Gift box with self-inflating balloon
10328354 ยท 2019-06-25
Assignee
Inventors
- Brian Craig Bushell (New York, NY, US)
- Ben Kaufman (New York, NY, US)
- Grant Chapman (Indianapolis, IN, US)
- Wade Cunningham (Indianapolis, IN, US)
- Scott Shephard (Weehawken, NJ, US)
- Andrew Westrick (Carmel, IN, US)
- Randy Parmerlee, Jr. (Indianapolis, IN, US)
- Christopher Metzger (Zionsville, IN, US)
Cpc classification
A63H2027/1033
HUMAN NECESSITIES
B65D5/0254
PERFORMING OPERATIONS; TRANSPORTING
A63H37/00
HUMAN NECESSITIES
International classification
A63H37/00
HUMAN NECESSITIES
B65D5/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A gift box with a self-inflating balloon is designed to be shipped to a recipient through the mail. A lid of the box is configured to be opened and may display a personalized message relating to a special occasion of the recipient. The box includes the balloon, which may be hidden from view in a compartment of the box. The box includes a switch that is configured to be actuated by the recipient. Upon actuating the switch, an inflation device is activated and begins to inflate the balloon, which emerges from the compartment of the box. A vibrating motor inside the box may synchronously cause the box to vibrate. After a pre-determined amount of time, the inflation device and motor deactivate, and a valve seals the air inside the balloon. Once the balloon is inflated, the gift box and balloon may be displayed for the recipient.
Claims
1. A device comprising: a housing; a balloon located within the housing, the balloon including an opening; an inflation device, within the housing, in fluid communication with the opening of the balloon, wherein the inflation device is an electric air pump; a controller, within the housing, coupled to the inflation device, wherein the controller is configured to activate the inflation device; and a one-way valve configured to couple the inflation device and the opening of the balloon, the one-way valve comprising: a plunger that is configured to, in a sealed configuration, close the valve, and configured to, in an unsealed configuration, open the valve; and a spring that is configured to apply a first force to the plunger such that the plunger is in the sealed configuration, wherein airflow from an activated inflation device is configured to apply a second force that is greater than the first force to the plunger such that the plunger is in the unsealed configuration, thereby opening the valve and allowing airflow into the balloon.
2. The device of claim 1, further comprising a trigger mechanism configured to be actuated by a user.
3. The device of claim 2, wherein the trigger mechanism is located within the housing and includes a switch accessible to the user when a lid of the housing is in an open position.
4. The device of claim 2, wherein the controller is further configured to activate the inflation device in response to an actuation event of the trigger mechanism, wherein a duration of the actuation event is longer than a threshold amount of time.
5. The device of claim 4, wherein the threshold amount of time is selected from a range between 0 seconds and 0.75 seconds.
6. The device of claim 2, wherein the controller is configured to activate the inflation device in response to a first actuation event of the trigger mechanism, thereby causing air to flow into the balloon for a first pre-determined amount of time such that the balloon is sufficiently inflated.
7. The device of claim 6, wherein the controller is configured to activate the inflation device in response to a second actuation event of the trigger mechanism, thereby causing air to flow into the balloon for a second pre-determined amount, wherein the second pre-determined amount of time is shorter than the first pre-determined amount of time.
8. The device of claim 1, further comprising a vibration motor within the housing and coupled to the controller, wherein the vibration motor is configured to vibrate the device.
9. The device of claim 8, wherein the controller is further configured to activate the vibration motor and the inflation device synchronously.
10. The device of claim 1, wherein the balloon is located within a compartment of the housing such that the balloon is obscured from a user's view when a lid of the housing is in an open position.
11. The device of claim 1, wherein the housing is a unitary piece of material configured to be assembled into a folded configuration and comprising a first mount to mount the inflation device and a second mount to mount the controller.
12. The device of claim 1, wherein the plunger is positioned within a channel of the one-way valve, and the plunger comprises a sealing surface having a diameter that is greater than a diameter of a portion of the channel.
13. The device of claim 1, wherein the plunger is configured to translate along an axis within the channel between the sealed configuration and the unsealed configuration.
14. The device of claim 1, wherein the controller is configured to deactivate the inflation device after a pre-determined amount of time, wherein after deactivation of the inflation device, the inflation device is configured to gradually decrease the airflow to zero such that the second force applied to the plunger gradually decreases.
