Planar Linkage, Methods of Decoupling, Mitigating Shock and Resonance, and Controlling Agricultural Spray Booms Mounted on Ground Vehicles
20190186575 ยท 2019-06-20
Assignee
Inventors
Cpc classification
Y10T403/32008
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01G25/09
HUMAN NECESSITIES
F16F9/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F7/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F7/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01M7/00
HUMAN NECESSITIES
Abstract
The current invention discloses several methodologies that mitigate shock loading and propensity to resonance in agricultural spray boom structures. These include a near planar linkage for decoupling the boom assembly from the vehicle. This serves to permit further aspects of the invention to: Use the combined mass of the booms and center section as the tuned mass of a tuned mass damper: Act as an enabling part of a boom compliant suspension system to mitigate shock loadings otherwise imposed on the boom system, and: Act as an enabling part of an active boom height and roll control systems to permit the accurate navigation of the boom over undulating terrain. Further aspects include the incorporation of tuned mass dampers in the boom structure and components; and the use of the mass and operation of the boom outboard breakaway sections as tuned mass dampers.
Claims
1. In combination: an agricultural spray boom; and a tuned mass damper, said tuned mass damper damping vertical and horizontal frequencies.
2. The combination of claim 1 wherein said tuned mass damper comprises: a mass; a spring; and a damper.
3. The combination of claim 2 wherein: said mass is a first mass; said combination further comprises a second mass; said spring has a first end and a second end; and said first mass is connected to said first end and said second mass is connected to said second end.
4. The combination of claim 2 wherein said mass is slidably mounted on a rod, said rod being fixed within a housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0083] While the invention will be described in connection with one or more preferred embodiments, it will be understood that it is not intended to limit the invention to those embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
[0084] Referring now to the invention in more detail,
[0085] In order to decouple the entire boom system and center-rack from the vehicle in pitch heave and roll, the current invention incorporates multiple near planar linkages, or near planar link mechanism, 20. These linkages are seen in
[0086] Each near planar linkage 20 has a body 30 with three body joints 31, 32 and 33. A center arm 40 is provided having a base 41 with three center arm joints 42, 43 and 44. A strut 50 upstands from the base 40. The strut 50 has a proximal end 51 and a distal end 52. A spherical joint 53 is at the distal end 52 of the strut. A link 60 is provided. A spherical joint 62 is at a first end 61 of the link, and a spherical joint 64 is at the second end 63 of the link. A link 70 is provided. A spherical joint 72 is at a first end 71 of the link, and a spherical joint 74 is at the second end 73 of the link. A link 80 is provided. A spherical joint 82 is at a first end 81 of the link, and a spherical joint 84 is at the second end 83 of the link.
[0087] The links 60, 70 and 80 interconnect the body 30 and center arm 40. The first end spherical joint 62 of link 60 is connected to the first body joint 31. The first end spherical joint 72 of link 70 is connected to the second body joint 32. The first end spherical joint 82 of link 80 is connected to the second body joint 33. The second end spherical joint 64 of link 60 is connected to the center arm joint 42. The second end spherical joint 74 of link 70 is connected to the center arm joint 43. The second end spherical joint 84 of link 80 is connected to the center arm joint 44.
[0088] It is understood that the center arm 40 can more relative the body 30. The distal end 52 of the strut 50 moves generally in an approximate plane 90.
[0089] The central arm in one example can have a length of about 12 inches measured from the center of the spherical joint at the distal end to the plane of the pitch circle diameter (PCD) of the three other spherical joints at its large end. Relative to the central arm length, the link lengths center to the center of the spherical joints can be approximately 0.63; the center rod lard end PCD of the three spherical joints is approximately 0.67; and the large ring PCD of the three spherical joints is approximately 1.17.
