Synchronized roller with free wheels
10330153 ยท 2019-06-25
Inventors
Cpc classification
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/585
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/491
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/49
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The synchronized roller with freewheels includes a central body which exposes an outer cylindrical rolling surface provided to roll between two rolling tracks lined with a synchronizing unit, each end of the body presenting a smooth axis about which a synchronizing pinion is freely rotatable, the axis having a pinion axial stop unit which prevents the pinion from emerging from the pinion, while a roller axial guide bears on the central body and on the rolling tracks to keep the outer cylindrical rolling surface approximately centered on the tracks.
Claims
1. A synchronized roller with freewheels comprising a central body which exposes an outer cylindrical rolling surface provided interposed between two rolling tracks on which it rolls simultaneously when said tracks move relative to each other, each said track being integrally lined with synchronization means which form a gear system with a synchronizing pinion located at each end of the central body, the synchronized roller comprising: a smooth axis of smaller diameter than that of the cylindrical rolling surface, arranged at each end of the central body, and around which the synchronizing pinion can rotate freely; pinion axial stop means integral with the smooth axis which bear directly or indirectly on said axis and bear directly or indirectly on the synchronizing pinion to prevent said pinion from emerging from said axis; roller axial guide means which bear directly or indirectly on the central body and directly or indirectly on at least one of the rolling tracks with which the cylindrical rolling surface cooperates in order to keep the latter approximately centered on said tracks.
2. The synchronized roller with freewheels according to claim 1, wherein the pinion axial stop means consist of an axial stop spring ring housed in a spring ring groove arranged on the smooth axis.
3. The synchronized roller with freewheels according to claim 1, wherein the roller axial guide means consist of a rigid axial guide washer which is axially and directly or indirectly interposed between the synchronizing pinion and an axial bearing surface exposed by the central body between the smooth axis and the outer cylindrical rolling surface, said rigid washer being able to bear on an axial guide track axially exposed at least by one of the rolling tracks.
4. The synchronized roller with freewheels according to claim 3, wherein a spring axial guide washer is interposed between the rigid axial guide washer and the synchronizing pinion, said spring washer tending to press the rigid axial guide washer against the axial bearing face with which it cooperates and also to press the synchronizing pinion against the pinion axial stop means with which it cooperates.
5. The synchronized roller with freewheels according to claim 3, wherein a spring axial guide washer is interposed between the synchronizing pinion and the pinion axial stop means, said spring washer tending to press the synchronizing pinion against the rigid axial guide washer so that the latter is in turn pressed against the axial bearing face with which it cooperates.
6. The synchronized roller with freewheels according to claim 5, wherein the spring axial guide washer comprises at its center centering claws snapped into a claw groove arranged on the smooth axis, said groove constituting the pinion axial stop means.
7. The synchronized roller with freewheels according to claim 1, wherein spring radial centering means are interposed radially between the smooth axis and the synchronizing pinion, said spring radial centering means tending to always recenter said pinion on said axis.
8. The synchronized roller with freewheels according to claim 7, wherein the spring radial centering means consist of at least three spring radial centering tabs which emerge radially from the inner surface of a central recess included in the synchronizing pinion and which can touch the smooth axis.
9. The synchronized roller with freewheels according to claim 7, wherein the spring radial centering means consist of at least one tab washer which has at its center a rotating sleeve which can rotate around the smooth axis, and whose outer cylindrical face is bristling with at least three spring radial centering tabs that can press on the inner surface of a central recess included in the synchronizing pinion.
10. The synchronized roller with freewheels according to claim 7, wherein the spring radial centering means consist of at least three deformable rings which are placed in a ring housing arranged on the inner surface of a central recess included in the synchronizing pinion and which also can touch the smooth axis.
11. The synchronized roller with freewheels according to claim 7, wherein the spring radial centering means consist of at least one spring washer with radial corrugations housed between the inner cylindrical face of a central recess included in the synchronizing pinion and the smooth axis.
12. The synchronized roller with freewheels according to claim 7, wherein the spring radial centering means consist of at least one compressible ring made of flexible material, said ring being interposed radially between the inner surface of a central recess included in the synchronizing pinion and a flexible ring support disk that can rotate around the smooth axis.
