ELECTROMAGNETIC ACTUATOR
20190189322 ยท 2019-06-20
Inventors
Cpc classification
H01F2007/1669
ELECTRICITY
F16K7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0679
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2016/0021
HUMAN NECESSITIES
H01F7/1646
ELECTRICITY
A61M39/28
HUMAN NECESSITIES
F16K31/0682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2016/0024
HUMAN NECESSITIES
F16K31/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electromagnetic actuator and a valve in combination with an electromagnetic actuator are described. The actuator comprises an armature comprising a permanent magnet, two coils and two coil cores, each of which extends within a respective coil. The armature is moveable relative to the coils between first and second stable rest positions by passing a current through at least one of the coils. In each rest position, the armature is closer to one of the coil cores than the other of the coil cores and is spaced by a gap from the closer coil core. The actuator may be combined with a pinch valve for controlling the flow of a fluid through tubing or an inline valve.
Claims
1. An electromagnetic actuator comprising: an armature comprising a permanent magnet; two coils; and two coil cores, each of which extends within a respective coil; wherein the armature is moveable relative to the coils between first and second stable rest positions by passing a current through at least one of the coils, and in each rest position, the armature is closer to one of the coil cores than the other of the coil cores and is spaced by a gap from the closer coil core.
2. The actuator of claim 1, including two resilient components, wherein one of the resilient components is compressed by movement of the armature towards each stable rest position, and one of the resilient components exerts a force on the armature as it moves into each rest position which prevents the armature from contacting the coil core that it is moving towards.
3. The actuator of claim 1, including a push rod which extends along a central axis of the actuator and is moveable relative to the coils along the central axis, wherein the armature is axially slideable along the push rod.
4. The actuator of claim 3, including two resilient components, wherein one of the resilient components is compressed by movement of the armature towards each stable rest position, and wherein one end of each resilient component is mounted in a fixed position on the push rod and the armature exerts a compressive force against the other end of one of the resilient components by sliding along the push rod as it moves towards each stable rest position.
5. (canceled)
6. The actuator of claim 1, wherein the permanent magnet is polarised in a radial direction relative to the central axis of the actuator.
7. The actuator of claim 1, wherein each coil core extends through a respective coil between ends of the coil core, and at least part of the armature is located around one of the ends of the closer coil core in a plane perpendicular to the central axis of the actuator when the actuator is in each stable rest position.
8. The actuator of claim 1, wherein each coil core extends through a respective coil between ends of the coil core, and at least part of the armature is located between the ends of the closer coil core in each stable rest position.
9. The actuator of claim 1, including: an actuator housing; and a pivotal axis in a fixed position relative to the housing, wherein the armature is mounted for rotation about the pivotal axis between the first and second stable rest positions.
10. The actuator of claim 9, wherein the armature comprises a main body comprising the permanent magnet, a sub-assembly body, and a resilient coupling which resiliently couples the sub-assembly body to the main body.
11. The actuator of claim 10, wherein the sub-assembly body is pivotable between first and second end-of-travel positions.
12. The actuator of claim 1, wherein one of the coils has a greater number of turns than the other coil.
13. A pinch valve comprising: the actuator of claim 1; a pinching mechanism which is provided by or mechanically coupled to the armature of the actuator; and a supporting base for carrying a resilient tube to be selectively pinched by the pinching mechanism when the armature moves into one of its stable rest positions.
14. The valve of claim 13, wherein the armature includes a tubing engaging portion which defines a profile in a plane perpendicular to a pivotal axis of the armature, and the profile is shaped such that the profile is closer to the supporting base when the armature is in the first stable rest position than when the armature is in the second stable rest position.
15. The valve of claim 14, wherein the armature includes a first base engaging portion which engages the supporting base when the armature is in its first position, the first base engaging portion comprises a first roller, and the first roller defines part of the profile of the tubing engaging portion of the armature.
16-17. (canceled)
18. The valve of claim 15, wherein the aiinature includes a second base engaging portion which engages the supporting base when the armature is in its second stable rest position, and the second base engaging portion comprises a second roller.
19. (canceled)
20. The valve of claim 13, including a removable cartridge, wherein the cartridge includes a length of resilient tubing and the supporting base of the valve which carries the tubing.
21. An actuation system including an actuator of claim 1, and an actuator controller for selectively sending electrical control pulses to the coils of the actuator to switch the armature between the first and second positions.
