FLUID CONTROL DEVICE
20220403835 · 2022-12-22
Inventors
Cpc classification
F04B17/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2207/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid control device includes a piezoelectric pump, a piezoelectric pump, a container, and a control unit. The piezoelectric pumps and are connected in series. The piezoelectric pump is an upstream-side pump, and the piezoelectric pump is a downstream-side pump. The control unit controls driving of the piezoelectric pumps. The control unit makes the driving start timing of the piezoelectric pump on an upstream side earlier than the driving start timing of the piezoelectric pump on a downstream side.
Claims
1. A fluid control device comprising: a first pump having a first hole and a second hole and configured to move a fluid between the first hole and the second hole; a second pump having a third hole and a fourth hole and configured to move a fluid between the third hole and the fourth hole; a container; a first communicating path communicating with the second hole and the third hole; a second communicating path communicating with the fourth hole and the container; and a first control unit configured to control driving of the first pump and the second pump, wherein the first control unit starts or stops driving of the first pump and the second pump, and wherein the first control unit makes a driving start timing of an upstream-side pump with respect to the fluid earlier than a driving start timing of a downstream-side pump with respect to the fluid, the upstream-side pump being one of the first pump and the second pump, the downstream-side pump being another one of the first pump and the second pump.
2. The fluid control device according to claim 1, wherein the first control unit repeats control of the first pump and control of the second pump in a predetermined driving control cycle, and wherein, in the driving control cycle, the first control unit makes the driving start timing of the upstream-side pump earlier than the driving start timing of the downstream-side pump.
3. The fluid control device according to claim 1, wherein the first control unit reduces a current value for the downstream-side pump.
4. The fluid control device according to claim 3, wherein the first control unit makes the current value for the downstream-side pump and a current value for the upstream-side pump equal to each other.
5. The fluid control device according to claim 1, wherein the first control unit is comprised of an MCU functioning as a control factor of a temperature change by starting and stopping the driving of the first pump and the second pump and instructing a current value.
6. The fluid control device according to claim 1, further comprising: a valve provided in the second communicating path and configured to switch between opening the second communicating path to outside and closing the second communicating path from the outside; and a second control unit configured to control opening and closing of the valve, wherein the second control unit starts closing the valve at the driving start timing of the upstream-side pump and starts opening the valve when at least the first pump or the second pump stops.
7. The fluid control device according to claim 6, wherein the second control unit controls a pressure of the container by opening or closing the valve.
8. The fluid control device according to claim 6, wherein the first control unit drives the upstream-side pump or the downstream-side pump in a part of a period in which the valve opens, and wherein the first control unit makes a driving voltage for the upstream-side pump or the downstream-side pump to be driven lower than the driving voltage when the valve closes.
9. The fluid control device according to claim 8, wherein the first control unit drives only the upstream-side pump in the part of the period in which the valve opens.
10. The fluid control device according to claim 7, wherein the first control unit performs driving in a period in which the valve opens in succession after driving in a period in which the valve closes.
11. The fluid control device according to claim 1, wherein a voltage for the upstream-side pump during driving has a higher transient change rate than a voltage for the downstream-side pump during the driving.
12. The fluid control device according to claim 2, wherein the first control unit reduces a current value for the downstream-side pump.
13. The fluid control device according to claim 2, wherein the first control unit is comprised of an MCU functioning as a control factor of a temperature change by starting and stopping the driving of the first pump and the second pump and instructing a current value.
14. The fluid control device according to claim 3, wherein the first control unit is comprised of an MCU functioning as a control factor of a temperature change by starting and stopping the driving of the first pump and the second pump and instructing a current value.
15. The fluid control device according to claim 4 wherein the first control unit is comprised of an MCU functioning as a control factor of a temperature change by starting and stopping the driving of the first pump and the second pump and instructing a current value.
16. The fluid control device according to claim 2, further comprising: a valve provided in the second communicating path and configured to switch between opening the second communicating path to outside and closing the second communicating path from the outside; and a second control unit configured to control opening and closing of the valve, wherein the second control unit starts closing the valve at the driving start timing of the upstream-side pump and starts opening the valve when at least the first pump or the second pump stops.
17. The fluid control device according to claim 3, further comprising: a valve provided in the second communicating path and configured to switch between opening the second communicating path to outside and closing the second communicating path from the outside; and a second control unit configured to control opening and closing of the valve, wherein the second control unit starts closing the valve at the driving start timing of the upstream-side pump and starts opening the valve when at least the first pump or the second pump stops.
18. The fluid control device according to claim 4, further comprising: a valve provided in the second communicating path and configured to switch between opening the second communicating path to outside and closing the second communicating path from the outside; and a second control unit configured to control opening and closing of the valve, wherein the second control unit starts closing the valve at the driving start timing of the upstream-side pump and starts opening the valve when at least the first pump or the second pump stops.
19. The fluid control device according to claim 5, further comprising: a valve provided in the second communicating path and configured to switch between opening the second communicating path to outside and closing the second communicating path from the outside; and a second control unit configured to control opening and closing of the valve, wherein the second control unit starts closing the valve at the driving start timing of the upstream-side pump and starts opening the valve when at least the first pump or the second pump stops.