15. The device of claim 14, wherein, as the second force gradually decreases, the first force applied to the plunger becomes greater than the second force such that the plunger transitions from the unsealed configuration to the sealed configuration, thereby allowing airflow into the balloon for a period of time after deactivation of the inflation device.
16. The device of claim 15, wherein the airflow into the balloon for the period of time after deactivation of the inflation device is configured to maintain a positive pressure differential within the balloon relative to atmospheric pressure.
17. A device comprising: a housing comprising a lid; a balloon located within a compartment of the housing such that the balloon is obscured from a user's view when the lid of the housing is in an open position, the balloon including an opening; an inflation device, within the housing, in fluid communication with the opening of the balloon, wherein the inflation device is an electric air pump; and a controller, within the housing, coupled to the inflation device, wherein the controller is configured to activate the inflation device; and a one-way valve configured to couple the inflation device and the opening of the balloon, the one-way valve comprising: a plunger that is configured to, in a sealed configuration, close the valve, and configured to, in an unsealed configuration, open the valve; and a spring that is configured to apply a first force to the plunger such that the plunger is in the sealed configuration, wherein airflow from an activated inflation device is configured to apply a second force that is greater than the first force to the plunger such that the plunger is in the unsealed configuration, thereby opening the valve and allowing airflow into the balloon.
18. The device of claim 17, wherein the housing further comprises a message personalized for the user.
19. The device of claim 17, wherein a trigger mechanism is located within the housing and is accessible to the user when the lid of the housing is in an open position.
20. The device of claim 19, wherein the trigger mechanism is configured to be actuated by the user and the controller is configured to activate the inflation device in response to detecting an actuation event of the trigger mechanism.
21. The device of claim 17, wherein the controller is configured to activate the inflation device in response to detecting that the lid of the housing is in an open position.
22. The device of claim 17, wherein the balloon is configured to emerge from the compartment as air flows into the balloon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7) The figures depict embodiments of the present disclosure for purposes of illustration only. One skilled in the art will readily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles, or benefits touted, of the disclosure described herein.
DETAILED DESCRIPTION
(8) One embodiment includes a gift box device that is designed to be shipped to a recipient through the mail. The recipient may have a special occasion coming up, such as a birthday, wedding, anniversary, graduation, or any other cause for celebration, or the box may be sent to the recipient as a humorous gag gift or as a simple thinking of you. A lid of the box is configured to be opened and may display a personalized message relating to a special occasion of the recipient. The box includes a balloon, which may be hidden from view in a compartment of the box. The box includes a switch that is configured to be actuated by the recipient. When the switch is actuated, an inflation device is activated and begins to inflate the balloon, which emerges from the compartment of the box. A vibrating motor inside the box may synchronously cause the box to vibrate. After a pre-determined amount of time, the inflation device and motor deactivate, and a valve seals the air inside the balloon. Once the balloon is inflated, the gift box and balloon may be displayed for the recipient.
(9)
(10) The balloon 105 is a flexible bag designed to be inflated with a fluid, which may be a liquid or a gas. The balloon 105 may be in a deflated state when the gift box 100 is shipped to the recipient, and the balloon 105 may be inflated when the recipient receives the gift box 100. The balloon 105 includes an opening (not shown) that is coupled to an inflation device that inflates the balloon, which is discussed in further detail with regard to
(11) The housing 110 is a box that houses the balloon 105 and other internal components of the gift box 100. The housing 110 includes a lid (shown in
(12) The switch 115 activates an inflation device inside the housing 110, which inflates the balloon 105. The switch 115 may be a button, a switch, a pull tab, a pull string, or a similar trigger mechanism designed to be actuated by the recipient. In the embodiment of
(13)
(14)
(15) The inflation device 210 inflates the balloon. The inflation device 210 couples to an opening of the balloon such that airflow from the inflation device 210 flows into the opening of the balloon and inflates the balloon. In the embodiment of
(16) In alternate embodiments, the inflation device 210 may be a source of compressed gas. For example, the inflation device 210 may be one or more compressed CO.sub.2 canisters that fill the balloon 105 with CO.sub.2. Commercially available CO.sub.2 canisters are typically stored at around 800 pounds per square inch (psi), whereas a balloon may rupture approximately between 0.25 psi to 0.5 psi. Thus, a regulating valve may be used in conjunction with the CO.sub.2 canisters to regulate the pressure of the balloon; the regulating valve may control the amount of CO.sub.2 delivered to the balloon as well as vent off any excess CO.sub.2 once the balloon is filled to a target capacity. The regulating valve may be designed to regulate the speed at which the CO.sub.2 enters the balloon. If the CO.sub.2 canisters are rapidly emptied into the balloon, the CO.sub.2 gas is rapidly depressurizing and thus becomes cold at standard room pressure. As a result, the CO.sub.2 gas inside the balloon may near freezing temperatures and cause the material of the balloon to become brittle, potentially causing the balloon to pop upon inflating.
