ASSEMBLY FOR A COVER AND MEDICAL CONTAINER

Abstract

An assembly for a medical procedure including a sterilisable medical container and a cover for covering a sterilizable medical container is described. The cover is used to cover a sterilizable medical container wrapped in at least one sheet of a wrapping material. The cover has a body including an upper member configured to hold the wrapping material against an upper portion of the container and a lower member configured to hold the wrapping material against a lower portion of the container. The body can be assembled about the wrapped container to hold the wrapping material about the container. At least one handle extends from the body which can be held by a user to move the covered wrapped container.

Claims

1-18. (canceled)

19. An assembly comprising: a sterilizable medical tray; an orthopaedic implant, instrument or tool in the medical tray; wrapping material wrapped around the medical tray; and a cover around the wrapped medical tray to hold the wrapping material about the medical tray, wherein the cover includes: a flat, unitary body including an upper part configured to hold the wrapping material against an upper portion of the container and a lower part configured to hold the wrapping material against a lower portion of the container, wherein the body can be assembled about the wrapped container to hold the wrapping material about the container; and at least one handle extending from the body which can be held by a user to move the cover when assembled about the wrapped container; and wherein the body is permeable to steam.

20. The assembly of claim 19, wherein the handle is provided as an integral part of the body.

21. The assembly of claim 19, wherein the cover includes two handles, with one handle at a first end of the body and a second handle at a second end of the body, opposite to the first end.

22. The cover of claim 19, wherein the body includes a plurality of apertures to allow the ingress and egress of steam during sterilization.

23. The assembly of claim 19, further including a fastener for securing the upper part and lower part together when the cover is assembled about the wrapped container.

24. The assembly of claim 23, wherein the fastener is a releasable fastener.

25. The assembly of claim 19, wherein the body is made from a single sheet of material and is assembled about the wrapped container by folding the sheet of material.

26. The assembly of claim 25, wherein the sheet of material includes at least one fold formation that define where the sheet of material can be folded to assemble the cover.

27. The assembly of claim 25, wherein the cover includes an adhesive material positioned on the cover so that the adhesive material can be used to secure the cover about the wrapped container when the cover is assembled about the wrapped container.

28. The cover of claim 25, wherein the sheet of material includes cuts that help to define how the sheet of material can be folded to assemble the cover.

29. The cover of claim 19, wherein the cover comprises two separate members which can be joined together to assemble the cover about the wrapped container.

30. The cover of claim 29, wherein the two separate members are the same as each other.

31. The cover of claim 19, wherein an outer surface of the cover presents a guide formation which allows another cover to be slid along a longitudinal axis of the cover.

32. The cover of claim 31, wherein the guide formation prevents another cover being slid along a transverse axis of the cover, which is generally perpendicular to the longitudinal axis.

33. A method for covering a sterilizable medical container wrapped in at least one sheet of wrapping material comprising the steps of: placing the sterilizable container wrapped in the wrapping material onto a part of a cover; assembling the cover about the wrapped container so as to hold the wrapping material against the container; and securing the cover about the wrapped container.

34. The method of claim 33, and further comprising sterilizing the wrapped container after being covered by the cover.

35. The method of 33, wherein the wrapped container is already sterilized before being covered by the cover.

36. A cover as claimed in claim 19, wherein the cover includes at least one retaining formation at each open end of the cover to help retain the wrapped container within the cover, and wherein each retaining formation is an integral part of the cover and is defined by at least one cut line or fold formation and can be formed by bending or folding a part of the material of the cover.

37. A cover as claimed in claim 25, wherein the retaining formation is defined by said at least one fold formation and wherein said at least one fold formation has an axis, and wherein said axis of the fold formation is parallel or perpendicular to a longitudinal axis of the cover.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0040] Embodiments of the invention will now be described, by way of example only, and with reference to the accompanying drawings, in which:

[0041] FIG. 1 shows a plan view of a first embodiment of a cover according to the invention in the form of a cardboard foldable flat;

[0042] FIGS. 2A to 2D illustrate assembly of the cover shown in FIG. 1 about a wrapped container;

[0043] FIG. 3 shows a perspective view of a second embodiment of a cover according to the invention;

[0044] FIG. 4 shows a perspective view of a third embodiment of a cover according to the invention;

[0045] FIG. 5 shows a plan view of a fourth embodiment of a cover according to the invention in the form of a plastics foldable flat;

[0046] FIG. 6 shows a plan view of a fifth embodiment of a cover according to the invention in the form of a plastics foldable flat;