20. The fluid control device according to claim 7, wherein the first control unit drives the upstream-side pump or the downstream-side pump in a part of a period in which the valve opens, and wherein the first control unit makes a driving voltage for the upstream-side pump or the downstream-side pump to be driven lower than the driving voltage when the valve closes.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
First Embodiment
[0036] A fluid control device according to the first embodiment of the present disclosure will be described with reference to the drawings.
[0037] As illustrated in
[0038] The piezoelectric pump 21 has a hole 211 and a hole 212 provided on a housing. The piezoelectric pump 21 includes a piezoelectric element. The housing includes a pump chamber. The pump chamber communicates with the holes 211 and 212. The housing, the pump chamber, and the piezoelectric element are not illustrated in the drawing.
[0039] The piezoelectric pump 21 moves a fluid between the holes 211 and 212 by changing the volume or pressure of the pump chamber using the displacement of the piezoelectric element caused by a driving voltage. In this embodiment, the hole 211 is a suction inlet, and the hole 212 is a discharge outlet. The piezoelectric pump 21 corresponds to a “first pump” of the present disclosure.
[0040] The piezoelectric pump 22 has a hole 221 and a hole 222 provided on a housing. The piezoelectric pump 22 includes a piezoelectric element. The housing includes a pump chamber. The pump chamber communicates with the holes 221 and 222. The housing, the pump chamber, and the piezoelectric element are not illustrated in the drawing.
[0041] The piezoelectric pump 22 moves a fluid between the holes 221 and 222 by changing the volume or pressure of the pump chamber using the displacement of the piezoelectric element caused by a driving voltage. In this embodiment, the hole 221 is a suction inlet, and the hole 222 is a discharge outlet. The piezoelectric pump 22 corresponds to a “second pump” of the present disclosure.
[0042] The communicating path 51 is tubular. The hole 211 of the piezoelectric pump 21 and the hole 222 of the piezoelectric pump 22 communicate with each other via the communicating path 51. The communicating path 52 is tubular. The hole 221 of the piezoelectric pump 22 and the container 40 communicate with each other via the communicating path 52. The communicating path 51 corresponds to a “first communicating path” of the present disclosure, and the communicating path 52 corresponds to a “second communicating path” of the present disclosure.
[0043] The valve 30 is connected to the communicating path 52. The valve 30 opens the inside of the communicating path 52 to the outside (valve open state) or closes the inside of the communicating path 52 from the outside (valve close state) in response a valve control signal. By controlling the opening and closing of the valve 30 as appropriate, the change in the pressure of the container 40 can be stably controlled. This also contributes to the reduction of the variation in a temperature change rate to be described below.
[0044] The control unit 60 generates driving signals for the piezoelectric pumps 21 and 22 and supplies these driving signals to the respective piezoelectric pumps 21 and 22. The control unit 60 generates a valve control signal and supplies the valve control signal to the valve 30. The control unit 60 performs driving control of the piezoelectric pumps 21 and 22 and opening/closing control of the valve 30 in synchronization with each other. The control unit 60 repeats the driving control of the piezoelectric pumps 21 and 22 and the opening/closing control of the valve 30 in a driving control cycle. The driving control cycle is set in advance.
[0045] In outline, the fluid control device 10 drives the piezoelectric pumps 21 and 22 when performing the closing control of the valve 30, moves a fluid from the container 40 to the communicating path 52, the piezoelectric pump 22, the communicating path 51, and the piezoelectric pump 21 in this order, and discharges the fluid from the hole 212 of the piezoelectric pump 21. That is, the piezoelectric pump 22 corresponds to an “upstream-side pump” of the present disclosure, and the piezoelectric pump 21 corresponds to a “downstream-side pump” of the present disclosure. The fluid control device 10 stops the piezoelectric pumps 21 and 22 and performs the opening control of the valve 30. The fluid control device 10 repeats these operations in the driving control cycle.
[0046] A configuration according to this embodiment is more effective in the case where the driving control and the opening/closing control are repeated, but is also applicable to the case where the driving control and the opening/closing control are performed only once.
[0047] (Description of Details of Control)
[0048]
[0049] As illustrated in
[0050] In a state ST2 subsequent to the state ST1, the fluid control device 10 maintains the closed state of the valve 30 (the valve 30: CL) and starts the driving of the piezoelectric pump 21 (the piezoelectric pump 21: ON) while maintaining the driving state of the piezoelectric pump 22 (the piezoelectric pump 22: ON).
[0051] In a state ST3 subsequent to the state ST2, the fluid control device 10 performs the opening control of the valve 30 (the valve 30: OP). At the same time, the fluid control device 10 stops the piezoelectric pumps 21 and 22 (the piezoelectric pumps 21 and 22: OFF).
[0052] The fluid control device 10 performs a set of these states ST1, ST2, and ST3 in one driving control cycle and repeats this control.