22. The actuation system of claim 21, including a valve mechanically coupled to the armature of the actuator so that the valve is operable by the actuator.
23. The system of claim 22, wherein the valve is an inline valve.
24. The actuation system including a pinch valve of claim 13, and an actuator controller for selectively sending electrical pulses to the coils of the actuator to switch the armature between the first and second positions.
25. A gas supply control system comprising an actuation system of claim 21, and a gas supply controller which comprises the actuator controller.
26. The system of claim 25, wherein the gas supply controller is configured to receive a pressure signal from a pressure sensor.
27. The system of claim 25, wherein the gas supply controller is configured to receive an oxygen level signal from an oxygen saturation sensor.
28. The system of claim 25, wherein the gas supply controller is configured to generate control signals to adjust the pressure of a gas supplied to the valve.
29. The system of claim 25, wherein the system includes a display and the gas supply controller is configured to generate a switching rate signal dependent on the rate of switching of the valve and output the signal to the display which causes the display to display an indication dependent on the switching rate signal.
30-33. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Embodiments of the invention will now be described by way of example and with reference to the accompanying schematic drawings wherein:
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
DETAILED DESCRIPTION OF THE DRAWINGS
[0070]
[0071] An annular armature 208 extends around the push rod and is coaxially mounted relative to the push rod. The armature comprises a permanent magnet 210 which is provided between radially inner and outer pole pieces 212 and 214. Permanent magnet 210 is polarised in a radial direction.
[0072] The armature also includes a magnet mount 216. The magnet mount extends radially inwardly from the inner pole piece 212 towards the push rod 202. The outer circumferential surface of the magnet mount 216 is mounted in a fixed position on an inner circumferential surface of the inner pole piece 212. A circular aperture 218 is is defined by a radially inwardly facing surface of the magnet mount 216. The push rod 212 extends through the aperture 218 and is able to move relative to it. In this way, the armature 208 and the push rod 202 are able to slide relative to each other in an axial direction.
[0073] A pair of resilient components 220, 222 is provided. In the embodiment illustrated, they are in the form of coil springs, although it will be appreciated that other forms of resilient device may be used. One end of each resilient component bears against a respective one of two opposite, transversely extending side faces 224 and 226 of the magnet mount 216. The other end of each resilient component is mounted in a fixed position on the push rod or retained in a fixed position relative to the push rod. In the embodiment illustrated, the outer ends of the coil springs 220 and 222 are in engagement with respective discs 228 and 230 which are mounted in fixed positions on the push rod 202. Each resilient component is compressed between one of the fixed discs at one end, the magnet mount at its other end.
[0074] The actuator includes two wire coils 232 and 234. They are located towards opposite ends of the cylindrical housing 206. A central axis of each coil is coaxial with the central axis 204 of the actuator. The coils are wound in respective opposite directions.
[0075] A coil core 236 extends through coil 232 and the coil core 238 extends through coil 234. One end of each coil core extends axially inwardly to form respective annular, inner pole pieces 240 and 242. The opposite end of each coil core extends radially outwardly, past axially outwardly facing surfaces of the respective coils, radially beyond the respective coils, and then axially inwardly to form outer annular pole pieces 244 and 246. In this way, the coil cores form inner and outer pole pieces which are radially spaced apart in a common transverse plane, with a coil core extending between each pair of pole pieces, through the centre of the respective coils.
[0076] A handle 248 is provided at one end of the push rod 202. In the embodiment illustrated, this is in the form of a disc which is integrally formed with the push rod. This facilitates manual switching of the actuator if required.
[0077] Each coil core 236 and 238 is fixedly mounted on a radially inwardly facing surface of the housing 206, at axially opposite ends of the housing. A pair of seals 250 and 252 extend radially inwardly between a respective coil core and the push rod 202 at opposite ends of the push rod to close each end of the housing around the push rods. Each coil core forms a respective radially extending end face of the actuator housing.
[0078] The linear actuator of
[0079] As the armature moves into each rest position, one of the resilient components will be compressed when the armature moves relative to the push rod, when further movement of the push rod is constrained externally or due to one of the discs 228 or 230 contacting an interior surface of the actuator.
[0080] In each rest position, the armature is spaced from the adjacent coil core by a gap. It does not therefore come into contact with the adjacent coil core as it moves into each stable rest position. This avoids generation of a clicking noise as the armature moves into each stable rest position.
