OILFIELD APPARATUS AND METHODS OF USE
20190186227 ยท 2019-06-20
Inventors
Cpc classification
E21B33/035
FIXED CONSTRUCTIONS
E21B49/084
FIXED CONSTRUCTIONS
E21B33/076
FIXED CONSTRUCTIONS
International classification
E21B33/076
FIXED CONSTRUCTIONS
E21B33/038
FIXED CONSTRUCTIONS
E21B49/08
FIXED CONSTRUCTIONS
Abstract
The invention in one of its aspects provides a connection apparatus for a subsea hydraulic circuit and method of use in a sampling application. The apparatus comprises a longitudinal body configured to be removably docked with a subsea hydraulic circuit receptacle. The body comprises a plurality of radial ports axially displaced along the body, and an axial bore accommodating a spool having at least one fluid barrie. The spool and fluid barrier are actuable to be axially moved in the bore to control axial flow paths along the bore between the plurality of radial ports. The apparatus may be configured as a sampling hot stab in an application to sampling a production fluid from a subsea hydrocarbon production system.
Claims
1. A connection apparatus for a subsea hydraulic circuit, the connection apparatus comprising: a longitudinal body configured to be removably docked with a subsea hydraulic circuit receptacle, the longitudinal body comprising a plurality of radial ports axially displaced along the body; wherein the body comprises an axial bore accommodating a spool having at least one fluid barrier; and wherein the spool and fluid barrier are actuable to be axially moved in the bore to control axial flow paths along the bore between the plurality of radial ports.
2. The connection apparatus according to claim 1, wherein the fluid barrier is an annular fluid barrier arranged to seal an annulus between the spool and the bore.
3. The connection apparatus according to claim 1, wherein the apparatus comprises at least three radial ports.
4. The connection apparatus according to claim 1, wherein the spool and fluid barrier are actuable to be axially moved from a first position in which a flow path between a first port and a second port is open, and a second position in which a flow path between the second port and a third port is open.
5. The connection apparatus according to claim 1, wherein in the first position, a flow path from the third port to the first or second ports is closed.
6. The connection apparatus according to claim 1, wherein in the second position, a flow path from the first port to the second or third ports is closed.
7. The connection apparatus according to claim 1, wherein the apparatus is configured as a hot stab apparatus.
8. A method of collecting a sample of fluid from a hydrocarbon production system, comprising using the apparatus of claim 1 to deliver a sample of fluid from the hydrocarbon production system to a sample collection vessel.
9. The method according to claim 8 comprising flushing the connection apparatus to remove fluid from the apparatus after the delivery of the sample to the sample collection vessel.
10. A hot stab apparatus for a remotely operated vehicle, the hot stab apparatus comprising: a longitudinal body configured to be removably docked with a hot stab receptacle, the longitudinal body comprising a plurality of radial ports axially displaced along the body; wherein the body comprises an axial bore accommodating a spool having at least one fluid barrier; and wherein the spool and fluid barrier are actuable to be axially moved in the bore to control axial flow paths along the bore between the plurality of radial ports.
11. A remotely operated vehicle comprising the connection apparatus according to claim 10.
12. A subsea production fluid sample collection system comprising the connection apparatus of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0140] There will now be described, by way of example only, various embodiments of the invention with reference to the drawings, of which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0150] Referring firstly to
[0151] The system 600 comprises a subsea flow system 610 which includes subsea manifold 611. The subsea manifold 611 is a conventional vertical dual bore Christmas tree (with internal tree components omitted for simplicity), and the system 600 utilises a hub 650 to provide access to the flow system 610. A flowline connector 630 of a production branch outlet conduit (not shown) is connected to the hub 650 which provides a single access point to the system. At its opposing end, the hub 650 comprises a standard flowline connector 654 for coupling to a conventional jumper 656. In
[0152] The system 600 also comprises an upper injection hose 670, deployed from a surface vessel (not shown). The upper injection hose 670 is coupled to a subsea injection hose 672 via a weak link umbilical coupling 680, which functions to protect the subsea equipment, including the subsea injection hose 672 and the equipment to which it is coupled from movement of the vessel or retrieval of the hose. The subsea injection hose 672 is terminated by a hose connection termination 674 which is configured to be coupled to the hub 650. The hub 650 is configured as a combined sampling and injection hub, and is shown in more detail in
[0153] As shown most clearly in
[0154] The hub 650 comprises an injection bore 682 which extends through the hub body 684 between an opening 686 from the main production bore 640 and the hose connection coupling 688. Disposed between the opening 688 and the hose connection coupling 688 is an isolation valve 690 which functions to isolate the flow system from injection flow. In this example, a single isolation valve is provided, although alternative embodiments may include multiple isolation valves in series. The isolation valve 690 is a ball valve, although other valve types (including but not limited to gate valves) may be used in alternative embodiments of the invention. The valve 690 is designed to have a fail-safe closed condition (in embodiments with multiple valves at least one should have a fail-safe closed condition).