[0053] Thus, the fluid control device 10 drives an upstream-side pump earlier than a downstream-side pump in one driving control cycle.
[0054] For achievement of this control, the control unit 60 in the fluid control device 10 performs the control process illustrated in
[0055] As illustrated in
[0056] The control unit 60 refers to the measured time and continues the time measurement until a delay start time (S104: NO). Upon reaching the delay start time (S104: YES), the control unit 60 starts a downstream-side pump (the piezoelectric pump 21 in the first embodiment) (S105).
[0057] The control unit 60 causes the upstream-side pump and the downstream-side pump to continue respective operations until a pump stop time (S106: NO).
[0058] Upon reaching the pump stop time (S106: YES), the control unit 60 stops the upstream-side pump and the downstream-side pump (S107). The control unit 60 performs the opening control of the valve 30 (S108). Steps S107 and S108 are performed at substantially the same time. Steps S107 and S108 may be performed with some time differences within the range where the functions of the fluid control device 10 can be achieved.
[0059] The fluid control device 10 waits for a predetermined time period in the state where the upstream-side pump and the downstream-side pump stop and the valve 30 is under the opening control (S109), ends one driving control cycle, and returns to step S101.
[0060] Thus, in the fluid control device 10, the downstream-side pump starts the operation thereof in the state where a fluid continuously flows thereto in response to the operation of the upstream-side pump. Accordingly, the temperature change rate of the downstream-side pump is less likely to vary even if the temperature of the downstream-side pump varies during the continuous operation of the downstream-side pump. That is, the temperature change rate of the downstream-side pump becomes stable. This leads to the suppression of occurrence of a failure in the downstream-side pump.
[0061] The temperature of the upstream-side pump is relatively lower than that of the downstream-side pump. Accordingly, the fluid control device 10 can suppress the occurrence of failures in a plurality of series-connected pumps.
[0062] (Concrete Example of Driving Signal Generated by Control Unit 60 for Piezoelectric Pumps 21 and 22)
[0063]
[0064] As illustrated in
[0065] The fluid control device 10 starts to apply the driving voltage to the piezoelectric pump 21, which is the downstream-side pump, after a lapse of a delay time τ from the start timing to. At that time, the fluid control device 10 gradually increases the driving voltage at a predetermined voltage change rate. It is desired that the delay time τ be shorter than, for example, the timing at which the transition from a flow rate mode to a pressure mode is made. The flow rate mode is a mode in which the pressure is relatively low and difficult to increase and the flow rate is large. The pressure mode is a mode in which the pressure is relatively high and the flow rate is difficult to increase. It is desired that the delay time τ be shorter than, for example, the time required to reach approximately one-third of a pressure having the largest absolute value, that is, the pressure immediately before the valve 30 is subjected to the opening control.
[0066] At the timing (time) t2, the fluid control device 10 sets the driving voltage being applied to the piezoelectric pump 21 at a normal operation driving voltage Vdd1 and keeps the driving voltage constant thereafter. It is desired that the driving voltage Vdd1 for the piezoelectric pump 21 be lower than the driving voltage Vdd2 for the piezoelectric pump 22. As a result, the increase in the temperature of the downstream-side pump is easily suppressed.
[0067] The fluid control device 10 stops driving the piezoelectric pumps 21 and 22 after a lapse of the driving time Ts1 from the start timing to.
[0068] With such control, the application time of a driving voltage to the piezoelectric pump 21 becomes shorter than that of a driving voltage to the piezoelectric pump 22 as described above. That is, the application time of a driving voltage to the downstream-side pump becomes shorter than that of a driving voltage to the upstream-side pump. As a result, the increase in the temperature of the downstream-side pump is suppressed.
[0069] The application time of the normal operation driving voltage Vdd1 to the piezoelectric pump 21, which is the downstream-side pump, becomes shorter than that of the normal operation driving voltage Vdd2 to the piezoelectric pump 22, which is the upstream-side pump. As a result, the increase in the temperature of the downstream-side pump is further suppressed.
[0070] (Pressure Change Made by Configuration of Fluid Control Device 10)
[0071]
[0072] As illustrated in
[0073] (Effect of Fluid Control Device 10 on Temperature Change Rate)
[0074]
[0075] As illustrated in
[0076] The variation in temperature change rate can be defined by, for example, a difference between difference values between an actually measured value and a linear approximate value at a plurality of times. For example, definition can be performed using a difference ∇tab between a difference value Δta between an actually measured value and a linear approximate value at a time to and a difference value Δtb between an actually measured value and a linear approximate value at a time tb (different from ta). Accordingly, the smaller the difference ∇tab is, the smaller the variation in temperature change rate is. The larger the difference ∇tab is, the larger the variation in temperature change rate is.
[0077] Thus, as illustrated in
[0078] The reduction in the variation in temperature change rate leads to the suppression of a rapid temperature change. If such a rapid temperature change occurs, a stress is applied to a piezoelectric pump. Accordingly, by suppressing a rapid temperature change, the fluid control device 10 can prevent the downstream-side pump from being broken. Although not illustrated, the temperature of the upstream-side pump is lower than that of the downstream-side pump. The higher the temperature is, the larger the adverse effect on a piezoelectric pump is. Accordingly, the upstream-side pump with a low temperature can also be prevented from being broken.