[0047] FIG. 7 shows a magnified view of a corner feature of the cover shown in FIG. 6, when assembled in use;

[0048] FIG. 8 shows a plan view of a sixth embodiment of a cover according to the invention in the form of a plastics foldable flat;

[0049] FIG. 9 shows a magnified view of a corner feature of the cover shown in FIG. 8, when assembled in use;

[0050] FIG. 10 shows a perspective view of a seventh embodiment of a cover according to the invention when assembled in use;

[0051] FIG. 11 shows a magnified view of a fastener feature of the cover shown in FIG. 10; and

[0052] FIG. 12 shows a plan view of a component part of the cover shown in FIGS. 10 and 11.

[0053] Similar items in different Figures share common reference numerals unless indicated otherwise.

DETAILED DESCRIPTION OF THE INVENTION

[0054] With reference to FIG. 1 there is shown a first embodiment of a cover 100 for assembling about a wrapped sterilizable container. The container may be a case or similar, or simply a tray holding whatever is to be sterilized. In the following, the container will generally be used to refer to any structure which is used to hold or support whatever is being sterilized during the sterilization process. For example, the container may refer to a case with a one or more trays located therein or simply to a sterilizable tray, or similar, or multiple trays or similar.

[0055] The cover 100 is in the form of a foldable flat 102 made of a cardboard material. In other embodiments, the foldable flap may be made from a plastics material. The foldable flat 102 includes a number of fold formations 104, being parts of the cardboard flat which have been engineered are otherwise adapted to cause the cardboard material to preferentially fold along that line, in a desired direction. The engineered folds 104 to 114 are positioned on the flat so as to define portions corresponding to first and second side walls, and upper and lower portions or surfaces of the container to be covered. For example, portions 116 and 118 are dimensioned to provide a cover for a first side wall, portion 122 a cover for a second side wall, portion 120 a cover for a lower portion of the container and portion 124 a cover for an upper portion of the container. Portion 124 also includes an aperture 126 therein which provides a window via which information about the contents of the container on a printed sheet can be viewed.

[0056] A first handle portion 128 and a second handle portion 130 are provided at first and second ends of the flat respectively. Each handle portion includes a handle formation 132, 134 which co-operate and assembled to provide a handle for the cover. Handle portion 130 also includes a strip of adhesive material 136. The adhesive material can be used to provide a fastener to secure the cardboard flat in its assembled configuration when assembled about a wrap container in use. Adhesive material 136 can be a contact adhesive which adheres to a corresponding part 138 of handle portion 128. In alternative embodiments, adhesive 136 may be covered by a releasable cover strip which is removed prior to assembly of the cover 100.

[0057] As described above, it will be appreciated that the cover generally has a main body section with an integral handle formations 132 and 134. The foldable flap 102 can easily be manufactured simply by a stamping process in which the apertures are created by a cutting instrument acting on a sheet of cardboard material and in which the fold lines 104 to 114 are created by a scoring, or similar, process. In an alternate embodiment, portions of the body of the foldable flap 102 are provided with a plurality of apertures arranged generally all over the body in order to allow the ingress and egress of steam during sterilization.

[0058] With reference to FIGS. 2A to 2D, use of the cover 100 will be described in greater detail. FIG. 2A shows a plurality of covers 100 as illustrated in FIG. 1. A cover 100 in an unassembled state is selected and the sterilized container covered by at least one sheet of wrapping material 150 is placed on the lower part 120 of the cover 100, as illustrated in FIG. 2B. As illustrated in FIG. 2C, assembly of the cover is commenced by folding the cover along fold line 108 and 110 so that portion 122 of the cover engages a rear side of the wrapped container and eventually, by further folding cover along line 110, the upper portion 124 of the cover is brought into contact with the upper portion of the container. Portions 116 and 118 of the cover are folded down to engage a forward side of the wrapped container and handle portions 128 and 130 are folded and engaged together and adhesive 136 is brought into engagement with region 138 and thereby secures the cover in its assembled formation about the wrapped container as illustrated in FIG. 2D. Hence, the end result is an assembly 160 comprising the cover 100 assembled about the wrapped container 150 as illustrated in FIG. 2D.

[0059] As can be seen, the cover holds the sheet of wrapping material about the container and also at least partially protects the wrapping material by generally enclosing it. The cover 100 also presents a handle 162 by which the container can be more easily handled during storage or movement by a user.