13. The synchronized roller with freewheels according to claim 1, wherein the synchronizing pinion comprises spring radial centering means which tend to always recenter said pinion on the smooth axis and which consist of at least one spring radial centering tab whose first end is integral with a pinion rim located at the periphery of the synchronizing pinion and whose second end is integral with a pinion hub located at the center of the synchronizing pinion, said hub being articulated around the smooth axis.
14. The synchronized roller with freewheels according to claim 1, wherein the synchronizing pinion has spring radial centering means which tend to always recenter said pinion on the smooth axis and which consist of a thin web forming at least one web cone, the first end of said web being integral with a pinion rim located at the periphery of the synchronizing pinion while the second end is integral with a pinion hub located at the center of the synchronizing pinion, said hub being articulated around the smooth axis.
15. The synchronized roller with freewheels according to claim 1, wherein at least one of the ends of the central body comprises an anti-edge effect recess located between the smooth axis and the outer cylindrical rolling surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following description, with reference to the accompanying drawings and given by way of non-limiting examples, will provide a better understanding of the invention, the characteristics it presents, and the advantages that it is likely to provide:
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DESCRIPTION OF THE INVENTION
(16)
(17) As shown in particular in
(18) In
(19) In
(20) In addition, it will be notedparticularly in
(21) Finally, it should be noted that the synchronized roller with freewheels 1 according to the invention comprises roller axial guide means 13 which bear, on the one hand, directly or indirectly on the central body 2, and, on the other hand, directly or indirectly at least on one of the rolling tracks 4 with which the rolling cylindrical surface 3 cooperates, in order to keep the latter approximately centered on said tracks 4. This is seen particularly clearly in
(22)
(23) In
(24) It will be noted that the rigid axial guide washer 16 and/or the axial guide track 18 can exposeat the level of the contact zone between said washer 16 and said track 18a rake edge 36 which prevents the constituent material of said washer 16 from cutting the constituent material of said track 18, or vice versa.
(25) It may be specified here thatas illustrated in
(26) As an alternative shown in
(27) It will be noted that according to this particular configuration of the synchronized roller with freewheels 1 according to the invention, said spring washer 19 can be substituted for an axial stop washer 25 axially interposed between a spring axial stop ring 14 housed in a spring ring groove 15 arranged on the smooth axis 10said ring 14 constituting in this case the axial pinion stop means 12and the synchronizing pinion 8. Still according to the particular configuration shown in
(28) It will be noted in
(29) It is noted that according to this particular configuration of the synchronized roller with freewheels 1 according to the invention, if for example the rolling outer cylindrical surface 3 is subjected to a high radial load and if the effective forward speed of said surface 3 relative to the rolling tracks 4 with which it cooperates is substantially different from that of the synchronizing pinion 8 with respect to said tracks 4, the spring radial centering means 20 allow a slight offset of said pinion 8 with respect to the smooth axis 10 around which it can rotate, said offset notably making it possible to avoid that the difference in speed which has just been evoked results in an excessive load of the teeth 11 that the gear system 7 comprises.
(30) According to the particular configuration of the synchronized roller with freewheels 1 according to the invention 7 which has just been described, it can be seen in
(31) As a variant shown in
(32) Another variant shown in
(33) The variant shown in
(34) In
(35) It will be noted that said flexible material may be an elastomer such as rubber, silicone, or any other compressible material having the desired elasticity and strength.
(36) It will also be noted that said flexible material can be overmolded directly on the synchronizing pinion 8 and on the flexible ring support disk 29 to form a single part with these components 8, 29.
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(38) It will be noted that according to this particular configuration of the synchronized roller with freewheels 1 according to the invention, the spring radial centering tab 21 can adopt any geometry, without limitation. However, the spring radial centering tab 21 is preferably of small thickness and oriented tangentially to the smooth axis 10 so as to provide a sufficient reserve of elasticity to allow the pinion rim 30 to be offset with respect to the pinion hub 31, under the desired conditions.
(39) Finally, and as shown more particularly in
(40) It should be noted that according to this particular configuration of the synchronized roller with freewheels 1 according to the invention, the thin web 33 can be substituted for a spring axial guide washer 19 for pressing, on the one hand, and by means of the pinion rim 30, a rigid axial guide washer 16 against an axial bearing face 17 exposed by the central body 2 between the smooth axis 10 and the outer cylindrical rolling surface 3 and, on the other hand, the pinion hub 31 against the pinion axial stop means 12.