[0155] The hub 650 is also provided with a sampling chamber 700. The sampling chamber comprises an inlet 702 fluidly connected to the injection bore 682, and an outlet 704 which is in fluid communication with the main production bore 640 downstream of the opening 686. The sampling chamber 700 is provided with an end effector 706, which may be pushed down into the flow in the production bore 640 to create a hydrodynamic pressure which diverts flow into the injection bore 682 and into the sampling chamber 700 via the inlet 702. Fluid circulates back into the main production bore via the outlet 704.
[0156] In an alternative configuration the inlet 702 may be fluidly connected directly to the production bore 640, and the end effector 706 may cause the flow to be diverted into the chamber 700 directly from the bore 640 via the inlet.
[0157] The sampling chamber 700 also comprises a sampling port 708, which extends via a stem 710 into the volume defined by the sampling chamber. Access to the sampling port 708 is controlled by one or more sampling needle valves 712. The system is configured for use with a sampling hot stab 714 and receptacle which is operated by an ROV to transfer fluid from the sampling chamber into a production fluid sample bottle (as will be described below with reference to
[0158] The operation of the system 600 in an application to a well squeeze operation will now be described, with reference to
[0159] The injection hose assembly 670/672 is prepared by setting the weak link coupling 680 to a locked position and by adjusting any trim floats used to control its buoyancy. The hose connection valve 675 is shut off and the hose is pressure tested before setting the hose pressure to the required deployment value. A second ROV 685 is deployed below the vessel (not shown) and the hose is deployed overboard to the ROV. The ROV then flies the hose connection 674 to the hub 650, and the connection 674 is clamped onto the hub and pressure tested above the isolation valve 690 via an ROV hot stab. The weak link 680 is set to its unlocked position to allow it to release the hose 670 from the subsea hose 672 and the hub 650 in the event of movement of the vessel from its location or retrieval of the hose.
[0160] The tree isolation valve is opened, and the injection hose 672 is pressurised to the desired injection pressure. The hose connection valve 675 is opened to the desired setting, and the isolation valve is opened. Finally the production wing isolation valve is opened to allow injection flow from the hose 672 to the production bore to commence and the squeeze operation to be performed. On completion, the sequence is reversed to remove the hose connection 674 and replace the pressure cap 668 and any debris/insulation caps on the hub 650.
[0161] It is a feature of this aspect and embodiment of the invention that the hub 650 is a combined injection and sampling hub; i.e. the hub can be used in an injection mode (for example a well squeeze operation as described above) and in a sampling mode as described below with reference to
[0162] The sampling operation may conveniently be performed using two independently operated ROV spreads, although it is also possible to perform this operation with a single ROV. In the preparatory steps, a first ROV (not shown) inspects the hub 650 with its pressure cap 668 in place (as shown in
[0163] The sampling LARS 720 subsequently used to deploy a sampling carousel 730 from the vessel (not shown) to depth and a second ROV 685 flies the sampling carousel 730 to the hub location. The pressure cap 668 is configured as a mount for the sampling carousel 730. The sampling carousel is located on the pressure cap locator, and the ROV 685 indexes the carousel to access the first sampling bottle 732. The hot stab (not shown) of the sampling bottle is connected to the fluid sampling port 708 to allow the sampling chamber 700 to be evacuated to the sampling bottle 732. The procedure can be repeated for multiple bottles as desired or until the bottles are used.
[0164] On completion, the sample bottle carousel 730 is detached from the pressure cap 668 and the LARS 720 winch is used to recover the sample bottle carousel and the samples to surface. The debris/insulation cap is replaced on the pressure cap 668, and the hub is left in the condition shown in
[0165] The embodiment described with reference to
[0166] The sampling apparatus, generally shown at 100 in a combined injection and sampling unit 101, comprises a cylindrical body 102 which is located in an enlarged bore portion 104 of the injection bore 106. The cylindrical body 102 defines a volume which is a continuation of the injection bore, such that injection fluid flows downwards through the apparatus (and through the isolation valve 690) and into the enlarged bore portion. The cylindrical body supports a sleeve 108, which is slidable (i.e. moves axially) within the cylindrical body and enlarged bore portions. A spring 110 located between the cylindrical body and the sleeve urges the sleeve towards an upward position (shown in
[0167] The lower end of the sleeve 108 is closed (other than a sampling inlet 118 and a sampling outlet 120 which will be described in more detail below) by a profiled end cap 122. The sleeve is provided with radial ports 124, circumferentially arranged around the sleeve and located towards a lower end of the sleeve. When the sleeve is in its upper condition, as shown in
[0168] The sampling apparatus 100 also comprises a sampling port 128, which extends via a stem 130 into a sampling chamber 132. Access to the sampling port 128 is controlled by one or more sampling needle valves 134. The sampling apparatus is configured for use with a sampling hot stab and a receptacle which is operated by an ROV to transfer fluid from the sampling chamber into a production fluid sample bottle as will be described below.