[0079] As a result, the fluid control device 10 can suppress the occurrence of the failures caused by the heat including the breakage of a plurality of series-connected pumps.
[0080] The rate of change of a driving voltage for the piezoelectric pump 21 may be lower than that of a driving voltage for the piezoelectric pump 22 at the time of transition in the fluid control device 10. As a result, the rapid temperature change of the downstream-side pump can be further reduced. The fluid control device 10 can further suppress the occurrence of the failures caused by the heat in a plurality of series-connected pumps.
[0081] (Exemplary Specific Circuit Configuration of Control Unit 60)
[0082] The control units 60 according to the first and second embodiments described above can be obtained using, for example, the following configuration.
[0083] As illustrated in
[0084] The MCU 61 is connected to the power supply circuits 621 and 622, the driving voltage generation circuits 631 and 632, and the valve control signal generation circuit 64. Power supply voltages are supplied from a battery 70 to the MCU 61 and the power supply circuits 621 and 622. The MCU 61 performs driving control of the power supply circuits 621 and 622, the driving voltage generation circuits 631 and 632, and the valve control signal generation circuit 64. For example, the control of a driving voltage value, the control of output timing of a driving voltage, and the control of output timing of a valve control signal are performed.
[0085] The power supply circuit 621 converts a power supply voltage into a voltage to be applied to the piezoelectric pump 21 and outputs the voltage to the driving voltage generation circuit 631. The power supply circuit 622 converts a power supply voltage into a voltage to be applied to the piezoelectric pump 22 and outputs the voltage to the driving voltage generation circuit 632.
[0086] The driving voltage generation circuit 631 converts a voltage from the power supply circuit 621 into a waveform for driving the piezoelectric pump 21 and outputs it to the piezoelectric pump 21.
[0087] The driving voltage generation circuit 632 converts a voltage from the power supply circuit 622 into a waveform for driving the piezoelectric pump 22 and outputs it to the piezoelectric pump 22.
[0088] The valve control signal generation circuit 64 generates a valve control signal for the closing control and a valve control signal for the opening control and outputs them to the valve 30.
[0089] The control unit 60 may have a configuration in which a first control unit for applying a driving voltage to a piezoelectric pump and a second control unit for outputting a control signal to a valve are provided separately. However, by packaging the first control unit and the second control unit into a single element, the driving signal (driving voltage) and the valve control signal can be easily synchronized with each other.
[0090] The control unit can be formed using the following various circuit configurations.
[0091] As illustrated in
[0092] Accordingly, in the case where a plurality of piezoelectric pumps are subjected to driving control as described above, the same number of driving voltage generation circuits 630 as the piezoelectric pumps is provided.
[0093] The driving voltage generation circuit 630 is a full bridge circuit including an FET 1, an FET 2, an FET 3, and an FET 4. The gates of the FETs 1, 2, 3, and 4 are connected to the MCU 61.
[0094] The drains of the FETs 1 and 3 are connected to each other. A voltage Vc obtained from the power supply voltage is supplied to the drains of the FETs 1 and 3.
[0095] The source of the FET 1 is connected to the drain of the FET 2, and the source of the FET 2 is connected to a control reference voltage (Vg point) of the control unit 60X via a resistance element Rs. The source of the FET 3 is connected to the drain of the FET 4, and the source of the FET 4 is connected to the control reference voltage (Vg point) of the control unit 60X. The reference potential (Vg point) of the control unit 60X is connected to the reference potential of the fluid control device 10 via the resistance element Rs.
[0096] A node between the source of the FET 1 and the drain of the FET 2 is connected to one terminal of the piezoelectric element 200, and a node between the source of the FET 3 and the drain of the FET 4 is connected to the other terminal of the piezoelectric element 200.
[0097] The MCU 61 performs, in a first control state, ON control (conduction control) of the FETs 1 and 4 and OFF control (open control) of the FETs 2 and 3. The MCU 61 performs, in a second control state, the OFF control (open control) of the FETs 1 and 4 and the ON control (conduction control) of the FETs 2 and 3. The MCU 61 performs the first control state and the second control state in this order. At that time, the MCU 61 performs the control in such a manner that the time period during which the first control state and the second control state are sequentially performed becomes equal to the period (inverse of a resonant frequency) of a piezoelectric pump (the piezoelectric element 200). As a result, a driving voltage is applied to the piezoelectric element 200, and the piezoelectric pump is driven.
Second Embodiment
[0098] A fluid control device according to the second embodiment of the present disclosure will be described with reference to the drawings.
[0099] As illustrated in
[0100] When the current limiting is not performed, a driving current Idd1 for the piezoelectric pump 21, which is a downstream-side pump, is larger than a driving current Idd2 for the piezoelectric pump 22, which is an upstream-side pump.
[0101] The control unit 60A limits the driving current Idd1.
