RADIATION SHIELDNG ELEMENT WITH AN INTEGRATED REPLACEMENT INDICATOR
20190189300 ยท 2019-06-20
Inventors
Cpc classification
International classification
Abstract
The invention relates to a radiation shielding element (101), which comprises at least one core (110) that shields from ionizing radiation and is surrounded by at least one protective layer (120), said protective layer (120) consisting of at least one outer layer (122) and at least one indicator layer (124). The invention also relates to an X-ray inspection unit (10) having a shielding device at the entrance (E) and/or exit (A) of radiation tunnel (12), said radiation shielding device consisting of a radiation shielding curtain which comprises a plurality of the claimed radiation shielding elements (101). The invention finally relates to methods (A; B; C) for assuring a minimum lead equivalence of a radiation shielding element (101), particularly for an X-ray inspection unit (10).
Claims
1.-15. (canceled)
16. A radiation shielding element, comprising: at least one core; at least one protective layer surrounding the at least one core, the at least one protective layer configured to shield the at least one core against ionization radiation, wherein the at least one protective layer comprises: at least one outer layer; and at least one indicator layer.
17. The radiation shielding element of claim 16, wherein the outer layer consists of a plurality of layers.
18. The radiation shielding element according to claim 16, wherein the indicator layer consists of at least one layer, which can be differentiated by color from the outer layer.
19. The radiation shielding element according to claim 16, wherein the indicator layer consists of two layers or three layers and adjacent layers can be differentiated from one another by color.
20. The radiation shielding element according to claim 16, wherein at least one layer of the indicator layer is a textured layer, which is structured in addition or as an alternative to the color differentiability in comparison with a layer arranged beneath it, so that a texture is formed due to abrasion at the surface during use as intended, this texture being visually detectable and/or designed in such a way that a noise is generated when the textured layer is ground over a surface of an object having a sufficient surface hardness.
21. The radiation shielding element according to claim 16, wherein at least the core contains or consists of at least one of the following materials: pure lead, lead oxide, tin, tin oxide, lead vinyl, lead-rubber, barium, samarium.
22. The radiation shielding element according to claim 16, wherein the protective layer contains or consists of at least one of the following materials: rubber, PVC, protective coating.
23. The radiation shielding element according to claim 16, wherein the at least one outer layer is made of the same material as the core.
24. The radiation shielding element according to claim 16, wherein the at least one indicator layer is made of the same material as the core, wherein colored pigments that make the layer identifiable are added to the material of the indicator layer for differentiation of the color of the at least one outer layer and/or the core.
25. The radiation shielding element according to claim 16, wherein the core has a thickness of the material that corresponds to a predetermined lead equivalence.
26. The radiation shielding element according to claim 16, wherein the radiation shielding element is in the form of strips, the length of a strip being greater than the width of a strip, and the thickness of the strip being substantially smaller than the width of the strip.
27. The radiation shielding element according to claim 26, wherein the width of the strip is approximately 90 mm and the height of the strip is approximately 30 mm longer than the height of a radiation tunnel on which the radiation shielding element is to be installed, and the thickness of the strip is approximately 2.5 mm.
28. An X-ray inspection system, comprising: a radiation tunnel comprising an entrance and an exit; a radiation shielding device located at least at one of: the entrance of the radiation tunnel or the exit of the radiation tunnel, the radiation shielding device comprising: a radiation shielding curtain comprising a plurality of radiation shielding elements, wherein the plurality of shielding elements comprises one or more indicator layers, wherein one or more of the plurality of shielding elements is replaced after a predetermined period of time based at least in part on visibility indication in at least one of the one or more indicator layers.
29. The X-ray inspection system of claim 28, wherein the shielding elements comprise: at least one core; at least one protective layer surrounding the at least one core, the at least one protective layer configured to shield the at least one core against ionization radiation, wherein the at least one protective layer comprises: at least one outer layer and the one or more indicator layer.
30. A method for ensuring a minimum lead equivalence of a radiation shielding element, comprising: replacing one or more radiation shielding elements in a radiation shielding curtain after a predetermined period of time, based at least in part on visibility indication in at least one or more indicator layers.
31. The method of claim 29, wherein one or more radiation shielding elements has a single indicator layer, and wherein one or more of the radiation shielding elements are replaced after a predetermined period of time, based at least in part on visibility indication of a first indicator of the one or more indicator layers.
32. The method of claim 29, wherein the one or more indicator layers comprises a first indicator layer and a second indicator layer, and wherein the one or more of the radiation shielding elements are replaced after a second predetermined period of time, based at least in part on an elapsed time between when the first indicator layer becomes visible and when the second indicator layer becomes visible, the second indicator layer being situated beneath the first indicator layer.