[0060] As illustrated in FIG. 1, in the first embodiment, the cover 100 has a generally rectangular shape and the handle extends along a one of the longer sides of the cover. FIG. 3 shows a second embodiment of the cover 200, generally similar to the first embodiment shown in FIG. 1. Cover 200 also has a generally rectangular shape, but handle 202 extends along and from a shorter side of the cover 200. It was also illustrated in FIG. 3, aperture 204 in the upper part of cover 200 provides a window by which a user can view information about the contents of the sterilized container presented on a sheet of paper 206.

[0061] FIG. 4 illustrates a third embodiment 220 of the cover. This embodiment is similar to the first embodiment except that it does not include a window aperture. As also illustrated in FIG. 4, the cover can bear at least one indicium on an outer surface of the cover 220 which provides information about the content of the container. For example, the cover 220 can include an indication of the manufacturer of the contents, the type or nature of the contents, for example, the name or type of an instrument, information about the size of the contents and/or any other properties or attributes of the medial instruments or devices held in the container.

[0062] With reference to FIG. 5, there is shown a plan view of a fourth embodiment 230 of a cover according to the invention. The cover 230 is in the form of a foldable flat 232 made of a plastics material, such as polypropylene, or a thermoformable material or plastic The cover 230 is shown in an unassembled state and is assembled about a wrap container in use, as will be described in greater detail below.

[0063] The plastics flat 232 includes a number of apertures and cuts in the plastics material and also includes engineered fold formations, e.g. 234, 236 to allow the flat to be folded along preferred directions. A first lip 238 extends along a first side of the flat and a second lip 240 extends along a second posed side of the flat. A first cut line 242 extends from fold formation 236 at one end of the flat to the other opposed end of the flat and defines a first half of an upper portion of the cover. A second similar cut 244 extends from fold formation 234 generally and defines a second half of the upper portion of the cover 248. The first half 246 includes a cut defining a flap or tongue member 250. Second half 248 includes a pair of slots 252, 254, positioned to receive flap 250 when the cover is assembled about a wrap container in use. Between them, flap 250 and slots 252, 254 provide a fastener for folding the cover about a wrapped container.

[0064] A central portion 260 of the flat 232 provides a lower portion of the cover for engaging a lower part of the wrapped container in use.

[0065] A first generally U-shaped aperture 262 is provided in a handle portion 264 at a first end of the flat. A second generally U-shaped aperture 266 is provided in a second handle portion 268 at a second end of the flat. U-shaped apertures 262, 266 define respective flaps 270, 272 which can be folded out of the plane of the flat 232 to provide hand holds for a user to grip a handle provided by the end handle portions 264, 268 of the flat.

[0066] The flat includes a plurality of apertures e.g. 280, arranged in ten circular patterns about the flat so as to allow the ingress and egress of steam through the material of the flat during sterilization.

[0067] In use, the first and second halves 246, 248 of the upper portion of the cover are folded out of the plane of a flat along fold formations 234 and 236 and the wrap container is placed on the lower part 260 of the cover between the first and second halves 246, 248. The first and second halves are then drawn toward each other which causes the flat to become assembled and wrap around the wrapped container and flap 250 is inserted into slot 252 or 254 in order to fasten the first and second halves 246, 248 of the flat to form the upper portion of the cover on the upper part of the wrapped container.

[0068] Hence, in this assembled state, the cover generally wraps around the wrapped container so as to hold the wrap against the container and also generally protect the wrap from damage.

[0069] In order to facilitate handling of the covered wrapped container, a user folds flaps 272, 270 to insert their hands into hand holds in the handle portions and can then transport the covered wrapped container to a sterilization facility for sterilization. The presence of the plurality of apertures, e.g. 280, allows the easy passage of steam into and out of the container via the wrap material. After sterilization, the handles can again be used by a user to facilitate handling of the sterilized container and contents and the sterilized container and contents within the wrap and cover can be transported to and stored in a storage facility until required in future. As will be appreciated, the cover helps to manage the fabric wrap and also provides substantially flat surfaces to facilitate stacking of multiple covered wrap containers in an easy manner. Also, the provision of handles allows a user to easily select the covered wrapped container from a stack of such containers and handle the container without causing damage to the wraps of other similar containers.