(17) In one embodiment, the regulating valve includes a first end that couples to the one or more CO.sub.2 canisters and a second end that couples to the balloon. The regulating valve may be designed such that the inlet pressure at the first end (800 psi) drops to a target pressure (approximately 0.25 psi) due to the size of the openings at each end and the length of the regulating valve. The opening at the first end may be small to restrict the flow rate of the CO.sub.2 at the first end, and the pressure further drops along the length of the regulating valve, thus achieving the target pressure at the opening of the balloon.
(18) In addition, the regulating valve may be designed to vent excess CO.sub.2 to the atmosphere once the balloon is sufficiently inflated. Once the balloon is inflated, the flow rate through the regulating valve may decrease or approach zero, and the pressure inside the regulating valve may subsequently increase. The regulating valve may include a vent that opens once the pressure reaches or exceeds a threshold release pressure. In one embodiment, the vent includes a plunger and a spring that holds the plunger in a sealed position such that the vent of the regulating valve is closed. Once the threshold release pressure is reached or exceeded, the pressure may displace the plunger from its sealed position and compress the spring, thereby opening the vent to allow CO.sub.2 to release. In this configuration, the higher the pressure above the threshold release pressure, the more the plunger will be displaced. The vent may be located along the length of the regulating valve and may be positioned near the first end closer to the CO.sub.2 canister(s). This allows there to be a gradient of pressure between the vent and the balloon such that rapid pressure increases due to a decreased flow rate will open the vent before hitting the balloon (and potentially popping it).
(19) In some instances, more than one compressed gas canister may be needed to fill the balloon to the target capacity. In these instances, an accumulator device, which is a pressure storage device that accepts, stores, and releases pressure as needed, may be used to couple the compressed gas canisters to the balloon. An accumulator device may couple one or more compressed gas canisters together such that the compressed gas canisters act as a single unit that delivers compressed gas to the balloon. The accumulator device may include a valve or nipple feature that couples to the opening of the balloon. The compressed gas canisters are installed into the accumulator device such that each cylinder is sealed to the accumulator device before the compressed gas canisters are punctured and pressure is allowed to enter the accumulator device. If any compressed gas canister is not sealed to the accumulator device before the compressed gas canisters are punctured, then compressed gas may leak out of the accumulator device and each compressed gas canister would be replaced.
(20) If the gift box 100 is designed to be shipped through the mail, the configuration of the compressed gas canisters, the regulating valve, and/or the accumulator device may be designed to comply with federal shipping regulations. For example, puncturing the compressed gas containers before shipping may void the shipping regulations and require the gift box 100 to be recertified before the gift box 100 can be shipped, which may be a costly and time-consuming practice. An additional challenge with shipping compressed gas is that extra care must be taken to ensure that compressed gas will not leak out of its canister. Each canister, valve, and/or accumulator device must be of sufficient strength and robustness such that no leakage can occur while in transit. As such, an electric air pump as the inflation device 210 may allow the gift box 100 to be manufactured and shipped in a more cost-effective and convenient manner.
(21) The valve 215 couples the inflation device 210 and the balloon. The valve 215 has a first end that may be inserted into the opening of the balloon and a second end that may be inserted into a port on the inflation device 210 (or vice versa, where the port may be inserted into the second end). In the embodiment of
(22)
(23)
(24) The circuit board 235 controls the operation of the gift box 100. The circuit board 235 electrically connects the electronic components of the gift box 100, such as the switch 115, the inflation device 210, the motor 225 (shown in
(25) The circuit board 235 controls the operation of the inflation device 210. For example, the circuit board 235 controls the activation and deactivation of the inflation device 210. In the embodiment of
(26) In addition, the circuit board 235 controls the operation of the motor 225. For example, the circuit board 235 controls the activation and deactivation of the motor 225. As previously described, the circuit board 235 may detect an actuation event of the switch 115. In response to detecting the actuation event of the switch 115, the circuit board activates the motor 225 to cause the gift box 100 to shake. In the embodiment of
(27) The circuit board 235 may be programmed with a feature to ensure the inflation device 210 and/or the motor 225 are not unintentionally activated (for example, during shipping of the gift box 100). The circuit board 235 may have a programmable time-out for the switch 115 that is set for a predetermined amount of time (e.g., between a range of approximately 0 seconds to 0.75 seconds). In this configuration, if the circuit board 235 detects an actuation event of the switch 115 that falls within the time-out range, the circuit board 235 will not activate the inflation device 210 or the motor 225. The circuit board 235 may activate the inflation device 210 and/or the motor 225 if the duration of the actuation event is longer than the threshold of the time-out range. In alternate embodiments, the circuit board 235 may be programmed such that the inflation device 210 and/or the motor 225 will not activate if the circuit board 235 detects that the lid is closed (e.g., via a sensor or cutoff switch).