33. The method according to claim 29, wherein the first indicator layer is situated beneath an outer layer.
34. The method according to claim 29, wherein the one or more indicator layers has a third indicator layer beneath the second indicator layer, and wherein one or more of the radiation shielding elements are replaced when the third indicator layer becomes visible.
35. The method according to claim 29, wherein the radiation shielding curtain forms part of an X-ray inspection system, the X-ray inspection system comprising: a radiation tunnel comprising an entrance and an exit; a radiation shielding device located at least at one of: the entrance of the radiation tunnel or the exit of the radiation tunnel, the radiation shielding device comprising: and the radiation shielding curtain comprising the one or more radiation shielding elements, wherein the one or more shielding elements comprises the one or more indicator layers.
Description
PREFERRED EMBODIMENTS
[0038] Additional advantages, features and details of the invention are derived from the following description, in which embodiments of the invention are described in detail with reference to the drawings. The features mentioned in the claims and the description may be essential to the invention either individually or in any combination. Likewise, the features mentioned above and those to be explained here below may also be used alone or several together may be used in any combinations. Identical components or those having the same function are provided with the same reference numerals. The terms left, right, top and bottom used in the description of the embodiments relate to the drawings in an orientation with figure designations that can be read normally or reference numerals that can be read normally. The embodiments illustrated and described here are not to be understood as conclusive but instead have the nature of examples to illustrate the invention. The detailed description serves to inform those skilled in the art and therefore known structures and methods are not illustrated or explained in detail in the description, so as not to make it difficult to understand the present description.
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046] To ensure a reduction in ionizing radiation emitted by the X-ray inspection system in accordance with statutory requirements, the radiation shielding elements of the radiation shielding curtains 100-1, 100-2 are each made of a material which has the thickness required for the desired extent of shielding and is suitable for shielding against ionizing radiation, wherein the shielding can be indicated by the number of the lead equivalence. The lead equivalence corresponds to the layer thickness of lead which exhibits the same shielding effect with respect to ionizing radiation as a given layer thickness of the material actually used.
[0047] With regard to
[0048]
[0049]
[0050] In
[0051] The outer layer 122 may be a rubber layer which is created in multiple steps in production and thus leads to the multilayer structure with more than one layer as illustrated here. The outer layers may basically be identical in structure. In other words, the outer layer may consist of a single layer or any number of similar sub-layers. In certain embodiments the outermost layer 122-1 of the outer layer 122 is a coating layer.
[0052]
[0053]
[0054] In a first embodiment, the indicator layer 124 consists of exactly one layer 124-1. In a second embodiment, the indicator layer 124 consists of exactly two adjacent layers 124-1 and 124-2. In a third embodiment, the indicator layer 124 consists of exactly three adjacent layers 124-1, 124-2, 124-3. In all embodiments, the indicator layer 124 consists of one or more layers 124-1, 124-2, 124-3, which can be differentiated from the outer layer 122 and optionally from one another essentially by color and/or acoustically. The function of the indicator layer 124 is explained in the following context on the basis of
[0055] With regard to the core material, it should be pointed out that it preferably consists of a material and/or a material mixture, at least one component of which is suitable for providing the desired shielding properties for ionizing radiation. For example, the core may be made of pure lead or pure tin or may consist of a blend of materials together with lead oxide and/or tin oxide such as lead vinyl or lead-rubber. For example, the core may be made of rolled elemental lead. Alternatively, elemental lead, i.e., pure lead or lead oxide or elemental tin or tin oxide, or alternatively, a mixture of the preceding substances in powder form may be mixed with a carrier material, for example, PVC, natural rubber or synthetic rubber. Sheeting produced from this material can then be cut to size in a suitable shape to be used as the core 110 for radiation shielding elements 101.
[0056] As already described in the introduction, depending on the structure of the core 110 it may be problematical if the objects for inspection become contaminated with abraded core material due to attack by friction on the objects for inspection conveyed through the inspection system. Alternatively, the attack by friction taking place continuously during operation as intended can lead to a reduction in the material thickness of the radiation shielding elements, although it should not fall below a predetermined level required for the shielding effect.
[0057] To prevent one or both problems, it is proposed here that the core 110 of the radiation shielding elements 101 should be encapsulated in a protective layer 120, which is described above in conjunction with
[0058] The protective layer 120 having at least one outer layer 122 and at least one indicator layer 124 is exposed to constant attack by friction during operation as intended. The operation as intended corresponds to step S1 in the flow chart.
