Clamp apparatus

Abstract

To provide a clamp apparatus including swinging fulcrums on a side of a swinging body, in which the clamp apparatus swings about the swinging fulcrum at the time of opening a channel mouth and at an initial stage to start clamping of the channel mouth, and as swinging for the clamping progresses, the clamp apparatus shifts to other swinging fulcrum located at an upper part of a clamping point to complete clamping.

Claims

1. A clamp apparatus for clamping a tool, the clamping apparatus comprising: a clamping body having a fixed support body and a swinging body, the fixed support body and the swinging body cooperating to define a clamp portion that includes an opening portion having a channel mouth in cross-section and configured to receive the tool, wherein the channel mouth is configured to clamp the tool in response to the swinging body being pivoted in a clamping direction towards the fixed support body such that the opening portion of the channel mouth is narrowed, an elastic body provided in the clamping body, wherein the elastic body is provided on a side of the channel mouth and biases the swinging body in a direction toward the fixed support body such that a size of the channel mouth is reduced, a first swinging fulcrum and a second swinging fulcrum provided on a side of the swinging body, wherein the swinging body is configured to pivot about the first swinging fulcrum at a time of opening the channel mouth so as to release the tool and at an initial stage so as to start clamping the tool, the second swinging fulcrum being positioned at an upper part of a clamping point defined proximate an entrance of the opening portion of the channel mouth, the first swinging fulcrum being provided displaced, with respect to a shaft center of the elastic body, in a direction towards the second swinging fulcrum, and the swinging body being configured such that, as the swinging body pivots in the clamping direction, the swinging body shiftedly pivots about the second swinging fulcrum to complete clamping of the tool.

2. The clamp apparatus according to claim 1, wherein, upon pivoting the swinging body in the clamping direction, the biasing of the elastic body at the upper part of the clamping point tightens the clamp.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIGS. 1(a) and 1(b) FIG. 1(a) is a sectional side view showing a configuration according to one embodiment of the present invention, and FIG. 1(b) is a front view showing the configuration according to the embodiment.

(2) FIG. 2 is a sectional view of a clamp apparatus, showing a state where a channel mouth CM is opened to insert a press die P in the configuration of the embodiment.

(3) FIG. 3 is a sectional view of the clamp apparatus, showing a state in the middle of operating a handle lever to perform clamping at the channel mouth CM of the press die P in the configuration of the embodiment.

(4) FIG. 4 is a sectional view of the clamp apparatus, showing a state where the handle lever is further operated and the clamping at the channel mouth CM of the press die P is completed in the configuration of the embodiment.

EMBODIMENT FOR CARRYING OUT THE INVENTION

(5) An embodiment of the present invention is explained below with reference to an illustrated example. FIG. 1(a) to FIG. 4 show a configuration of a clamp apparatus according to an embodiment of the present invention, which is used at the time of bending, such as a press brake that bends a sheet metal or the like. The clamp apparatus removably sets and fixes a press die P such as a punch (an upper die) and a die (a lower die), to be held in a channel mouth CM in upper-part cross-section, which is formed between a fixed support body 2 and a swinging body 3 provided in an apparatus body 1 and which forms an opening (the channel mouth CM is provided by recessedly forming a channel that is open on the side of the swinging body 3 at an upper part of the fixed support body 2 in a laterally longitudinal direction of the apparatus body 1 as shown in FIG. 1(b)).

(6) Specifically, the clamp apparatus includes the fixed support body 2 provided in the apparatus body 1, the swinging body 3 provided so as to be capable of swinging in a clamping direction with respect to the fixed support body 2 about a first swinging fulcrum 4a so as to clamp the press die P (at the last stage of the clamp operation, the swinging fulcrum shifts from the first swinging fulcrum 4a to a second swinging fulcrum 4b) that abuts on a surface of the fixed support body 2 facing thereto, and an operating device 5 that performs opening of the channel mouth CM and clamping of the channel mouth CM by operating a handle lever 54 provided on a lower side of the apparatus body 1 configured by the fixed support body 2 and the swinging body 3.

(7) The operating device 5 is configured by spiral holes 50a and 52a passing through a lower part of the apparatus body 1 configured by the fixed support body 2 and the swinging body 3, an adjustment screw 50b and an operation screw 52b threaded into the spiral holes 50a and 52a, respectively, and the handle lever 54 attached on the side of the operation screw 52b. The operating device 5 performs an operation to open the channel mouth CM and another operation of clamping at the channel mouth CM by operating the handle lever 54. By adjusting an amount of protrusion or an amount of dent from the spiral hole 50a, the adjustment screw 50b adjusts an amount of swinging of the swinging operation of the swinging body 3 (an amount of a clearance CU indicated in an upper part of FIG. 2, an amount of a clearance CL1 indicated in a lower part of FIG. 3, and an amount of a clearance CL2 indicated in a lower part of FIG. 4) between the amount of protrusion and the amount of dent of the operation screw 52b from the spiral hole 52a by a turning action of the handle lever 54 (performs adjustment of the amount of swinging of the swinging body 3 in a clockwise direction and a counterclockwise direction in FIGS. 2 to 4).