[0102]
[0103] Specifically, as illustrated in
[0104]
[0105] As illustrated in
[0106] Thus, the fluid control device 10A can suppress the increase in the temperature of the downstream-side pump while obtaining an operational effect similar to an operational effect obtained by the fluid control device 10.
[0107] (Exemplary Specific Circuit Configuration of Control Unit 60A)
[0108] The control unit 60A has, for example, the circuit configuration illustrated in
[0109] The control unit 60AX includes the current limiting circuit 65. The current limiting circuit 65 is connected to at least the driving voltage generation circuit 631 for the piezoelectric pump 21.
[0110] The current limiting circuit 65 includes a transistor Qcl1, a transistor Qcl2, a transistor Rcl1, a resistance element Rcl2, and a capacitor Ccl0. The transistors Qcl1 and Qcl2 are ntn transistors.
[0111] The base of the transistor Qcl1 is connected to a supply point of the voltage Vc via the transistor Rcl1. The collector of the transistor Qcl1 is connected to a control reference voltage Vg (the node between the sources of the FETs 2 and 4). The collector of the transistor Qcl1 is also connected to the reference potential of the fluid control device 10 via the capacitor Ccl0.
[0112] The emitter of the transistor Qcl1 is connected to the base of the transistor Qcl2. The base of the transistor Qcl2 is connected to the reference potential of the fluid control device 10 via a resistance element Rcl2.
[0113] The collector of the transistor Qcl2 is connected to the base of the transistor Qcl1. The emitter of the transistor Qcl2 is connected to the reference potential of the fluid control device 10.
[0114] The current limiting circuit 65 having the above configuration can limit the magnitude of the driving current Idd1 flowing through the piezoelectric pump 21. At that time, by setting the resistance value of the resistance element Rcl2 and the capacitance of the capacitor Ccl0 as appropriate, the control unit 60AX can adjust the ON/OFF timings of the transistors Qcl1 and Qcl2 and make the magnitude of the driving current Idd1 equal to the magnitude of the driving current Idd2.
Third Embodiment
[0115] A fluid control device according to the third embodiment of the present disclosure will be described with reference to the drawings. A fluid control device according to the third embodiment differs from the fluid control device 10 according to the first embodiment in details of control processing. The other configuration and control processing of a fluid control device according to the third embodiment are similar to those of a fluid control device according to the first embodiment, and the description thereof will be omitted.
[0116] A fluid control device according to the third embodiment mainly performs a suction operation and also performs an exhaust operation. Specifically, a fluid control device according to the third embodiment performs control to be described below.
[0117]
[0118] As illustrated in
[0119] In a state ST2A subsequent to the state ST1A, the fluid control device maintains the closed state of the valve 30 (the valve 30: CL) and starts the driving of the piezoelectric pump 21 (the piezoelectric pump 21: ON) while maintaining the driving state of the piezoelectric pump 22 (the piezoelectric pump 22: ON).
[0120] In a state ST3A subsequent to the state ST2A, the fluid control device performs the opening control of the valve 30 (the valve: OP) and stops the piezoelectric pump 21 (the piezoelectric pump 21: OFF). At that time, the fluid control device maintains the driving of the piezoelectric pump 22 (the piezoelectric pump 22: ON). Here, the fluid control device makes a driving voltage Vdd2v for the piezoelectric pump 22 lower than the driving voltage Vdd2 in the state ST2A (see
[0121] That is, the fluid control device sets the driving voltage Vdd2v for the piezoelectric pump 22 to an exhaust driving voltage in the state ST3A. The exhaust driving voltage is a voltage at which almost no fluid is sucked from the container 40 and an external fluid (e.g., air) can be sucked from the valve 30 and discharged to the outside via the communicating path 52, the piezoelectric pump 22, the communicating path 51, and the piezoelectric pump 21.
[0122] In a state ST4A subsequent to the state ST3A, the fluid control device maintains the open state of the valve 30 (the valve 30: OP) and stops the piezoelectric pumps 21 and 22 (the piezoelectric pumps 21 and 22: OFF).
[0123] That is, as illustrated in
[0124] The fluid control device performs a set of these states ST1A, ST2A, ST3A, and ST4A in one driving control cycle and repeats this control.
[0125] Thus, in one driving control cycle, the fluid control device drives the upstream-side pump earlier than the downstream-side pump and performs exhaust by driving only the upstream-side pump.
[0126] For achievement of this control, a control unit in the fluid control device performs the control process illustrated in
[0127] As illustrated in
[0128] The control unit refers to the measured time and continues the time measurement until a delay start time (S104: NO). Upon reaching the delay start time (S104: YES), the control unit starts a downstream-side pump (the piezoelectric pump 21 in the third embodiment) (S105).
[0129] The control unit causes the upstream-side pump and the downstream-side pump to continue respective operations until a pump stop time (S106: NO).
[0130] Upon reaching the pump stop time (S106: YES), the control unit stops the downstream-side pump (S111). The control unit performs the opening control of the valve 30 (S108). Steps S111 and S108 are performed at substantially the same time. Steps S111 and S108 may be performed with some time differences within the range where the functions of the fluid control device can be achieved.
