USE OF ELECTROCHEMICAL OXIDATION FOR TREATMENT OF PER-AND POLYFLUOROALKYL SUBSTANCES (PFAS) IN WASTE GENERATED FROM SORBENT AND RESIN REGENERATION PROCESSES

Abstract

Perfluorinated and polyfluorinated compounds in an effluent stream are destroyed by means of electro-oxidation. Although electro-oxidation can be used to directly treat effluent, a more efficient use is to pre-concentrate applicable pollutants with filters or sorbents. Concentrated perfluorinated and polyfluorinated compounds are removed from the filter or sorbent with a regenerant solution and treated by electro-oxidation. A current density of 0.5 mA/cm.sup.2 or 1 mA/cm.sup.2 effectively reduces the level of perfluorinated contaminants within 1-3 hr. using a titanium electrode. This allows both the regenerant and filter or sorbent to be reused and greatly reduces the amount of material that must be treated as hazardous waste.

Claims

1. A process for destroying per- and polyfluoroalkyl substances in an aqueous effluent by electro-oxidation comprising: concentrating the per- and polyfluoroalkyl substances using a filtration or sorbent technology; washing the filter or sorbent with a regenerant to generate a spent regenerant containing the per- and polyfluoroalkyl substances; providing an electrolytic cell with an anode electrode and a cathode electrode; and contacting said regenerant with the anode electrode and the cathode electrode while a current of between 0.5 mA/cm.sup.2 and 1 mA/cm.sup.2 flows between said electrodes, thereby destroying the per- and polyfluoroalkyl substances by means of electro-oxidation.

2. The process of claim 1 where the anode electrode is selected from the group consisting of titanium suboxide, MnO.sub.2, SnO.sub.2, PbO.sub.2, CePbO.sub.2, and titania ceramic.

3. The process of claim 1 wherein the aqueous effluent is selected from the group consisting of waste water, surface water, drinking water and groundwater.

4. The process of claim 1 where the electrolytic cell is operated by emptying said cell and filling said cell with new spent regenerant following electro-oxidation.

5. The process of claim 1 where the electrolytic cell is operated in a flow through mode.

6. The process of claim 5 wherein the flow through mode is used to destroy per- and polyfluoroalkyl substances in a spent regenerant stream generated by any filtration or sorbent technology.

7. The process of claim 6 wherein the spent regenerant stream results from stripping per- and polyfluoroalkyl substances from ion exchange contactors to regenerate ion exchange resin therein, thereby allowing the ion exchange resin to be reused.

Description

DESCRIPTION OF THE FIGURES

[0009] FIG. 1 is a diagram of the process of one embodiment of the invention;

[0010] FIG. 2 is a graphic representation of the reduction in the level of perfluorinated compounds achieved by the present invention; and

[0011] FIG. 3 is a graphic representation of the reduction in the level of perfluorinated compounds achieved by the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0012] The following description is provided to enable any person skilled in the art to make and use the invention and sets forth the best modes contemplated by the inventor of carrying out her invention. Various modifications, however, will remain readily apparent to those skilled in the art, since the general principles of the present invention have been defined herein specifically to provide a method to destroy perfluorinated compounds in waste streams.

[0013] The present invention couples a filtration technology with a destructive technology to remove and destroy and/or reduce the mass of PFAS in effluents. The destructive treatment process allows reuse of treatment effluent for filtration media regeneration or safe discharges and eliminates the need to ship waste offsite for disposal. There are several destructive technologies that have been studied at bench scale for PFAS destruction and mineralization. But the inventive process is the first to use electro-oxidative (EO) destructive technology for regeneration waste treatment. For example, EO can effectively degrade PFAS with a proven defluorination process to detoxify and destroy PFAS. The current invention is a new application of this destructive technology (particularly electrochemical oxidation technology) for treatment of concentrated PFAS in a waste stream generated from regeneration of any PFAS filtration technology.

[0014] The waste stream (including spent regenerant, still bottoms or regeneration waste) may contain organic solvents (e.g., methanol), concentrated PFAS, total organic carbon (TOC) in a salt solution. Both TOC and PFAS have been demonstrated to be destroyed by the destructive EO process. For instance, the use of titanium suboxide (e.g., Ti.sub.4O.sub.7) electrode with current density of 0.5 mA/cm.sup.2 or 1 mA/ cm.sup.2 was able to destroy 100% of perfluorooctanesulfonate (PFOS) which is a fluoro-surfactant typically found spent regenerant. In such systems, an electrode surface area of approximately one square meter can cleanse 50 gallons (189 l) of spent regenerant (a salt concentration of about 10 mM is typically needed for the EO reactions) within 1-3 hours. The effluent of this EO process can be directly discharged or returned to the EO process for additional treatment.