(28) The power source 240 powers the operation of the gift box 100. In the embodiment of
(29)
(30) In the embodiment of
(31) The channel 320 is a pathway between the inflation device and the balloon for air to flow through. In the embodiment of
(32) The plunger 325 controls the airflow through the channel 320. In the embodiment of
(33) The spring 330 is a steel compression spring that is positioned on the piston 345. The spring 330 forces the plunger 325 into a sealed position against the channel 320, preventing airflow through the channel 320. When the inflation device is activated, the pressure from the airflow generated pushes the plunger 325 up and compresses the spring 330, allowing air to flow into the balloon. When the inflation device is deactivated, the spring 330 causes the plunger 325 to revert back to its sealed position, thereby sealing air inside the balloon. The spring rate of the spring 330 in relation to the surface area of the plunger 325 in relation to the pressure generated by the inflation device are balanced to accomplish the goals of allowing rapid inflation of the balloon while sealing the air in the balloon for extended periods of time.
(34) The valve 215 and the plunger 325 may be composed of rigid materials (e.g., hard plastics or metals). In some embodiments, the valve 215 and the plunger 325 may be injection-molded. The sealing surface 350 may be over-molded onto the plunger 325 during the injection-molding process. Alternate embodiments of the valve 215 may include the plunger 325 and spring 330 in different configurations or orientations that achieve the same principle of sealing a portion of the channel 320 and allowing airflow in a single direction.
(35)
(36) A circuit board (e.g., circuit board 235) detects 405 an actuation event. The actuation event may be a button press, a switch flip, a pull of a pull string or a pull tab, or a similar trigger by a recipient of the gift box. In some embodiments, the actuation event may be an opening of a lid of the gift box or a breaking of a seal between the lid and a housing of the gift box.
(37) The circuit board activates 410 an inflation device (e.g., inflation device 210). In some embodiments, the circuit board activates 410 the inflation device in response to determining that a duration of the actuation event is longer than a threshold amount of time. The inflation device is in fluid communication with a valve (e.g., valve 215) and a balloon (e.g., balloon 105). The activated inflation device creates an airflow that displaces a plunger inside the valve, thereby allowing the airflow into the balloon. The balloon begins to inflate.
(38) The circuit board activates 415 a motor (e.g., motor 225). In some embodiments, the circuit board activates 415 the motor synchronously with the inflation device (e.g., at the same time, before, or after). The activated motor causes a counterweight to rotate relative to the motor and a housing of the gift box, thereby causing the gift box to shake.
(39) The circuit board deactivates 420 the inflation device after a preprogrammed amount of time. The amount of time may be programmed such that the balloon may be sufficiently inflated.
(40) The circuit board deactivates 425 the motor. In some embodiments, the circuit board deactivates 425 the motor synchronously with the inflation device (e.g., at the same time, before, or after).
(41) The circuit board detects 430 a second actuation event. The second actuation event may be a button press, a switch flip, a pull of a pull string or a pull tab, or a similar trigger by a recipient of the gift box.
(42) The circuit board activates 435 the inflation device. In some embodiments, the circuit board activates 435 the inflation device in response to determining that a duration of the second actuation event is longer than a threshold amount of time. The activated inflation device creates an airflow that displaces the plunger inside the valve, thereby allowing the airflow into the balloon.
(43) The circuit board deactivates 440 the inflation device after a second preprogrammed amount of time. The amount of time may be programmed such that the balloon may be slightly re-inflated or topped off. In some embodiments, the second preprogrammed amount of time may be shorter in length than the first preprogrammed amount of time.