[0081] The armature may be separated from the adjacent coil core by a fluid filled gap. The is fluid may be a gas such as air.
[0082] The inner and outer poles of each coil core may be spaced apart in the radial direction such that the distance between them is greater than the radial extent of the annular armature formed by permanent magnet 208 and pole pieces 212 and 214. In this case, in each stable rest position, the armature may overlap with one or both of the poles of the coil core to some extent in the axial direction.
[0083]
[0084] The armature may be switched from one stable rest position to another by briefly energising one or both of the coils.
[0085] For example, the actuator may be switched from the configuration of
[0086] An alternative linear actuator configuration is shown in
[0087] In this embodiment, the armature 216 is mounted in a fixed position on the push rod is 202. The outer ends of the resilient components 220 and 222 bear against respective coil cores 236 and 238. Coil 232 is shown as having a greater number of windings than coil 234. This is so that the actuator is able to provide a greater force when switching in one direction then the other (that is, to close the valve in the embodiment illustrated). The operation of the actuator 300 is similar to that of actuator 200.
[0088] One end of the push rod 202 is coupled to a pinching mechanism 302. The mechanism includes a cam member 304 which is mounted for rotation about a pivot 306 of the pinching mechanism. A coupling 308 is pivotally mounted on the cam member 304 for rotation relative to the cam member about a second pivot 310. The coupling 308 is connected to one end of the push rod 202.
[0089] The pinching mechanism 302 includes a pinching element 312 which has a wheel 314 rotatably mounted thereon. The wheel 314 acts as a cam follower, following a cam surface 316 formed on the cam member 304. The pinching element 312 is in engagement with a tube 318 carried by a support member 320. The cam member is shaped so as to convert linear movement of the push rod 202 caused by actuator 300 into movement of the pinching element 312 in a direction perpendicular to the longitudinal axis 322 of the tube 318. In some cases, it may be preferable for the pinching element to move in a direction perpendicular to the tube, rather than the motion of the pinching element having a component in an axial direction, to minimise wear on the tube and axial pulling forces on the tube.
[0090] In
[0091] The pinching element 312 is biased upwardly towards the cam member by an arm 324 to keep the cam follower wheel 314 in contact with cam surface 316. In one stable rest position of the actuator, the tube 318 is open. When the actuator moves into its other stable rest position, the pinching element is moved downwardly, towards the tube, pinching the tube between the pinching element and the supporting body 320, so as to close the tube.
[0092] Another pinch valve embodying the invention will now be described with reference to
[0093] The actuator has an armature 8. The armature has an armature body 10 which includes a permanent magnet 12. The armature also includes a sub-assembly body 14. A resilient coupling in the form of a pair of leaf springs 16 resiliently couples the sub-assembly body to the armature body. It will be appreciated that this resilient coupling may be implemented in other ways. A torsion bar or torsion spring may be used for example.
[0094] A pivot 20 is mounted in a fixed position on the housing 4. A pivotal axis 22 extends axially through the centre of the pivot 20. The armature body and the sub-assembly body are each mounted on the pivot for rotation about the pivotal axis.
[0095] The actuator includes two coils 30 and 32. Each coil is wound around a respective coil core 34 and 36. Each coil core comprises a pair of arms 38 and 40 on either side of the coil. The arms extend transversely with respect to the pivotal axis. A pair of poles 42, 44 is provided at the distal ends of each pair of arms.
[0096] In the configuration shown in
[0097] The valve includes a length of resilient tubing 50 which is carried by a supporting base 52.
[0098] A pair of rounded flanges 60 extend in a direction which is transverse with respect to the pivotal axis, and away from the sub-assembly body. In the configuration shown in
[0099] In the other armature position shown in
[0100] The permanent magnet is orientated with its poles aligned in a direction parallel to the pivotal axis. In each of its rest positions, magnetic flux generated by the magnet links with the adjacent coil core so that the armature is retained in a stable rest position by magnetic forces generated by the magnet.
[0101] In order to switch the armature from one stable rest position to the other, the coil associated with the current rest position is energised to repel the magnet, and the magnet pulls itself towards the other coil core. In this way, the pinch valve can be switched to open or close the tubing 50 using a single coil driving technique.