[0090] Stated in more particularity, the near planar linkage comprises three links each of which is attached at one end by a spherical joint to a main body or support 30 at three approximately equi-distant attachment locations, and to one end of a mid-positioned, longer strut, via three approximately equi-spaced spherical joints. By way of definition, it can be stated that the center strut, having the three links attached at one end as shown, and a single spherical joint at its distal end, has a longer distance between the plane of the pitch circle diameter of the spherical attachments at its large end to the center of the spherical joint at its distal end, than the length of the three links between their spherical joint centers: The pitch circle diameter of the spherical attachments on the main support is larger than the pitch circle diameter of the three spherical attachments at the end of the center strut. The length of the three links, spherical joint center to spherical joint center, is less than the pitch circle diameter of the centers of the three spherical joints on the larger end of the center-strut. Configured appropriately, the path that the center of the spherical joint at the distal end of the center-strut follows always remains closely planar to the plane that passes through the pitch circle diameter of the centers of the three spherical joints on main support. However, it is not a perfect planar linkage; there must always be some small deviation: There is so single perfect mathematical solution. The mathematical method by which the geometry of the near-planar linkage is generated therefore one of iterative Design of Experiments applied typically using computing processes such as Matlab, Mathcad or bespoke computer programming. For this particular embodiment of the invention, which is not necessarily fully optimized in planar movement and which permits a 12 inch inclusive movement of the center of the spherical joint at the distal spherical joint in all directions, that geometrical deviation is just seventy two thousandths of an inch. This small deviation is considered insignificant in terms of the relative flexibility achievable in the supporting structure of the center-rack to which it is applied in this particular usage.
[0091] While the foregoing depicts just one embodiment of the near planar linkage used in this particular context, there are numerous potential adaptions that would also be considered to benefit from the use of the concept, A particular aspect is that this specification uses the term spherical joint as a way of defining the function of a joint mechanism. Clearly, the effect of a spherical joint function can be simply replicated by the use of multiple revolute joints, for example, a universal, or Hook's joint; a roller ball joint, CV joint, recirculating ball or roller joint, or indeed, any elastomeric joint configured to achieve the same objective: These are all considered to be synonymous and inclusive with the term spherical joint, for the purposes of this specification, as they allow rotation in all directions.
[0092] These include the application of such a planar linkage to the support of major structures such as high-rise buildings in earthquake prone geographical zones, the general enhancement of tuned mass damping technology, and vehicle suspensions, also expounded in this patent specification, and in many advanced technological areas.
[0093] Turning now to
[0094] The support assembly 150 has a center rack support frame 160. Support frame 160 has four connectors 161, 162, 163 and 164. A center rack 170 is further provided having a top 171, a bottom 172, sides 173 and 174, a front 175 and a rear 176. A plurality of near planar linkages, preferably four such linkages 180, 181, 182 and 183, are provided. The four linkages are removably secures to the connectors of the support frame, wherein the center rack can move within a plane relative the support assembly without appreciably changing the distance between the components, namely the support frame 160 and the center rack 170.
[0095] Several other components are provided, including a controller 200, a feed pump 210, an internal pump 220, and a motor 230 for driving pump 220. A reservoir 240 connected to an air bag 250 with a conduit and a damper 260 parallel with the expansion axis of the bag is further provided. A reservoir 2770 connected to an air bag 280 with a conduit, and a damper 290 parallel with the expansion axis of the bag is further provided. It is appreciated that the volume of the reservoirs compared to the distance the bags are inflated result in a near constant force element being provided to support the booms. The conduits between the reservoirs and bags can be located inside of other components or outside. The pump 220 can rapidly change direction causing the left or right side bags to selectably inflate or deflate (without changing he amount of gas in the system) and accordingly raise the left boom or right boom angularly relative via center rack positioning while the opposite boom is lowered angularly.
[0096] Height sensors 300 are preferably located at the root end of the primary section, the outboard end of the secondary section and the outboard end of the breakaway section on each side boom. Hence, it is preferred to have six sensors. Of course, the number and location of the sensors 300 could change without departing from the broad aspects of the present invention. A pressure sensor 310 can also be provided to measure pressure on each side of the center rack within the reservoirs.
[0097] As discussed with more particularity, it is seen that a center rack 170 incorporating four of these planar linkages 180, 181, 182 and 183, one at each corner, is provided. Each of these planar linkage center struts are attached, via the spherical joint at the distal end of the center-strut, to the support frame connected to the vehicle by the conventional four-bar lift linkage. Thus it may be observed that if the center-rack's mass were to be suitably supported, then it would be free to move vertically, horizontally and in angular translation about the vehicle's longitudinal axis, within the movement limitations of the planar linkages, while being constrained in all other degrees of freedom. While four planar linkages are shown, the present invention is not limited to utilizing four such linkages.