[0015] Many different electrode combinations can be used in the invention. While the test was conducted with a titanium-based electrode known as electrode T (Magn?li phase Titanium sub oxide and mixed Magn?li phase Titanium oxide), other electrodes as shown in Table 1 are effective. The table demonstrates that preparation and composition of the electrode surface (e.g., nanoparticle surfaces, etc.) have a strong influence on overall defluorination. The rate constants and reaction half-lives of the most effective electrodes do not vary significantly.

TABLE-US-00001 TABLE 1 Defluorination Rate constant Half-life Electrode ratio (%) (k, min.sup.?1) (t.sub.1/2/min) R.sup.2 MnO.sub.2 14.6 0.4 ? 10.sup.?3 173.2 0.995 SnO.sub.2 65.8 2.5 ? 10.sup.?3 27.7 0.995 modified SnO.sub.2 73.7 2.9 ? 10.sup.?2 23.9 0.999 PbO.sub.2 70.5 2.7 ? 10.sup.?2 25.7 0.997 CePbO.sub.2 76.9 3.1 ? 10.sup.?2 22.4 0.999 modified 92.6 3.9 ? 10.sup.?2 17.8 0.998 CePbO.sub.2 Ebonex (titania 53.9 2.9 ? 10.sup.?2 23.9 0.997 ceramic)

[0016] The present invention couples EO with sorbent or filtration technologies that are used to remove PFAS from a waste stream as defined above. Electrode configuration and fluidic configuration will be apparent to one of skill in the art. The process can be performed as a batch reactor mode or continuous flow through in which case various fluidic and geometric parameters can be adjusted to ensure mixing and avoid lamellar flow and other surface effects. The process can also be carried out in a batch mode in which case standard mixing devices (impellers, etc.) are used to ensure mixing.

[0017] FIG. 1 shows a typical overall water treatment system using ion exchange resin (Lead Contactor 16 and Lag Contactor 18) to remove PFOA, PFOS and similar pollutants. In normal operation, the influent is stored in holding tank 10 and pumped by a pump 12 through a pre-filter 14 and through a series of two ion exchange resin contactors 16 and 18 and through normally open valve 34 to be released as treated effluent. However, when sampling shows that the effectiveness of the ion exchange contactors is decreasing, they can be regenerated. Valve 34 is closed and valves 36 and/or 38 are opened while a pump 32 pumps regenerant from the supply tank 24 through the alternate route 42. This flushes pollutants from the contactors 16 and 18 which flow into a holding tank 20. When the contactors 16 and 18 are sufficiently renewed, the process flow returns to the initial configuration.

[0018] During regeneration, spent regenerant moves from the holding tank 20 to the regenerant reclamation tank 22. The reclaimed regenerant flows to the holding tank 24 for reuse as regenerant. Still bottom is generated from spent regenerant reclamation; the still bottom moves through the EO reactor 28 where the EO takes place. The EO processed regenerant can optionally be treated with ion exchange resin 30 and is held in the regenerant makeup tank 26 where various additives may be added before the regenerant moves to the regenerant supply tank 24 for reuse. The valve 40 can be used to discharge excess volumes of regenerant to waste 34.

[0019] As shown in Table 2 below, two still bottom samples from the ion exchange regeneration process had an average of 6,810 mg/L TOC, 92 mg/L PFOA and 67.9 mg/L PFOS. (Parts-per-million, 10.sup.?6, is equivalent to mg/L.) After 17 hours of EO treatment, it was evident that the dark color of the still bottoms faded over time and PFOA and PFOS concentrations decreased sharply with 77.2% PFOA and 96.5% PFOS removed. The results of these experiments are shown graphically in FIG. 2.

TABLE-US-00002 TABLE 2 Parameter Sample 1 Sample 2 PFOA 100.5 ppm 83.5 ppm PFOS 68.6 ppm 67.2 ppm TOC Very high Very high Cl.sup.? (Chloride) Very high Very high

[0020] For another still bottom sample with relatively lower initial PFOA (15.6 mg/L) and PFOS (25.4 mg/L) concentrations that are more typical in ion exchange resin operation, EO with the Ti.sub.4O.sub.7 electrode was able to completely remove them to non-detectable levels (detection limits of 33 parts-per-trillion, 10.sup.?12 for PFOA and 22 parts-per-trillion, 10.sup.?12 for PFOS) as shown graphically in FIG. 3. This demonstrates that that EO, according to our process, can be used to treat liquid wastes containing low to high PFAS concentrations as well as significant TOC and salt loads.

[0021] The following claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the invention. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiment can be configured without departing from the scope of the invention. The illustrated embodiment has been set forth only for the purposes of example and that should not be taken as limiting the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.