[0131] The control unit stops the upstream-side pump after a lapse of a predetermined time period (exhaust time period) from step S111 (S112).
[0132] The fluid control device waits for a predetermined time period again in the state where the upstream-side pump and the downstream-side pump stop and the valve 30 is under the opening control (S109), ends one driving control cycle, and returns to step S101.
[0133] Thus, a fluid control device according to the third embodiment performs an exhaust operation using only an upstream-side pump. An upstream-side pump (the piezoelectric pump 22 in the above example) has a larger temperature difference between a suck side (the communicating path 52 side) and an exhaust side (the communicating path 51 side) than a downstream-side pump (the piezoelectric pump 21 in the above example). Thus, the larger the temperature difference is, the larger the temperature reduction effect obtained by exhaust is. Accordingly, when a fluid control device according to the third embodiment performs control, the increase in the temperature of the upstream-side pump can be suppressed and the temperature of a fluid to be sucked into the downstream-side pump can also be reduced. This leads to the suppression of increase in the temperature of the downstream-side pump.
[0134]
[0135] As illustrated in
Fourth Embodiment
[0136] A fluid control device according to the fourth embodiment of the present disclosure will be described with reference to the drawing. A fluid control device according to the fourth embodiment differs from a fluid control device according to the third embodiment in that the fluid control device according to the fourth embodiment performs current limiting like a fluid control device according to the second embodiment. The other configuration and control processing of a fluid control device according to the fourth embodiment are similar to those of a fluid control device according to the third embodiment, and the description thereof will be omitted.
[0137]
[0138] As illustrated in
Fifth Embodiment
[0139] A fluid control device according to the fifth embodiment of the present disclosure will be described with reference to the drawings. A fluid control device according to the fifth embodiment differs from a fluid control device according to the third embodiment in that the order of the exhaust time Ts3 and the non-driving time Ts2 are reversed. The other configuration and control processing of a fluid control device according to the fifth embodiment are similar to those of a fluid control device according to the third embodiment, and the description thereof will be omitted.
[0140]
[0141] As illustrated in
[0142] In a state ST2B subsequent to the state ST1B, the fluid control device maintains the closed state of the valve 30 (the valve 30: CL) and starts the driving of the piezoelectric pump 21 (the piezoelectric pump 21: ON) while maintaining the driving state of the piezoelectric pump 22 (the piezoelectric pump 22: ON).
[0143] In a state ST3B subsequent to the state ST2B, the fluid control device performs the opening control of the valve 30 (the valve 30: OP) and stops the piezoelectric pumps 21 and 22 (the piezoelectric pumps 21 and 22: OFF).
[0144] In a state ST4B subsequent to the state ST3B, the fluid control device maintains the open state of the valve 30 and the stop state of the piezoelectric pump 21 (the valve: OP, the piezoelectric pump 21: OFF) and starts the driving of the piezoelectric pump 22 (the piezoelectric pump 22: ON). Here, the fluid control device makes the driving voltage Vdd2v for the piezoelectric pump 22 lower than the driving voltage Vdd2 in the state ST2B (see
[0145] That is, the fluid control device sets the driving voltage Vdd2v for the piezoelectric pump 22 to the above exhaust driving voltage in the state ST4B.
[0146] That is, as illustrated in
[0147] The fluid control device performs a set of these states ST1B, ST2B, ST3B, and ST4B in one driving control cycle and repeats this control. That is, the fluid control device continuously performs driving control upon the upstream-side pump in the order from exhaust driving to suction driving while changing a driving voltage.
[0148] Thus, the fluid control device drives the upstream-side pump earlier than the downstream-side pump and performs exhaust by driving only the upstream-side pump in one driving control cycle and performs the driving of the upstream-side pump in the next cycle subsequent to this exhaust.
[0149] For achievement of this control, a control unit in the fluid control device performs the control process illustrated in
[0150] As illustrated in
[0151] The control unit refers to the measured time and continues the time measurement until a delay start time (S104: NO). Upon reaching the delay start time (S104: YES), the control unit starts a downstream-side pump (the piezoelectric pump 21 in the fifth embodiment) (S105).
[0152] The control unit causes the upstream-side pump and the downstream-side pump to continue respective operations until a pump stop time (S106: NO).
[0153] Upon reaching the pump stop time (S106: YES), the control unit stops the upstream-side pump and the downstream-side pump (S107). The control unit performs the opening control of the valve 30 (S108). Steps S107 and S108 are performed at substantially the same time. Steps S107 and S108 may be performed with some time differences within the range where the functions of the fluid control device can be achieved.
[0154] The fluid control device stops the upstream-side pump and the downstream-side pump and waits for a predetermined time period in the state where the valve 30 is under the opening control (S109). After waiting for the predetermined time period, the fluid control device starts the driving of the upstream-side pump as an exhaust operation (S121). After performing the exhaust operation for a predetermined time period, the fluid control device ends one driving control cycle and returns to step S101.