[0098] The center rack 170 with booms attached, being restrained by the four planar linkages as described, above, but with the weight of the boom assembly being reacted by two resilient suspension elements. These suspension elements can be mechanical springs, gas struts, liquid springs, hydraulic struts connected to compressed gas accumulators to act as springs, air springs, Near Constant Force (NCF) elements or any other type of resilient element that would reduce the shock loads that would otherwise be imposed on the boom assembly by vertical or roll displacements of the vehicle. These two spring elements may also be mounted in parallel with dampers, in much the same way that car suspension springs and dampers are configured to prevent resonance of the suspended mass (the center-rack and booms) by converting resonance momentum into heat, and dissipating it to their surroundings.
[0099] In one specific embodiment of the invention, the spring elements are gas springs configured to act as low K springs, that is, having a very small increase in spring force with displacement. This is achieved by the entrapped volume of the springs being large in relation to the swept volume displaced for a given spring movement. These gas springs 250 and 280 may take the form of air-bags similar to those often used for heavy truck and trailer suspension systems, but to increase the displacement/volume ratio, an additional closed reservoir volume may be attached to the airbag via a large bore connecting pipe (to minimize flow losses). Configured in this way, the effective K value of air springs may be lowered to the point that the spring system may be regarded as a Near Constant Force (NCF) element. Very low spring rate and NCF elements are advantageous in isolating or decoupling the suspended mass of the boom system from spurious movements of vehicle, but since they have little or no convergent restoring force, they require some form of active control to keep the boom system with the planar linkages limits of operation.
[0100] It should be noted that any lateral forces that would otherwise cause the center-rack and booms to displace sideways under lateral accelerations imposed by the differential vertical movements of the wheels on either side of the vehicle, combined with the height of the boom and center-rack system above the ground, may be countered by spring elements and dampers, positioned to act laterally to restrain the center-rack relative to the center-rack support frame. The vertical position of these spring restraints may be constrained to be approximately coincident with the combined booms/center-rack assembly vertical center of mass in order to minimize spurious vertically acting forces from being imposed on the center-rack under lateral loadings or in side slope operation. In another variation of this embodiment of the invention, two airbag spring elements, instead of the single restraining spring are mounted at each side of the center-rack to restrain it.
[0101] Two airbag type low spring (K) rate or NCF elements supporting the suspended mass of the center-rack and boom system can be provided. Height level sensors are fitted to each side of the center-rack, so that the height of each end of the center rack relative to the center-rack's support frame can be determined; accordingly their two signals can be computed to provide a combined mean rack height position. That is to say that the mean height level can be known, irrespective of the any angular displacement in roll between the decoupled center rack and boom system and the vehicle mounted boom support frame. Also, the (typically) two actuators (usually hydraulic cylinders) that are fitted to the vehicle's four-bar linkage that raise and lower the center-rack and boom assemblies en-mass, are fitted with positional transducers (typically linear transducers) that enable the center-rack height position to be computed at any time. Further, the two inner booms are furnished with a multiplicity of ground proximity height sensors 300, with at least one sensor at each end of each inner or primary boom section, to measure the height above the ground. Similarly, the secondary and breakaway boom sections are also fitted with ground height proximity sensors: At least one at, or towards the outboard end of the secondary boom section, or on the breakaway section, or both.
[0102] Additionally, either pressure sensors are fitted to each of the air bags to measure the dynamic air pressure within them, or force sensors are used to measure the dynamic force being applied or reacted by each of the two air bags into the boom structure.
[0103] The enclosed volumes of the two airbag springs are interconnected by a large bore tube and a high throughput, bi-directional, positive displacement air pump 220, such as a Roots pump, is interposed in this interconnecting line, such that when driven in one direction of rotation, air is displaced from the left side airbag into the right side air bag, and when rotated in the opposite direction, air is pumped in the opposite direction, from the right side airbag into the left side air bag.
[0104] A further, smaller positive displacement leveling pump 210, serves to pressurize the whole boom suspension system, while control valves are fitted to operate in conjunction with the leveling pump to increase or decrease the mean pressure within the enclosed volume of air within the airbags, interconnecting pipe and bi-directional positive displacement pump.
[0105] In operation, the entire boom system is supported by the two airbag springs, which are pressurized by the leveling pump to lift the center-rack and booms to the correct mean height to optimize the available movement of the four planar linkages. The leveling pump may be driven electrically from the vehicle's electrical supply, or driven by a hydraulic motor from the vehicles hydraulic supply. The leveling pump may exhaust into a pressurized air reservoir or accumulator from which the control system monitors and controls the pressurized air leveling supply to the enclosed boom suspension system by means of the valves mentioned earlier. Either way, the leveling operation may be controlled electronically using signals processed from positioning sensors mounted between the center-rack and the vehicle mounted support frame to control the pressurized airflow into and out of the enclosed system volume. In an alternative embodiment, a mechanically operated leveling valve, as used to self-level the ride-height of commercial vehicles may be employed.