[0059] In a monitoring step S2 for example by means of visual inspection, the radiation shielding elements 101 are visually inspected to ascertain whether the at least one indicator layer 124 has become visible due to abrasion of the at least one outer layer 122. As long as it is ascertained in step S2 that the indicator layer 124 is not visible, the method returns to step S1 via the branch N1.
[0060] In the first embodiment A, the indicator layer 124 consists of only a single indicator layer 124-1. In other words, as soon as it is ascertained in step S2 that this single indicator layer 124-1 has become visible, the method goes directly via branch J1 to step S3, where replacement of the affected radiation shielding element 101 takes place promptly or is at least initiated.
[0061] In the second embodiment A, the indicator 124 consists of at least two indicator layers 124-1, 124-2, which are arranged one above the other and can be differentiated from one another by color. It is advantageous here, if the second indicator layer 124-2, which is closer to the core 110, is at least exactly as thick as the first indicator layer 124-1 situated above it. This has the advantage that it is possible to expect that the abrasion of the second indicator layer 124-2 occurring during operation will last almost exactly as long as abrasion of the first indicator layer 124-1. In the second embodiment B, the method after step S2 does not proceed to step S3, with the first indicator layer 124-1 becoming visible, but instead proceeds to step S4.
[0062] In step S4, a timer is started first. In the simplest case, this may consist of recording the point in time when the first indicator layer 124-1 becomes visible. It would also be conceivable for a functionality of the system control to implement an electronic timer, which can be started by a corresponding input.
[0063] Step S4 is followed by step S5, which corresponds essentially to step S1, i.e., the use of the radiation shielding elements 101 as intended, in which the usual attack by friction and thus abrasion of the first indicator 124-1 that has become visible takes place. Accordingly, in step S6, which corresponds essentially to step S2, there is a check on whether or not the second indicator layer 124-2, which is arranged beneath the first indicator layer 124-1, has become visible. As long as the second indicator layer 124-2 has not become visible, the method returns to step S5 via the branch N2.
[0064] As soon as the second indicator layer 124-2 has become visible, the method proceeds via branch J2 to step S7, in which essentially the point in time when the second indicator layer 124-2 becomes visible is detected by stopping the manual or electronic timer. Therefore, this determines the period of time T during which the first indicator layer 124-1 has become abraded due to use as intended and as customary in that location.
[0065] The period of time T thereby ascertained provides a measure of the expected duration of abrasion of the second indicator layer 124-2. Therefore, the user of the system has approximately the period of time T available until the radiation shielding element 101 thereby affected must be replaced. In other words, when the period of time T for abrasion of the first indicator layer 124-1 has lasted approximately one month, it is to be expected that the second indicator 124-2, which has approximately the same thickness will also withstand approximately one month. Therefore, the method proceeds from step S7 to step S8 with a second timer, which ascertains whether the available time T has elapsed. A safety margin can advantageously be provided, consisting of the fact that a percentage P % of less than 100% of the time T determined is assumed for the period of time measured by the timer in step S8. In the variant B, the branch t<T of the method returns directly to step S8, so the path is additionally labeled as B.
[0066] As soon as it is ascertained in step S8 that the time T has elapsed (optionally reduced by P %), the method goes to step S3, in which the radiation shielding element 101 affected is replaced promptly.
[0067] In a particularly advantageous embodiment C, the indicator layer 124 consists of three layers 124-1, 124-2, 124-3, which can be differentiated from one another by color, as shown in
[0068] In the third embodiment C, another step S9, which is integrated into the timer loop of step S8 (instead of the path labeled as B) is also provided in this method, and in addition to the end of time T (optionally reduced by P %), there is also a check on whether the third indicator layer 124-2 has become visible. If the third indicator layer 124-3 becomes visible before the end of time T (optionally reduced by P %), then the method returns by way of the path J3 to step S3, in which the radiation shielding element 101 in question is replaced.
[0069] Alternatively, the method C may be designed, so that it fundamentally always takes place by way of step S9, so that even after the end of time T (optionally reduced by P %), the method advances to step S3 only when the third indicator layer 124-3 has become visible. Therefore, the protective layer 120 surrounding the core 110 is utilized to the maximum extent.
[0070] Since the third indicator layer 124-3 actually functions only as a last warning, this layer may be designed to be thinner than the first and second indicator layers 124-1 and 124-2.
[0071] As explained in the introduction, one layer of the indicator layer may be designed as a textured layer. This can be used in principle in all the embodiments described above. The textured layer with an acoustic indicator functionality may also be used in all embodiments to particular advantage. In the embodiments having two or three layers in the indicator layer, the acoustic indicator functionality is preferably integrated into the second or third layers only by means of texture.