[0102]
[0103] In
[0104] is
[0105]
[0106] In
[0107]
[0108]
[0109] This arrangement depicted in
Pf=T*Rm/Rr*sin()
where:
[0110] Pf=pinching force;
[0111] T=torque acting on the armature;
[0112] Rm=the distance between the centre of the permanent magnet and the pivotal axis of the armature;
[0113] Rr=the distance between the centre of the pinching roller and the pivotal axis; and
[0114] =the angle subtended between a line between the pinching roller axis and the pivotal axis of the armature and a perpendicular line through the pivotal axis from the supporting base.
[0115] It can be seen that:
[0116]
[0117]
[0118] The valve body 402 is mounted onto one end of the housing of the actuator 200. The body 402 defines a fluid inlet port 404 and a fluid outlet port 406. The inlet and outlet ports are coupled via inlet and outlet conduits 410 and 412 to a cylindrical bore 408 is which is also defined by the valve body. A sleeve 414 is provided which is a close sliding fit within the bore 408. A fluid-tight seal is provided between the outer surface of the sleeve and the bore on each side of the inlet 410 by seals 416 and 418.
[0119] The diameter of the bore 408 is increased around the location where the inlet meets the bore to form a chamber 420 which extends around the outside of the sleeve 414.
[0120] An opening or a pair of openings 422 and 424 is/are defined by the wall of the sleeve which extend radially through the sleeve. The sleeve is attached to one end of the push rod 202 of the actuator or integrally formed with the push rod. Movement of the push rod by the actuator therefore moves the sleeve along bore 408 of the valve.
[0121] In one stable rest position of the actuator as shown in
[0122] In the other stable rest position of the actuator as shown in
[0123] The axial extent of the chamber 420 is preferably greater than that of the opening(s) in the wall of the sleeve. This allows a greater degree of tolerance in the axial positions of the sleeve that will allow fluid to flow through the valve. This may be advantageous as the stable rest positions of the actuator at each end of the travel of its push rod are dependent on spring forces, rather than contact between rigid moving and stationary parts of the actuator. As a result, there may be some variation in the location of the push rod when the actuator has been switched to open the valve which is accommodated by the relative axial dimensions of the chamber and the opening(s).
[0124]
[0125] The pinch valve includes a cartridge. In preferred configurations the cartridge is removable. The cartridge includes a length of resilient tubing 82 and the supporting base 52 of the pinch valve. The cartridge may be removed from the pinch valve and replaced with a new cartridge as and when required due to wear of the tubing 82 by the valve. This modular cartridge construction ensures that the replacement of the tubing can be achieved reliably, without requiring a high degree of skill or training.
[0126] A connector 90 is provided to connect the tubing 50 to a supply of oxygen. This supply is in turn fed through an oxygen pressure regulator 92 before being fed through the pinch valve 2.
[0127] A flow indicator 94 monitors the flow rate of the gas passed through the pinch valve along tubing 50.
[0128] The supply of oxygen is then fed to a mask 96 for use by a patient. A pressure sensor tubing 98 is coupled to the interior of the mask at one end and to a pressure sensor 100 at the other.
[0129] The pressure sensor 100 is configured to generate an electrical pressure signal along output 102. This signal is communicatively coupled to a gas supply controller 104 which includes an actuator controller 106.
[0130] The pressure signal is received by a preamplifier 108, the output of which is coupled to an analogue-to-digital converter 110. The output from converter 110 is inputted into a microprocessor 112 of the actuator controller. A display 114 is communicatively coupled to the microcontroller 112. The microcontroller outputs control signals on lines 116 and 118 which are coupled to drivers 120 and 122 for respective coils 32 and 30 of the actuator.
[0131] The pressure sensor 100 is able to detect a pressure drop within the mask 96 indicative of a patient beginning an intake of breath. The microcontroller may respond to signals derived from the output of the pressure sensor to open and close the pinch valve as appropriate to feed an appropriate supply of oxygen to the mask along tubing 50 in time with the breathing cycle of the patient. Alternatively, or in addition, the microcontroller may respond to signals derived from the output of the pressure sensor by adjusting the oxygen pressure regulator 92 so as to alter the pressure of the oxygen fed supplied to the valve 2.
[0132]
[0133] A gas supply control system embodying the invention may optionally include an oxygen saturation sensor 130. As shown in
[0134] The microcontroller 112 may be communicatively coupled to a transmitter 132. This allows the system to transmit data wirelessly to a receiver on another device or a network (via a Bluetooth link for example) so that information regarding the current and/or historical operation of the system can be monitored and/or recorded for subsequent use.
[0135] Instead of the pinch valve assembly shown in
[0136]