(8) In the present embodiment, the apparatus body 1 also includes a holding device 6 that crimps the fixed support body 2 and the swinging body 3 with an elastic force by using an elastic body 64 and a bolt 66, on a side close to the channel mouth CM of the apparatus body 1. That is, the holding device 6 includes a screw hole 60 on a side of the fixed support body 2 and a head buried port 62 that houses a bolt head 66a therein on a side of the swinging body 3. The screw hole 60 and the head buried port 62 are drilled substantially in parallel to the spiral holes 50a and 52a, the adjustment screw 50b, and the operation screw 52b. The elastic body 64 configured by a spring member such as a spring or a disc spring is embedded on a side of the head buried port 62. By causing the bolt 66 to pass through the center of the elastic body 64 to be threaded into the screw hole 60, the fixed support body 2 and the swinging body 3 are crimped with the elastic force while reducing the size of the elastic body 64 with the bolt head 66a. Accordingly, the elastic body 64 of the holding device 6 biases the channel mouth CM in a direction of reducing the size of the channel mouth CM. At this time, the holding device 6 does not completely fix the swinging body 3 to the fixed support body 2 but merely crimps the swinging body 3 thereto with the elastic force. Therefore, the elastic body 64 is set according to the tightening of the bolt 66 so as to obtain a specified load.

(9) In the configuration described above, the swinging body 3 includes two swinging fulcrums of the first and second swinging fulcrums 4a and 4b as described above on the side of the fixed support body 2 facing thereto. At the time of opening the channel mouth CM, the handle lever 54 of the operating device 5 is moved down as shown in FIG. 2 to swing the swinging body 3 about the first swinging fulcrum 4a to expand the channel mouth CM (to expand the clearance shown in the upper part in FIG. 2), and the press die P is inserted therein. That is, by the operation of the handle lever 54, the load of the elastic body 64 is turned about the first swinging fulcrum 4a in the clockwise direction in the drawing, until there are no lower clearances CL1 and CL2 in FIGS. 3 and 4 and the upper clearance CU shown in FIG. 2 is generated, thereby enabling the press die P to be detached and attached therefrom/thereto.

(10) To put the press die P into the channel mouth CM, clamping of the channel mouth CM is started while the handle lever 54 is lifted up as shown in FIG. 3. Also at an initial stage to start clamping, the swinging body 3 swings about the first swinging fulcrum 4a. At this time, the upper clearance CU in the upper part of FIG. 2 disappears and the clearance CL1 starts to open on a lower side as shown in FIG. 3. That is, when the operation screw 52b is screwed into the spiral hole 52a by moving the handle lever 54 upward, the lower clearances CL1 and CL2 (see FIGS. 3 and 4) of the swinging body 3 expand.

(11) Specifically, when the handle lever 54 is lifted up, the operation screw 52b fixed to the handle lever 54 is turned. At this time, a spherical member provided in a protruding manner on the left side of the operation screw 52b (in the left direction in FIGS. 2 to 4) turns in a spherical space formed in the adjustment screw 50b in a concave shape as a spherical bearing unit. Because the adjustment screw 50b is fixed to the fixed support body 2, the lower part of the swinging body 3 moves rightward (in the right direction in FIGS. 3 and 4) due to the lead of a threaded portion between the spiral hole 52a and the operation screw 52b when the operation screw 52b turns. Accordingly, the swinging body 3 swings in the counterclockwise direction in FIG. 3 about the first swinging fulcrum 4a and the clearance CL1 starts to open on the lower side as shown in FIG. 3.

(12) Meanwhile, when the handle lever 54 of the operating device 5 is fully pulled down and swinging for clamping the press die P progresses as shown in FIG. 4, the fulcrum shifts to the other swinging fulcrum (second swinging fulcrum) 4b of the swinging body 3 (at the upper part of the clamping point) correspondingly thereto, so that the clamping is completed. At this time, as shown in FIG. 4, the lower clearance CL2 has the largest clearance amount adjusted by the adjustment screw 50b. Because the elastic body 64 is located on the upper side of the operation screw 52b, the upper part of the swinging body 3 works in a direction becoming close contact with the fixed support body 2. If the operation screw 52b turns by more than a certain amount, an upper end of the swinging body 3, that is, the second swinging fulcrum 4b becomes close contact with the press die P, and the press die P is reliably clamped by the fixed support body 2 and the swinging body 3 due to an action of a tightening force F=(fL.sub.2)/L.sub.1. An opening amount at the time of expanding the channel mouth CM and a shift timing from the first swinging fulcrum 4a to the second swinging fulcrum 4b are adjusted by such adjustment that the adjustment screw 50b, whose turn is normally controlled by the screw member positioned at the lower part thereof, is turned by canceling the turning control with the screw member and the adjustment screw 50b is moved in the right and left directions in FIGS. 2 to 4.