[0106] Again, in operation, once the center hack height has met, and is being maintained at the required mean dynamic height position, then signals from the ground height sensors, mentioned in this specification in the section Background to the Invention, mounted on the boom inboard or primary boom sections, are used dynamically level the booms relative to the ground. This is done by electronically analyzing the relative inboard boom heights above the ground, generating the required (dynamic) set point and deviation signals, and driving the positive displacement pump in the appropriate direction to change the relative forces being monitored and applied to each of the airbags in order to permit the boom systems weight and mass to effectively drive the boom in angular displacement on an axis parallel to the vehicle's roll axis, to cause the boom system to roll, en-masse, towards the dynamic set point where the inner booms on both sides of the vehicle are at the same height from the ground. Of course, the inertia of the booms will typically cause the boom movement to pass the set point, whereupon the direction of rotation of the positive displacement pump will be reversed to correct, and the booms will continuously be balanced in this manner, back and forth, although almost imperceptibly, such that the inner boom sections will remain at equal height above the ground on both sides of the vehicle, irrespective of the undulations and topographical contour changes of the ground profile.
[0107] Now, achieving the dynamic balance of the inboard boom sections at equal heights above the ground is only part of the requirement of a boom system. If the vehicle is passing through a gully where the ground profile will rise up on either side of the vehicle, or along the top of a ridge where the ground profile will slope down on either side of the vehicle, simply having a straight boom span maintaining equal heights both sides of the vehicle, could prove inadequate. In the former condition, the gully, not only could the greater part of the booms be below optimal height for spraying, but the outboard sections of the booms could actually impact the ground: In the latter condition, the ridge, the outboard sections of the boom could be so far above the optimal spray height that the spraying operation could be almost ineffective. Accordingly, essentially simultaneously with the balancing of the complete boom and center-rack assembly to equal mean height above the ground on both sides of the vehicle, each of the two secondary boom sections is arranged to pivot in the region of their folding hinge point to the inner, or primary boom sections, upwards and downwards about longitudinally disposed pivot axes (in the operating mode): That is, that the primary and secondary boom sections can be articulated relatively to each other to increase or decrease their dihedral/anhedral angle as required to maintain the secondary at the correct mean height above the ground irrespective of the complex and varying span-wise contours of the ground, and the dihedral/anhedral positioning of the inboard boom sections which result from their own contour following capabilities.
[0108] Turning now to
[0109] Stated more particularly, in operation, the ground proximity sensor 300, or sensors mounted at the outboard end of the secondary boom section and/or breakaway measures the height of the outboard end above the ground. The controller 200 compares this value with the height sensor at the outboard end of the inner or primary boom section, and a deviation signal generated. The controller in turn corrects the dihedral/anhedral angle of the outboard boom section and breakaway relative to the boom inboard section by controlling the hydraulic actuator between the two sections, such that outboard end of the secondary and or breakaway boom sections is brought to similar height above the ground to the outer end of the primary section.
[0110] Turning now to
[0111] In another embodiment of the current invention, any propensity of the boom whole boom system to resonance in the vertical or flapping mode, particularly at its Eigenfrequency may be countered by turning the boom system itself into a tuned mass damper, tuned to its own first-order natural frequency, This is achieved by arranging for the spring rate (K) of the combined airbags at the center-rack that support the mass of the boom/center-rack system, to have closely the same natural frequency as the boom span itself. The planar linkages allow the free vertical displacement of the center rack to achieve the necessary freedom of movement. The dampers that are in parallel with the airbags then serve to dissipate the energy of the resonancein the manner and function of a tuned mass damperto reduce the amplitude of resonance to a much lower and far less destructive level. The system may be tuned by proportioning the suspending airbag springs appropriately during the design to give the appropriate spring rate and/or adjusting the internal volumes of the air reservoirs attached to each airbag by means of an adjustable piston at the closed end of the reservoir, or by having a hydraulically displaceable diaphragm within the reservoir and pumping the oil entrapped behind the diaphragm in or out in order to vary the internal air volume of the reservoir.
