMI.
(74)
(75) The compensation capacitor 1440 is directly coupled to node B and thus the inductors coupled to node B, as well as node E and thus the inductor, diodes, and switches coupled to node E. The compensation capacitor 1450 is directly coupled to node B and thus the inductors coupled to node B, as well as node D and thus the inductor and capacitor coupled to node D. The compensation capacitor 1480 is directly coupled to node C and thus the inductors coupled to node C, as well as node E and thus the inductor, diodes, and switches coupled to node E. The compensation capacitor 1490 is directly coupled to node C and thus the inductors coupled to node C, as well as node D and thus the inductor and capacitor coupled to node D.
(76) The compensation capacitors 1440, 1450, 1480, 1490 compensate a parasitic capacitance between the winding 755 and the winding 765. That parasitic capacitance is represented as the capacitor 760 in the LLC resonant converter 700 and is modeled by the capacitors 830, 840 in the first stage 800 in
(77) Specifically, the compensation capacitor 1440 compensates the parasitic capacitance by complementing the capacitor C.sub.BE 830. The compensation capacitor 1450 compensates the parasitic capacitance by complementing the capacitor C.sub.BD 1130. The compensation capacitor 1480 compensates the parasitic capacitance by complementing the capacitor C.sub.CE 840. The compensation capacitor 1490 compensates the parasitic capacitance by complementing the capacitor C.sub.CD 1140. Thus, a sum of the compensation capacitor 1440 and the capacitor C.sub.BE 830 may be denoted as the capacitor C.sub.BE in equation (10), a sum of the compensation capacitor 1450 and the capacitor C.sub.BD 1130 may be denoted as the capacitor C.sub.BD in equation (15), a sum of the compensation capacitor 1480 and the capacitor C.sub.CE 840 may be denoted as the capacitor C.sub.CE in equation (10), and a sum of the compensation capacitor 1490 and the capacitor C.sub.CD 1140 may be denoted as the capacitor C.sub.CD in equation (15). The compensation capacitors 1440, 1450, 1480, 1490 may be adjustable capacitors in order to account for changes in the capacitors 830, 840, 1130, 1140 due to age, temperature, and other factors.
(78) A manufacturer may fabricate the LLC resonant converter 1400 in different manners. In a first embodiment, the manufacturer first fabricates the LLC resonant converter 1400 without the compensation capacitors 1440, 1450, 1480, 1490; second measures the capacitances of the capacitors 830, 840, 1130, 1140; and third adds any combination of the compensation capacitors 1440, 1450, 1480, 1490 in order to satisfy or substantially satisfy equations (10) and (15). In the latter case, any combination of the compensation capacitors 1440, 1450, 1480, 1490 may comprise capacitances to satisfy equations (10) and (15). In a second embodiment, the manufacturer first fabricates the LLC resonant converter 1400 with the compensation capacitors 1440, 1450, 1480, 1490 as adjustable capacitors; second measures the capacitances of the capacitors 830, 840, 1130, 1140; and third adjusts any combination of the capacitances of the compensation capacitors 1440, 1450, 1480, 1490 in order to satisfy or substantially satisfy equations (10) and (15).
(79)
(80) Finally, at step 1540, a compensation capacitor is added across the transformer. The compensation capacitor 540, 550, 1440, 1450, 1480, or 1490 comprises the compensation capacitance. For instance, the manufacturer adds the compensation capacitor 540 across the transformer in the LLC resonant converter 500 from node B to node E, the compensation capacitor 550 across the transformer in the LLC resonant converter 500 from node C to node E, the compensation capacitor 1440 across the transformer in the LLC resonant converter 1400 from node B to node E, the compensation capacitor 1450 across the transformer in the LLC resonant converter 1400 from node B to node D, the compensation capacitor 1480 across the transformer in the LLC resonant converter 1400 from node C to node E, or the compensation capacitor 1490 across the transformer in the LLC resonant converter 1400 from node C to node D.
(81) In an example embodiment, an apparatus comprises: a first inductor element coupled to a first node and a second node; a second inductor element coupled to a third node and a fourth node; a third inductor element coupled to the fourth node and a fifth node, wherein the first inductor, the second inductor, and the third inductor form a transformer; and a compensation capacitor element coupled to the fourth node and one of the first node and the second node and comprising a compensation capacitance.
(82) A first component is directly coupled to a second component when there are no intervening components, except for a line, a trace, or another medium between the first component and the second component. The first component is indirectly coupled to the second component when there are intervening components other than a line, a trace, or another medium between the first component and the second component. The term coupled and its variants include both directly coupled and indirectly coupled. The use of the term about means a range including 10% of the subsequent number unless otherwise stated.
(83) While several embodiments have been provided in the present disclosure, it may be understood that the disclosed systems and methods might be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
(84) In addition, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, components, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as coupled or directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and may be made without departing from the spirit and scope disclosed herein.