(13) As described above, in order to clamp the press die P to be fixed, the opening portion of the channel mouth CM is expanded by the operation of the handle lever 54 to hold the press die P in the channel mouth CM, and the handle lever 54 is then lifted upward to start to narrow down the opening portion of the channel mouth CM. Until that time, the first swinging fulcrum 4a of the swinging body 3 is the swinging center around which the swinging body 3 swings in a direction of gradually narrowing down the channel mouth CM.

(14) Subsequently, as swinging for clamping the press die P progresses, the fulcrum shills to the second swinging fulcrum 41) to complete clamping.

(15) At this time, a top part of the opening portion of the channel mouth CM becomes the second swinging fulcrum 4b, and the channel-mouth opening top, which is the second swinging fulcrum 4b of the swinging body 3, is clamped with a strongest force F at a position (the second switching fulcrum 4b) where the channel-mouth opening top abuts on the press die P to be clamped. That is, a unique clamping manner in which the fulcrum shifts to the second swinging fulcrum 4b at an upper part of a clamping point at the time of completion of the clamping operation is used and, in the principle of leverage, the fulcrum and the point of effort are located at the farthest positions from each other in the final form. Accordingly, the strongest clamping force F can be acquired with less power, whereby clamping is performed.

(16) Furthermore, in the present embodiment, in addition to the configuration described above, the elastic body 64 that biases the channel mouth CM in the direction of reducing the size of the channel mouth CM is provided in the apparatus body 1 configured by the fixed support body 2 and the swinging body 3, on the side of the channel mouth CM. Accordingly, when swinging for the clamping progresses and the fulcrum shifts to the second swinging fulcrum 4b, the upper part of the clamping point can clamp the channel mouth CM more tightly due to biasing of the elastic body 64.

(17) Therefore, according to the configuration of the present embodiment, a press die or the like can be set and fixed removably with a simple configuration and by a simple operation. Accordingly, as compared to the conventional clamp apparatus in which plural bolts need to be turned individually every time a press die or the like is attached or detached, higher workability can be provided and a replacement operation of a press die or the like can be performed within a short period of time. Therefore, even when the replacement is performed frequently, a high operation rate can be maintained and cost reduction can be achieved.

(18) The invention achieved by the present inventors has been described specifically based on the embodiment described above. However, the clamp apparatus of the present invention is not limited only to the illustrated example and can be variously modified without departing from the scope of the present invention.

(19) As can be understood from the descriptions of the embodiment described above and illustrations of FIGS. 2 to 4, according to the present embodiment, the swinging body 3 is swingably supported by the bolt 66 as an example of the support member in the holding device 6. The elastic body 64 such as the disc spring is elastically installed between the bolt head 66a of the bolt 66 and the swinging body 3. The first swinging fulcrum 4a is provided in the swinging body 3 in a protruding manner between the tip of the swinging body 3 and the bolt 66, and the second swinging fulcrum 4b is provided at the tip of the swinging body 3 in a protruding manner.

(20) That is, the first swinging fulcrum 4a and a shaft center of the bolt 66 as the support member are located eccentrically in a vertical direction. In retrospect, the first swinging fulcrum 4a is provided to be displaced with respect to the shaft center of the bolt 66 toward the tip side of the swinging body 3. Therefore, a biasing force (an accumulated energy force) of the elastic body 64 works in a direction of opening the tip side of the swinging body 3, using the first swinging fulcrum 4a as the fulcrum. Accordingly, when clamping of the press die P is released, the second swinging fulcrum 4b provided at the tip of the swinging body 3 is naturally separated from the press die P. This eliminates the need of an operation of separating the swinging body 3 from the press die P at the time of detaching the press die P. That is, efficiency in detachment of the press die P is improved.

(21) In the configuration described above, when the press die P is to be strongly tightened and fixed (pressed and fixed) to the side of the fixed support body 2 at the second swinging fulcrum 4b at the tip of the swinging body 3 by operating the handle lever 54, the swinging body 3 swings in the counterclockwise direction in FIGS. 2 to 4 in the initial state, using the first swinging fulcrum 4a as the fulcrum. When the handle lever 54 is turned further in the same direction to tighten and fix the press die P more strongly after the second swinging fulcrum 4b at the tip abuts on the press die P, the first swinging fulcrum 4a of the swinging body 3 tends to be away from the fixed support body 2, and the elastic body 64 is strongly compressed. That is, the swinging body 3 is swung using the second swinging fulcrum 4b at the tip as the fulcrum and tightens the press die P strongly. At this time, the energy storing force of the compressed elastic body 64 also works as a force tightening the press die P.

(22) The entire contents of Japanese Patent Application No. 2014-115326 (filed on Jun. 3, 2014) are incorporated herein by reference.

INDUSTRIAL APPLICABILITY

(23) The clamp apparatus according to the present invention is not limited to a clamp apparatus for a mold or the like, and the present invention can be applied to any clamp apparatus that fixes an object.