[0112] This concept is very attractive, since the booms become effectively become their own tuned mass damper, but without having to add an additional mass which, of course would be necessary with the more conventional approach to tuned mass damping. Such systems can be readily modelled, indeed reduced to practice, by using Finite Element Analysis (FEA) to determine the Eigenfrequency of the vertical flapping mode of resonance of the boom system, and multi-body dynamics software, such as ADAMS, to model the TMD damping effect.
[0113] Turning now to
[0114] In use, a force can be provided to force the arms away from each other (within the constraints of the gas strut or spring). There is preferably little or no damping provided in this direction. However, the tension spring 450 of the present invention applies a return force to the arms (biasing them towards each other) and provides an amount of damping at the latter end of the return stroke. The amount of damping can be determined by a variety of factors relative to the compressive gas shock used in tension spring.
[0115] Looking now at
[0116] The breakaway section 520 is free two swing out laterally relative to the secondary section 510 in either direction without encumbrance. In this regard, the breakaway section can retain its intended function. Yet, the tension springs are used to bias the breakaway section to an orientation back in line with the secondary section (
[0117] According to another embodiment of the current invention, one or more tuned mass dampers (TMDs) are in or on each boom semi-pan, at a position or positions calculated or measured to place them in fairly close proximity to the anti-nodal regions at the boom system Eigenfrequency and/or at anti-nodal positions of any problematical secondary or tertiary frequencies. Tuned mass dampers used for this purpose may be of the passive or active types and may be of a commercially available design, or designed specifically for the purpose. They may be attached externally to the boom's structure or mounted within it. The TMDs may be oriented to counter resonance occurring in a single plane, i.e., the horizontal plane to counter resonance in the vertical direction, or operate to counter resonance in more than one plane, i.e., to counter resonance in both the vertical and longitudinal planes.
[0118]
[0119] Referring again to
[0120] In order to function as an effective TMD, the TMD mass is appropriately damped and, in the TMD depicted in
[0121] It should be understood that this is a TMD concept advanced for explanatory purposes only. There are numerous ways a TMD can be configured, either as a passive device (as shown in
[0122] An embodiment of this nature is illustrated in
[0123] Two masses 621 and 631 are shown mounted at either end of a flexible bar spring 610, which is itself supported at its central common nodal position by base 605 at its Eigenfrequencies in resonance in both the lateral and vertical modes, which effectively divide it into two sections, a first section 620, and a second section, 630. The supporting base 605 is, in turn, securely connected to the boom structure at, or close to, an anti-nodal position pertaining to the boom's resonant frequency that is to be damped. Damping rods 622 and 623 connect to hydraulic kinetic fluidic dampers to damp the first section, 620, and damping rods 632 and 633 act similarly for the second section 630. When the boom structure is excited towards resonance, in the horizontal or vertical modes, by imposed acceleration associated with the vehicle traversing rough terrain, or maneuvering terrain, the TMD responds by resonating at the same frequencies but out of phase with the boom structure, while the damping of the TMD acts to damp out both the TMD and boom resonance, dissipating the resonant energy as heat in the TMD's damper systems.
[0124] Similarly, damping of the oscillating mass or masses can be carried out by a variety of means other than by the viscous damping shown in
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[0126] Stated with more particularity, the mass 675 is freely slidably mounted on slider rod 670, and constrained by spring 680 on one side and spring 685 on the other. The mass 675, slider rod 670 and the springs 680 and 685 are themselves contained in a housing 660, which has ends 661 and 662 which directly support slider rod 670 at its outer ends, and also act as end restraints for springs 680 and 685 at their outer ends, while the same springs serve to restrain the mass 675 at their inner ends. Thus, inertial movement of the mass 675 in sliding motion on slider rod 670 against one or other of the springs, can be defined mathematically in terms of resonant frequency movement, if undamped. However, since housing cover 663 covers housing 660 and the springmassslider system, to seal it hermetically, while entrapping within the enclosed volume an amount of damping fluid 690, the whole system becomes an effective TMD. The damping fluid may be a gas such as air, or a liquid. As a liquid, it may full fill or only partially fill the entrapped volume.
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[0128] Stated more particularly, the housing 710 having ends 711 and 712, and containing slider rod 720, mass 725, and springs 730 and 735, is similar to that depicted in
[0129] Turning now to
[0130] Thus it is apparent that there has been provided, in accordance with the invention, a planar linkage, methods of decoupling, mitigating shock and resonance, and controlling agricultural spray booms mounted on ground vehicles that fully satisfies the objects, aims and advantages as set forth above. While the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations as fall within the spirit and broad scope of the appended claims.