(41) It is also noted that advantageously, the thin web 33 can be perforated to reduce its rigidity.
(42) Finally,
(43) It should be noted that the anti-edge effect recess 39 in question may have, for example, a tronco-toroidal shape, or be circular in a U section, V section, or in any section whatsoever, or be of any hollow form whatsoever that it is arranged in the axial bearing face 17.
(44) Thus, when the synchronized roller with freewheels 1 supports a high load, the anti-edge effect recess 39 limits the stress applied to the constituent material of the central body 2 at the axial edges of the outer cylindrical rolling surface 3, said stress being known to those skilled in the art under the name of edge effect.
(45) In order to limit said stress, the anti-edge effect recess 39 provided as an alternative to the synchronized roller with freewheels 1 according to the invention advantageously replaces a convex profile provided on the outer cylindrical rolling surface 3 or on the rolling tracks 4 with which it cooperates.
(46) With respect to said convex profile, the anti-edge effect recess 39 offers the advantage of producing a more homogeneous distribution of the contact pressure over the entire length of the outer cylindrical rolling surface 3.
(47) The absence of convex profile also allows simplifying the manufacture of the synchronized roller with freewheels 1 according to the invention, the outer cylindrical rolling surface 3 then remaining perfectly cylindrical and not barrel-shaped.
Modus Operandi of the Invention
(48) The modus operandi of the synchronized roller with freewheels 1 according to the invention is easily understood in the light of
(49) To describe said modus operandi in detail, we will retain here the embodiment of the synchronized roller with freewheels 1 according to the invention as illustrated in
(50) As shown in
(51) For a better understanding of the modus operandi of the synchronized roller with freewheels 1 according to the invention, the other synchronized rollers with freewheels 1 forming part of said bearing 35 are not represented in
(52) It can be seen in
(53) It can also be seen in
(54) Still according to this embodiment, it is noted in
(55) It can be seen particularly clearly in
(56) To illustrate the modus operandi of the synchronized roller with freewheels 1 according to the invention, we will therefore take the variant shown in
(57) As can be clearly seen in
(58) We will detail here what happens when the synchronized roller with freewheels 1 according to the invention is loaded whichin a synchronized roller bearing 35 similar to those found in the patent No. FR 3 001 774only occurs on approximately one half-revolution
(59) As a precaution, there should be sufficient clearance between the teeth 11 of the synchronizing pinion 8 and that of the synchronizing rings 6. Given that the direction of rotation of the synchronized roller bearing 35 is not alternative but continuous, said clearance cannot be translated by any acoustic emission whatsoever.
(60) When on approximately one revolution of the synchronized roller bearing 35 the synchronized roller with freewheels 1 is loaded, the latter is subjected to a high radial compression. As a result, said roller 1 is substantially crushed to the point where its outer cylindrical rolling surface 3 is deformed, is no longer exactly circular, and has two flats. Said radial compression induces to some extent a tangential compression of the constituent material of the outer cylindrical rolling surface 3, which leads to a substantial change in the circumference of said surface 3.
(61) In addition, there is an inevitable difference between the initial diameter of the outer cylindrical rolling surface 3 and that of the pitch circle of the synchronizing pinion 8 comprised at each end 9 of the central body 2 of the synchronized roller with freewheels 1. This is because the accuracy of manufacture of said surface 3 and said pinion 8 is not infinite.
(62) Whether it is the radial compression to which the outer cylindrical rolling surface 3 is subjected, or the difference between the initial diameter of said surface 3 and that of the pitch circle of the synchronizing pinions 8, these two factors leadparticularly when the synchronized roller with freewheels 1 moves under load relative to the rolling tracks 4 with which it cooperatesto a difference in angular speed between that of the outer cylindrical rolling surface 3 and that of the synchronizing pinions 8. It should be noted that said angular speed here applies to the rotation of said surface 3 and said pinions 8 around the axis of the synchronized roller with freewheels 1 to which they belong.
(63) If the synchronizing pinions 8 were rigidly secured to the central body 2, said difference in angular speed would inevitably lead to an overload of the teeth 11 of the synchronizing pinion 8 and that of the synchronizing rings 6.