[0155] Even with the above configuration and the above control, a fluid control device according to the fifth embodiment can obtain an operational effect similar to an operational effect obtained by a fluid control device according to the third embodiment. Furthermore, a fluid control device according to the fifth embodiment can perform exhaust with more certainty even if the opening control timing of the valve 30 delays.
[0156] A fluid control device according to the fifth embodiment may perform control illustrated in
[0157] As illustrated in
Sixth Embodiment
[0158] A fluid control device according to the sixth embodiment of the present disclosure will be described with reference to the drawings.
[0159] As illustrated in
[0160] In the fluid control device 10B, the hole 212 of the piezoelectric pump 21 and the hole 221 of the piezoelectric pump 22 communicate with each other via the communicating path 51. The hole 222 of the piezoelectric pump 22 and a container 40B communicate with each other via the communicating path 52. Accordingly, in the fluid control device 10B, the piezoelectric pump 21 is an upstream-side pump, and the piezoelectric pump 22 is a downstream-side pump.
[0161] Like the fluid control device 10, the fluid control device 10B in which a fluid flows into the container 40B can also suppress the occurrence of failures caused by the heat including breakage of a plurality of series-connected pumps by performing the above control upon the upstream-side pump and the downstream-side pump.
[0162] (Another Method of Achieving Current Limiting Function)
[0163]
[0164] As illustrated in
[0165] The MCU 61 measures the control reference voltage Vg of the driving voltage generation circuit 631. The MCU 61 generates a current control signal (current control voltage) Vu in accordance with the level of the control reference voltage Vg and outputs the current control signal Vu to a power supply circuit 620. The level of the control reference voltage Vg is based on a current I (corresponding to the driving current Idd1) flowing through the resistance element Rs. The MCU 61 generates the current control signal (current control voltage) Vu from the control reference voltage Vg corresponding to the driving current Idd1 such that the driving current Idd1 has the same level as the driving current Idd2, and outputs the current control signal Vu to the power supply circuit 620.
[0166] The power supply circuit 620 include, for example, the control IC 629, a switching element Q62, an inductor L62, a diode D62, a capacitor C62, a resistance element R621, a resistance element R622, and a resistance element R623 as illustrated in
[0167] The gate of the switching element Q62 is connected to the control IC 629, the drain of the switching element Q62 is connected to the output side of the inductor L62, and the source of the switching element Q62 is connected to the reference potential.
[0168] A series circuit of the resistance elements R621 and R622 is connected between the output terminal and the reference potential. A voltage division point between the resistance elements R621 and R622 is connected to the control IC 629. The resistance element R623 is connected between the MCU 61 and the control IC 629.
[0169] The power supply circuit 620 controls the voltage Vc to be applied to the driving voltage generation circuit 631 to a predetermined value by the ON/OFF control of the switching element Q62 performed by the control IC 629. At that time, the voltage dividing of the voltage Vc by the resistance elements R621 and R622 is fed back to the control IC 629. The control IC 629 refers to this voltage and controls the voltage Vc substantially constant.
[0170] The control IC 629 adjusts the voltage Vc by referring to the current control signal (current control voltage) Vu from the MCU 61 and adjusting switching control. For example, upon receiving the current control signal (current control voltage) Vu for which current limiting is needed, the control IC 629 adjusts switching control to reduce the voltage Vc for a downstream-side pump.
[0171] With the above circuit configuration and the above control, the above current limiting can be achieved.
[0172] This control is achieved when a fluid is sucked from the container 40. When a fluid is flowed into the container 40, the control unit adjusts switching control to increase the voltage Vc for an upstream-side pump.
[0173] (Driving Voltage Generation Circuit According to Another Aspect)
[0174]
[0175] The H-bridge IC 651, to which the voltage Vc is supplied, outputs driving voltages having the same absolute value and opposite phases from a first output terminal and a second output terminal thereof upon receiving the outputs of the amplification circuit 653 and the phase inversion circuit 654 and supplies these driving voltages to the piezoelectric element 200. The piezoelectric element 200 is excited upon receiving the driving voltages, and a piezoelectric pump is driven.
[0176] The differential circuit 652 differentially amplifies a voltage across a resistance element R12 based on a current flowing through the piezoelectric element 200 and outputs the voltage to the amplification circuit 653. The amplification circuit 653 amplifies the output voltage of the differential circuit 652 and outputs the voltage to the H-bridge IC 651 and the phase inversion circuit 654. The phase inversion circuit 654 inverts the phase of the output voltage of the amplification circuit 653 and outputs the voltage to the H-bridge IC 651.
[0177] When such feedback control is performed, the piezoelectric element 200 is driven at an optimum frequency based on the impedances of respective circuit elements constituting the driving voltage generation circuit 650 and the piezoelectric element 200.
[0178] As illustrated in
[0179] The intermediate voltage generation circuit 655 includes an operational amplifier U10, a resistance element R13, a resistance element R14, a resistance element R15, a capacitor C3, and a capacitor C4.