(44) Various modifications or changes may be made to the method 400 illustrated in
(45)
(46) The initial configuration 500 illustrates the gift box 100 with a lid 515 in a closed position. A portion of the lid 515 may be secured to the housing 110 with an adhesive, tape, a pull tab, a flap and pocket, or some combination thereof. In the initial configuration 500, the gift box 100 may be ready-to-ship and may not need additional shipping or packaging materials. In some instances, the gift box 100 may be shipped to a distributor without a balloon or a power source and may be assembled at later stages.
(47) The intermediate configuration 505 illustrates the gift box 100 with the lid 515 in an open position. The recipient may have broken the seal between the lid 515 and the housing 110. In the intermediate configuration 505, the balloon 105 may be inside a compartment 520 of the housing 110 such that the balloon 105 is hidden from the view of the recipient, while the recipient may be able to view and access the switch 115. In some embodiments, a bottom surface of the lid 515 may display a personalized message for the recipient, or an insert card with a personalized message may be inside the gift box. The message may also include instructions for the recipient to actuate the switch 115. The recipient may actuate the switch 115, and the gift box 100 may begin to shake and the balloon 105 may begin to emerge from its compartment. The circuit board 235 (not shown) detects the actuation event of the switch 115 and subsequently activates the inflation device 210 (not shown) and the motor 225 (not shown). In embodiments in which the gift box 100 does not include a switch, the circuit board 235 may detect the lid 515 in an open position or that the seal of the gift box 100 is broken.
(48) The final configuration 510 illustrates the gift box 100 with the balloon 105 sufficiently inflated. The circuit board 235 (not shown) may deactivate the inflation device 210 (not shown) and the motor 225 (not shown) after a predetermined amount of time such that the balloon 105 is inflated to a target capacity. The gift box 100 and the balloon 105 may remain displayed for the recipient. If the balloon 105 deflates over time, the recipient may actuate the switch 115, which may slightly re-inflate the balloon 105. The circuit board 235 detects the second actuation event of the switch 115 and subsequently activates the inflation device 210 for a short amount of time to top off the balloon 105. In some embodiments, the circuit board 235 may synchronously activate the motor 225.
(49)
(50) In some embodiments, the housing 110 may serve as the exterior of the gift box 100 and may include a separate interior piece that is designed to be inserted inside the housing 110. The interior piece may include the mounts and/or placeholders for the internal components such that the interior piece and the interior components can be assembled together and be conveniently placed inside the housing 110. The balloon 105 and the power source 240 may be added at later steps, such as right before the gift box 100 is shipped to a recipient.
(51) Additional Configuration Information
(52) The foregoing description of the embodiments of the disclosure has been presented for the purpose of illustration; it is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Persons skilled in the relevant art can appreciate that many modifications and variations are possible in light of the above disclosure.
(53) Some portions of this description describe the embodiments of the disclosure in terms of algorithms and symbolic representations of operations on information. These algorithmic descriptions and representations are commonly used by those skilled in the data processing arts to convey the substance of their work effectively to others skilled in the art. These operations, while described functionally, computationally, or logically, are understood to be implemented by computer programs or equivalent electrical circuits, microcode, or the like. Furthermore, it has also proven convenient at times, to refer to these arrangements of operations as modules, without loss of generality. The described operations and their associated modules may be embodied in software, firmware, hardware, or any combinations thereof.
(54) Any of the steps, operations, or processes described herein may be performed or implemented with one or more hardware or software modules, alone or in combination with other devices. In one embodiment, a software module is implemented with a computer program product comprising a computer-readable medium containing computer program code, which can be executed by a computer processor for performing any or all of the steps, operations, or processes described.
(55) Embodiments of the disclosure may also relate to an apparatus for performing the operations herein. This apparatus may be specially constructed for the required purposes, and/or it may comprise a general-purpose computing device selectively activated or reconfigured by a computer program stored in the computer. Such a computer program may be stored in a non-transitory, tangible computer readable storage medium, or any type of media suitable for storing electronic instructions, which may be coupled to a computer system bus. Furthermore, any computing systems referred to in the specification may include a single processor or may be architectures employing multiple processor designs for increased computing capability.
(56) Embodiments of the disclosure may also relate to a product that is produced by a computing process described herein. Such a product may comprise information resulting from a computing process, where the information is stored on a non-transitory, tangible computer readable storage medium and may include any embodiment of a computer program product or other data combination described herein.
(57) Finally, the language used in the specification has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. It is therefore intended that the scope of the disclosure be limited not by this detailed description, but rather by any claims that issue on an application based hereon. Accordingly, the disclosure of the embodiments is intended to be illustrative, but not limiting, of the scope of the disclosure, which is set forth in the following claims.