(64) As the synchronized roller with freewheels 1 according to the invention provides that the synchronization pinions 8 can freely rotate around the smooth axis 10 with which they cooperate, said difference in angular speed does not have the effect of overloading the teeth 11, and the outer cylindrical rolling surface 3 can freely offset angularly with respect to the synchronizing pinions 8.
(65) This offset is illustrated in
(66) It will be noted that the angular offset DAR occurs without impairing the proper maintenance of the alignment and orientation of the synchronized roller with freewheels 1 with respect to the rolling tracks 4 with which it cooperates.
(67) Indeed, the angular positions relating to the synchronized roller bearing 35 of the synchronizing pinions 8 of the same synchronized roller with freewheels 1 are invariably identical insofar as the two synchronizing rings 6 of the same rolling track 4 are indexed in rotation in the same way. Said angular positions are therefore imposed by the gear system 7.
(68) Furthermore, it is noted that if the outer cylindrical rolling surface 3 rolled without sliding on the rolling tracks 4 with which it cooperates, its angular position relative to the synchronized roller bearing 35 would remain invariably identical to that of the two synchronizing pinions 8 connected to the same central body 2, regardless of the diameter of said surface 3.
(69) At this stage of the explanation of the modus operandi of the synchronized roller with freewheels 1 according to the invention, it is therefore clear that the only disturbance that could now overload the teeth 11 constituting the gear system 7 would no longer come from a difference between the angular speed of the outer cylindrical rolling surface 3 and that of the synchronizing pinions 8 along their own axis leading to an angular offset DAR as shown in
(70) This second difference can only come from manufacturing defects of the teeth 11 constituting the gear system 7. These defects necessarily exist because the accuracy of said manufacture is not infinite.
(71) It should be noted that said defects disturb the rotation of the synchronizing pinions 8 with respect to the synchronized roller bearing 35. Consequently, said rotation can alternatively change from slightly ahead to slightly late compared with the ideal rotation of the synchronizing pinions 8 having a perfect involute profile of a circle.
(72) In practice, said slight advance or said slight delay may be worth only a few microns. However, on the small teeth 11, said microns can represent high or even excessive load levels, which can lead to premature wear or even breakage of said teeth 11. In addition, any abnormal overload of teeth 11 produces friction which is detrimental to the overall energy balance of the mechanism or apparatus in which the synchronized roller bearing 35 is implemented.
(73) It is to prevent and to solve this problem that according to the variant embodiment of the synchronized roller with freewheels 1 of the invention, considered here to illustrate how it works, the synchronizing pinion 8 included at that each end 9 of the central body 2 of said roller 1 comprises spring radial centering means 20 which tend to always recenter said pinion 8 on the smooth axis 10 with which it cooperates. Said means 20 consist in this case of a thin web 33 forming two web cones 34.
(74) The rigidity of the two web cones 34 was intended to be significantly lower than that of the teeth 11, but high enough to ensure firmly maintaining the alignment of the central body 2 with respect to the rolling tracks 4.
(75) The sequencing of the operation of the spring radial centering means 20 is particularly illustrated by
(76) It is thus understood that, when a difference occurs momentarily between the angular speed of the outer cylindrical rolling surface 3 with respect to the axis of the synchronized roller bearing 35 and the angular speed of the synchronizing pinions 8 with respect to the axis of said bearing 35, the pinion rim 30 located at the periphery of the synchronizing pinion 8 is substantially offset relative to the pinion hub 31 located at the center of said pinion 8, which produces the rolling offset ExR.
(77) This ExR offset protects the teeth 11 from excessive overload, said teeth 11 not being subjectedconsecutively to said offsetto a slight variation of load.
(78) It should be noted that once the outer cylindrical rolling surface 3 is relieved of any radial compression, which occurs when the synchronized roller with freewheels 1 is located in the non-loaded angular sector of the synchronized roller bearing 35, the spring radial centering means 20 can recenter the pinion rim 30 on the pinion hub 31 so as to restore a nil initial offset EXI as shown in
(79) It should be notedparticularly in
(80) It should also be noted in
(81) If, when under load, the outer cylindrical rolling surface 3 tends to be misaligned with any one of the rolling tracks 4 with which it cooperates, the rigid axial guide washer 16 and the spring axial guide washer 19 are provided to cooperate in keeping said surface 3 aligned with said tracks 4, or at least to realign said surface 3 with said tracks 4 between two charging cycles of said surface 3.