[0180] The resistance elements R14 and R13 are connected in series in this order between a supply point of the voltage Vc and the reference potential. The capacitor C3 is connected in parallel to the resistance element R13. The capacitor C4 is connected in parallel to a series circuit of the resistance elements R14 and R13. A non-inverting input terminal of the operational amplifier U10 is connected to a node between the resistance elements R13 and R14. An output terminal of the operational amplifier U10 is connected to an inverting input terminal of the operational amplifier U10 via the resistance element R15. The intermediate voltage generation circuit 655 outputs, as an intermediate voltage Vm, a voltage of a terminal of the resistance element R15 opposite a terminal connected to the output terminal of the operational amplifier U10.
[0181] A first output terminal of the H-bridge IC 651 is connected to one of the terminals of the piezoelectric element 200 via a resistance element R11. A second output terminal of the H-bridge IC 651 is connected to the other terminal of the piezoelectric element 200 via a resistance element R12.
[0182] The differential circuit 652 includes an operational amplifier U3, a resistance element R1, a resistance element R2, a resistance element R3, a resistance element R4, a capacitor C5, a capacitor C6, a capacitor C7, and a capacitor C8.
[0183] A driving voltage V+ is supplied to the operational amplifier U3. An inverting input terminal of the operational amplifier U3 is connected to the piezoelectric element 200 side of the resistance element R12 for current detection via a parallel circuit of the resistance element R2 and the capacitor C5. A non-inverting input terminal of the operational amplifier U3 is connected to the H-bridge IC 651 side of the resistance element R12 via a parallel circuit of the resistance element R1 and the capacitor C6. The intermediate voltage Vm is supplied to the non-inverting input terminal of the operational amplifier U3 via a parallel circuit of the resistance element R4 and the capacitor C7. An output terminal of the operational amplifier U3 is connected to an inverting input terminal of the operational amplifier U3 via a parallel circuit of the resistance element R3 and the capacitor C8.
[0184] The amplification circuit 653 includes an operational amplifier U2, a resistance element R5, a resistance element R6, a resistance element R7, a capacitor C1, and a capacitor C2.
[0185] The driving voltage V+ is supplied to the operational amplifier U2. An inverting input terminal of the operational amplifier U2 is connected to the output terminal of the operational amplifier U3 in the differential circuit 652 via the capacitor C1 and the resistance element R5. A node between the capacitor C1 and the resistance element R5 is connected to the reference potential via the resistance element R7. One terminal of the capacitor C2 is connected to the node between the capacitor C1 and the resistance element R5, and the other terminal of the capacitor C2 is connected to one terminal of the resistance element R6. The other terminal of the resistance element R6 is connected to an inverting input terminal of the operational amplifier U2. The intermediate voltage Vm is supplied to a non-inverting input terminal of the operational amplifier U2. An output terminal of the operational amplifier U2 is connected to the one terminal of the resistance element R6. The output terminal of the operational amplifier U2 is also connected to the H-bridge IC 651.
[0186] The phase reversing circuit 654 includes an operational amplifier U1, a resistance element R8, a resistance element R9, and a resistance element R10.
[0187] The driving voltage V+ is supplied to the operational amplifier U1. An inverting input terminal of the operational amplifier U1 is connected to the output terminal of the operational amplifier U2 in the amplification circuit 653 via the resistance element R8. The intermediate voltage Vm is supplied to a non-inverting input terminal of the operational amplifier U1 via the resistance element R10. An output terminal of the operational amplifier U1 is connected to the inverting input terminal of the operational amplifier U1 via the resistance element R9. The output terminal of the operational amplifier U1 is also connected to the H-bridge IC 651.
[0188] The configurations of the above-described embodiments may be combined as appropriate, and the combined configurations can obtain respective operational effects. [0189] 10 fluid control device [0190] 10A fluid control device [0191] 10B fluid control device [0192] 21 piezoelectric pump [0193] 22 piezoelectric pump [0194] 30 valve [0195] 40 and 40B container [0196] 51 and 52 communicating path [0197] 60, 60A, 60AX and 60X control unit [0198] 61 MCU [0199] 64 valve control signal generation circuit [0200] 65 current limiting circuit [0201] 70 battery [0202] 200 piezoelectric element [0203] 211, 212, 221 and 222 hole [0204] 620, 621 and 622 power supply circuit [0205] 629 control IC [0206] 630, 631, 632 and 650 driving voltage generation circuit [0207] 651 H-bridge IC [0208] 652 differential circuit [0209] 653 amplification circuit [0210] 654 phase inversion circuit [0211] 655 intermediate voltage generation circuit [0212] C1, C2, C3, C4, C5, C6, C62, C7, C8 and Ccl0 capacitor [0213] D2 and D62 diode [0214] L62 inductor [0215] Q62 switching element [0216] Qcl1 and Qcl2 transistor [0217] R1, R2, R3, R4, R5, R6, R7, R8, R9, R10, R11, R12, R13, R14, R15, R621, R622, R623, Rcl1, Rcl1, Rcl2, Rs and Rs2 resistance element [0218] U1, U10, U2 and U3 operational amplifier