[0169] The embodiment described with reference to
[0170] This embodiment offers the additional advantage that it can be operated in an injection mode. During injection of fluids via the injection bore 106, fluid passes into the enlarged bore portion 104 and into the interior of the sleeve 108. Pressure increases on the interior of the sleeve until the force on the sleeve overcomes the biasing force due to the spring 110. The spring is compressed and the sleeve moves downwards until the secondary shoulder 116 of the sleeve engages with the lower shoulder 114 on the cylindrical body, as shown in
[0171] In a sampling mode there is no injection flow, and the isolation valve 690 is closed. The sleeve is in its upper position in the cylindrical body, as shown in
[0172] The circulation of fluid through the chamber 132 ensures that the selected fluids are a representative sample of the recent flow composition (rather than a stale fluid sample). This is facilitated by designing the chamber with appropriate positioning of internal baffles and tube runs. In addition, the positioning of internal baffles and tube runs is such that liquids are preferentially retained in the sampling chamber (rather than gas phase fluids). For example, the internal opening of the sampling outlet tube is located in an upper part of the internal volume of the sampling chamber so that it tends to draw out any gas in the chamber via the sampling outlet.
[0173] When collection of a sample is required, an ROV operates the sampling needle valve 134 to allow pressure in the sampling chamber to drive the fluid from the sampling chamber, through the sampling port, to a collection vessel via a series of valves and flow lines.
[0174] Although the embodiment described with reference to
[0175] Operation of the sampling apparatus 200 is as described with reference to the previous embodiment when in its sampling mode: the profiled end cap 222 of the apparatus 200 is partially inserted into the main production bore 205, and creates a Venturi effect which reduces pressure in the main flow bore adjacent the sampling outlet 220. Fluid circulates back into the sampling chamber via the inlet 218 and back into the main production bore via the sampling outlet 220. The Venturi effect can be moderated by changing the profile of the end cap 222 and/or the depth at which the end cap is set into the flow, and may be facilitated by externally creating a small pressure drop between the inlet and the outlet. An internal baffle 236 and tubes are positioned to obtain representative samples and preferentially retain liquids in the sampling chamber (rather than gas phase fluids).
[0176] A sampling apparatus 250 according to an alternative embodiment of the invention is shown in sectional view in
[0177] In use, fluid flow through the main bore impinges on the side protrusions 262a, 262b created by the aperture profile of the sampling block. A proportion of the fluid flow enters the opening to the sampling inlet 268, and is redirected down the fluid conduit 274 of the inlet to enter the sampling chamber 282. The fluid is circulated out of the outlet 270 and back into the aperture 256 to join the main production bore. Flow through the sampling chamber via the inlet and outlet is assisted by a Venturi effect created by the restricted flow portion which creates a pressure drop between the inlet and the outlet. In addition, flow into the inlet is assisted by gravity. This embodiment has particular benefits in collecting liquid phase fluids which tend to pass along the walls of the production bore, as opposed to gas phase fluids which preferentially travel along the centre of the bore.
[0178] It will be appreciated that in other configurations, the aperture may have a different shape (e.g. may be circular or asymmetrical) and may comprise multiple openings to one or more sampling inlets.
[0179] The sampling apparatus configurations of
[0180] Embodiments of the invention use remotely operated vehicle (ROV) hot stab systems for hydraulic control and fluid sampling. ROV hot stab tools are known in the art, but are generally limited to basic fluid line coupling applications. Conventional ROV hot stabs have at best limited sealing capabilities which often result in discharge of fluids to the surrounding environment. In hydraulic control applications, this may not be a significant problem; hydraulic fluids are of known composition and the discharge to a subsea environment may not be a significant environmental issue. Nevertheless, loss or discharge of some hydraulic fluids may generally be undesirable, particularly in low- or zero-discharge production regimes. More significantly, in sampling applications the discharge of production fluid samples leads to potential for environmental contamination. In sampling applications it is also desirable to have the ability to completely flush an ROV hot stab to avoid contamination between different production fluid samples. Preferred embodiments of the invention therefore use improved hot stab designs will be described with reference to
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[0182] The hot stab 304 differs from a conventional hot stab in that it comprises an internal bore 308 which is axially aligned and extends through the hot stab body 306 from a control end 310 to a leading end 312 of the body. First, second and third radial ports 314a, 314b, 314c to the internal bore are located in axially separated positions along the hot stab body 306, with associated needle valves 315. The hot stab 304 is also provided with an internal valve, comprising a directional control spool 316 which can be moved between different positions in the hot stab body 306 to control various flow combinations. Flow barriers 318a, 318b are located in axially separated positions on the spool 316 to control the axial flow paths through the hot stab.