(82) The cooperative operation of said rigid washer 16 and said spring washer 19 is particularly illustrated in
(83)
(84) When the outer cylindrical rolling surface 3 is under load and if it tends to be misaligned with the rolling tracks 4, in a first step, the corresponding rigid axial guide washer 16 lets said surface 3 be misaligned by detaching from the face of the axial support 17 on which it is pressed, and by compressing the spring axial guide washer 19.
(85) This results in a non-nil rolling misalignment DR of the outer cylindrical rolling surface 3 with respect to the rolling tracks 4 with which it cooperates, as shown in
(86) In a second step, and as soon as the radial load exerted on the outer cylindrical rolling surface 3 diminishes or even disappears, the spring axial guide washer 19 can bring with minimal effort said surface 3 to a centered position with respect to the rolling tracks 4 through the rigid axial guide washer 16. This results in a return to the nil initial misalignment DI of the outer cylindrical rolling surface 3 relative to the rolling tracks 4 with which it cooperates, as shown in
(87) It is easily understood that the cooperation between the rigid axial guide washer 16 and the spring axial guide washer 19 limits the pressure exerted by the rigid axial guide washer 16 on the axial guide track 18 axially exposed by the rolling track 4 with which said washer 16 cooperates.
(88) Indeed, in the absence of a spring axial guide washer 19, the rigid axial guide washer 16 should be permanently recentering the outer cylindrical rolling surface 3, including when the latter is subjected to high loads.
(89) Moreover, the rigid axial guide washer 16 can hardly take up high axial forces because it cooperates with the axial guide tracks 18 via a small contact surface, said contact being necessarily largely slippery.
(90) As a result of what has just been said, the synchronized roller bearing 35 of which the synchronized roller with freewheels 1 is part according to this example is also not designed to take up significantly high axial efforts, which must instead be taken over, for example, by means of a ball or roller axial stopper known per se which cooperates with the synchronized roller bearing 35.
(91) It will be noted that, in addition to the great durability and high energy efficiency which the synchronized roller with freewheels 1 according to the invention achieves thanks to the particular modus operandi which has just been described, said synchronized roller with freewheels allows in particular to produce various devices, among which synchronized roller bearings 35 with very high energy efficiency, highly charged, and able to rotate at high speed despite their large diameter.
(92) It will be noted that the synchronized roller with freewheels 1 according to the invention is also intended to offer a manufacturing cost as low as possible.
(93) Indeed, synchronizing pinions 8 of said roller 1 can be manufactured separately and at lower cost by sintering or cold stamping, without requiring high geometric precision or expensive profile corrections since the load applied to the teeth 11 constituting said pinions 8 is low.
(94) The low load applied to the synchronizing pinions 8 also allows avoiding to resort to any expensive surface treatment or heat treatment for their manufacture.
(95) The manufacture of simpler parts such as the rigid axial guide washer 16 or the spring axial guide washer 19 does not present any difficulty and is notoriously cheap.
(96) The manufacture of the central body 2 of the synchronized roller with freewheels 1 according to the invention also remains simple, in particular in that the realization of the smooth axis 10 does not call for high precision. Furthermore, the finish of the outer cylindrical rolling surface 3 can be achieved by a grinding method known as centerless, which is notoriously precise, inexpensive, and guarantees excellent repeatability.
(97) It will also be noted that in order to reduce the edge effect, a transverse convex profile can advantageously be provided to the rolling tracks 4 rather than to the outer cylindrical rolling surface 3.
(98) The synchronization rings 6 may be provided attached by screwing to the mechanical parts which receive the synchronized roller bearing 35 while the rolling tracks 4 with which they cooperate are either directly made in said mechanical parts, or added in the latter.
(99) The possibilities of the synchronized roller with freewheels 1 according to the invention are not limited to the applications just described and it must also be understood that the foregoing description was given by way of example only and that it does not limit the scope of said invention in any way, and that any other equivalent variations of the execution details described herein may be adopted without departing from said scope.