[0070] With reference to FIG. 6, there is shown a fifth embodiment of a cover 290 according to the present invention. The fifth embodiment 290 is generally similar to the fourth embodiment 230 and is also provided in a form of a foldable plastics flat 292. FIG. 6 shows further fold formations not necessarily shown in FIG. 5. The flat also includes a mechanism to retain the wrapped within the foldable flat to prevent the container sliding out of the cover along the longitudinal axis of the cover. The mechanism is illustrated in greater detail in FIG. 7 which shows a perspective view of the cover 290 when assembled in use about a wrapped container 300. A illustrated best in FIG. 6, towards each of the four corners or shoulders of the flat 294, 296, 298, 300, a retaining formation is provided by a cut and a fold formation, e.g. cut 302 and fold formation 304. When the cover is assembled about the wrapped container, generally as described above, the retaining formation is provided by folding a strip of plastics material about fold formation 304 so as to provide a barrier extending from the lower part of the cover to the side wall of the cover so as to prevent any movement of the wrap container along the longitudinal axis of the cover.

[0071] FIG. 8 shows a plan view of a sixth embodiment of the cover 310 generally similar to the embodiments shown in FIGS. 5 and 6. Again, the cover 310 is provided in the form of a foldable plastics flat 312 and is shown in FIG. 8 in an unassembled configuration. Cover 310 is similar to cover 290 in that it includes a retention mechanism to help prevent longitudinal sliding of the wrapped container within the cover in use. A retention mechanism is provided at each end of the cover. The retention mechanism takes the form of a generally U-shaped portion 314, 316 of the flat which can be folded up from the central portion 260 of the flat and which each bears a pair of tongues 318, 320, 322, 324. A slot 326, 328, 330, 322 is provided toward each end of each half of the upper portion of the cover for receiving a one of the tongues in use.

[0072] FIG. 9 shows a magnified perspective view of a corner of the cover 310 when assembled in use about a wrapped container 340. After the first and second halves of the upper portion have been drawn together and fastened by tongue 250 in one of slots 252, 254, a retaining mechanism is provided by folding the U-shaped members 314, 316 upward out of the plane of the flat and inserting tongues 318 and 320 in slots 326 and 328 respectively and tongues 322, 324 in slots 330 and 332 respectively. By doing so, end retaining members, e.g. portion 344 provides a strap which engages about the end of the wrapped container to restrict its movement along the longitudinal axis of the cover.

[0073] With reference to FIGS. 10 and 11 there are shown perspective views of a seventh embodiment of a cover 350 according to the invention. The cover 350 is in the form of a pair of generally tray-shaped members 352, 354, a one of which is schematically illustrated in plan view in FIG. 12. Each generally tray-shaped member 352, 354 has a main generally flat section with a short wall extending up from and around the periphery thereof. A handle portion 356, 358 extends from each end of the main body of the cover. At each end, to a first side of the handle portion, a first part of a fastening mechanism is provided in the form of a strap 360, 362, terminating in a head portion 364, 366. To the opposite side of each handle portion, a generally C-shaped or re-entrant aperture 368, 370 is provided with a narrow entrance. The aperture provides a second part of the fastener mechanism and is configured to receive and retain therein the strap portion of the fastening mechanism when assembled about a wrapped container in use.

[0074] The main body of the cover includes a central large rectangular aperture 380 which provides a window via which information can be viewed. The main body of the cover also includes a plurality of lozenge or oval shaped apertures to allow the ingress and egress of steam during sterilization. As best illustrated in FIGS. 10 and 11, the sequence of convex ribs and concave grooves are provided on the outer surface of each tray member. The rib and grooves alternate and are dimensioned so that a rib from a one cover will mate with a groove from another cover on which it is stacked so as to allow the stacked covered containers to be slid laterally relative to each other but to prevent sliding in a direction generally transverse to the longitudinal axis of the cover, as will be described in greater detail below.

[0075] The cover is made up from two identical tray portions, as illustrated in FIG. 12, with a first of the tray portions receiving the wrapped container therein and a second tray portion inverted and placed over the top part of the wrap container as illustrated in FIGS. 10 and 11. Between them the tray parts provide the main body of the wrapper with the handle formations providing a handle at each end of the cover which is integral to the main body of the cover. The tray members are identical and so can be used inter-changeably in a modular fashion. Hence, it is only necessary to manufacture one type of member which can then be used as either the upper or lower part of the cover. The parts of the cover are fastened together in the assembled state by engaging stems 360, 362 in corresponding apertures in the upper inverted tray and engaging similar stems in the upper inverted tray into the apertures 368, 370 in the lower tray.