[0183] In the position shown in
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[0185] In this embodiment, the hot stab is energised by a hydraulic signal from line 320, although in alternative embodiments an electrical actuation signal can be provided. Also in this embodiment (and as shown in
[0186] The addition of an axial bore 308 and directional control spool 316 to a hot stab converts the hot stab and receptacle combination into a directional control valve (with two positions in the example described above). A hot stab derived directional control valve as described has many practical applications, including but not limited to taking fluid samples from subsea oil and gas flow systems and infrastructure. Application to a fluid sampling system will now be described by way of example only with reference to
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[0188] In the preparatory steps, a sampling LARS (not shown) is used to deploy the sample collection vessel 404, which forms a part of a sampling carousel, to depth. An ROV flies the sample collection vessel 404 to the location of the sampling apparatus (not shown), which may for example be the apparatus of any of
[0189] A sealing hot stab (not shown) is removed from receptacle 302 and parked in a spare receptacle on the carousel. The sampling hot stab 304 is removed from the test valve receptacle 406 of the sample collection vessel 404 and placed in the receptacle 302, as shown in
[0190] The ROV test hot stab 402 is located into the vacated sample collection vessel receptacle 406, and the ROV test hot stab 406 is pressurised to energise the internal spool valve 316 of the sampling hot stab 304 and simultaneously force down the sample collection vessel decanting piston 408. The sample hot stab 304 is opened to create a flow path from the port 314c (connected to the sample collection vessel) and the opening 314b (connected to the sampling port of the sampling chamber), and the fluid pre-charged in the sample collection vessel 404 is flushed through the sampling port, into the sampling chamber, and into the production bore, simultaneously cleaning all of the interconnection hoses and the sampling hot stab 304.
[0191] The test hot stab pressure is held for a period to allow sample chamber to stabilise, and then is slowly reduced to a value just below the flowing well pressure. This action allows the contents of the sample chamber to be pumped, by well pressure, under control into the sample collection vessel 404. The ROV monitors the sample collection vessel 404 until a piston indicator rod is seen rising through the sample collection vessel cap, and the test hot stab pressure is reduced to ambient pressure.
[0192] The sampling cavities, including the flow lines to the receptacle 302 and the sampling hot stab 304 itself can then be flushed by relocating the ROV test hot stab 402 in a test needle valve block (not shown) in communication with the sampling hot stab port 314a. With the sampling hot stab 304 closed, and the needle valve 315b initially closed, needle valve 315a is opened to expose the port 314a to hydraulic pressure from ROV test hot stab 402. The needle valve 315b is briefly opened and closed to flush fluid through the sampling cavities of the sampling hot stab 304. After pressure testing the needle valves 315, the sampling hot stab 304 is removed and located in the receptacle 406 of the sample collection vessel. The procedure can be repeated for multiple bottles as desired or until the bottles are used.
[0193] A significant advantage of the use of an internal valve hot stab as described is that in a sampling application, fluid conduit lines can be easily flushed, and potential environmental contamination associated with the leaking of production fluid samples to the subsea environment can be mitigated or eliminated. It will be appreciated that a range of other applications are facilitated by this aspect of the invention. By altering the control spool sealed positions, a number of different combinations of flow path may be incorporated into the design.
[0194] The invention in one of its aspects provides a connection apparatus for a subsea hydraulic circuit and method of use in a sampling application. The apparatus comprises a longitudinal body configured to be removably docked with a subsea hydraulic circuit receptacle. The body comprises a plurality of radial ports axially displaced along the body, and an axial bore accommodating a spool having at least one fluid barrie. The spool and fluid barrier are actuable to be axially moved in the bore to control axial flow paths along the bore between the plurality of radial ports. The apparatus may be configured as a sampling hot stab in an application to sampling a production fluid from a subsea hydrocarbon production system.
[0195] Aspects of the invention facilitate injection and sampling through a combined unit which provides an injection access point and a sampling access point. However, the invention in its various aspects also has application to a range of intervention operations, including fluid introduction for well scale squeeze operations, well kill, hydrate remediation, and/or hydrate/debris blockage removal; fluid removal for well fluid sampling and/or well fluid redirection; and/or the addition of instrumentation for monitoring pressure, temperature, flow rate, fluid composition, erosion and/or corrosion.
[0196] The apparatus and systems of embodiments described herein provide effective fluid sampling in a compact unit which is convenient, reliable, safe, and relatively low cost to deploy. The sampling apparatus of aspects and embodiments of the invention provide flexible operating options, including compatibility with control systems for injection and/or sampling operations.
[0197] Various modifications may be made within the scope of the invention as herein intended, and embodiments of the invention may include combinations of features other than those expressly described herein.