[0076] Use of cover 350 is generally similar to use of the other embodiments as described above. The wrapped container is placed in a lower tray and an inverted upper tray is placed over the wrapped container and the parts fastened together to assemble the cover about the wrap container. That assembly can then be sterilized with the plurality of apertures in the main body of the cover allowing the easy passage of steam into and out of the wrapped container. After sterilization, the assembly can be moved using the handles and the sterilized assembly stored in stacks of similar assemblies in a storage facility. As mentioned above, the outer surfaces of the upper and lower trays present a number of convex ribs, e.g. 382, and a number of concave similarly shaped troughs, e.g. 384. Similarly shaped ribs and troughs are provided between the plurality of apertures either side of the main viewing aperture 380. When stacked, the ribs and troughs of the upper surface of a lower tray can engage with the troughs and ribs respectively of a lower surface of an adjacent upper tray. The ribs and troughs extend generally along the longitudinal axis of the cover and are generally elongate and straight and facilitate the sliding of trays relative to each other in the longitudinal direction. This can facilitate the removal of a tray from within a stack of trays without interrupting the stability of the stack.

[0077] Also, the interaction of the ribs and troughs help to prevent sliding of trays within a stack of trays in a direction generally transverse to the longitudinal axis of the cover. For example, if a stack of several assemblies is being carried to or from the store room, then this helps to prevent trays from sliding off the stack in a transverse direction which can otherwise happen.

[0078] The interaction between the ribs and troughs, or ridges and grooves, also helps to provide self-alignment of the stacked trays. Further, the grooves provide an air space which improves the effectiveness of the sterilization. As discussed above, the interaction of the ridges and grooves also provides stability for stacks of trays during transportation.

[0079] This embodiment of the cover is particularly preferred as it is quicker and easier to assemble about a wrapped container than the other embodiments. Also, it is easily adjustable to accept wrapped containers of different sizes. As would be appreciated, as each tray component is identical, it is only necessary to fabricate a single type of item and then each tray can be used with similarly shaped trays in a modular system in order to provide the cover.

[0080] In practice, the tray can be thermoformed from a thermoplastic material, such as polypropylene, and the tray can be thermoformed using a heat based moulding process. A preferred gauge for the polypropylene material is approximately 0.04 to 0.06 inches. Other suitable thermoformable plastics which can be used to fabricate the cover include polyethylene and acrylonitrile butadiene styrene (ABS).

[0081] As will be appreciated from the above discussion of the invention, it provides a number of advantages and solves a number of problems associated with wrapped sterilizable medical containers. The cover of the invention helps to retain the wrapping material about the container in a tidy manner which helps to facilitate handling and storage of the wrapped containers. Also, the cover serves to at least partially protect the wrapping material thereby helping to reduce the incidence of damage or tearing of the wrapping material. Further, the covers provide a generally flat surface which further facilitates the storage by stacking of multiple wrapped containers. Further, the covers facilitate access to information about the contents of the wrapped container so that it is easier to ensure that the correct sterilized contents are retrieved from a store when required. Yet further, the integral handle further facilitates the handling and manipulation of the wrap container so there is no need to grasp the wrapping material or try to access any handle on the container as the cover provides an easily accessible handle to a user.

[0082] The exact dimensions of the cover, and the position of the various cuts and fold marks in the various embodiments, will depend on the size of container or tray with which it is intended to use the cover. For example, sterilizable containers or trays are generally provided with dimensions of height by width by depth or approximately 52550, 102550, 152550, 52525 and 102525 (all measurements in centimetres). It will be appreciated that the cover can be used with other sizes of sterilization trays or containers as required. Therefore, the dimensions of the cover will generally match the dimensions of the container to be covered, but with some tolerance to accept the sheet or sheets of wrapping material in which the container has been wrapped.

[0083] In other embodiments of the invention, the cover can be dimensioned to accept multiple containers therein. For example, a cover can be provided which can accept a stack of individual trays or containers. Additionally or alternatively, covers can be provided with fastening mechanisms which allow the size of the cover to be adjusted depending on the size of the container to be covered. For example, the fastening mechanism of the seventh embodiment could include a longer stem portion 360, 362 with multiple sets of lugs 364, 366 extending from the sides thereof so as to allow the pair of members of the cover to be secured together at different vertical separations. Hence, different height stacks of containers could be received within a single cover.

[0084] It will be appreciated that various features of the invention have been described in the different embodiments thereof. The invention should not be considered to be limited only to the specific embodiments described but various features of the different embodiments can be used in combination with other features of the various embodiments unless mutually exclusive. It will be understood by those skilled in the art that changes in the form and the details of the disclosed embodiments may be made without departing from the spirit or scope of the invention. Therefore the scope of the invention should be determined with reference to the appended claims.