PURIFICATION ELEMENTS FOR DISPENSING A PURIFIED LIQUID
20190187109 ยท 2019-06-20
Inventors
- Moon Chul Jung (Waltham, MA, US)
- Abhijit Tarafder (Franklin, MA, US)
- Wade P. Leveille (Douglas, MA, US)
Cpc classification
B01D15/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In various aspects provided are purification media and containers for dispensing a purified liquid are provided herein where a high surface area-to-volume chemically interactive purification media positioned at the outlet of a container that purifies the liquid as it is dispensed and/or extracted.
Claims
1. A purification container for dispensing a purified liquid, comprising: a container configured to hold a volume of a liquid and having an opening to dispense the liquid; and a purification module disposed at the opening of the container and configured to receive a flow of the liquid dispensed from the container, the purification module containing a purification media, the purification media comprising a high surface area-to-volume ratio, wherein at least a portion of the surface of the purification media comprises a material designed to chemically interact with a impurity in the liquid.
2. The purification container of claim 1 wherein the container is a flexible pouch.
3. The purification container of claim 1 wherein the container comprises a rigid container body and wherein the opening is in a bottom surface of the rigid container body.
4. The purification container of claim 3 wherein the rigid container body has a top surface with at least one vent hole therein.
5. The purification container of claim 4 further comprising a gas-permeable element attached to the top surface at the at least one vent hole.
6. The purification container of claim 1 wherein the container comprises a rigid container body and wherein the opening is in a first surface of the rigid container body, the purification container further comprising a tube extending from the opening to a second surface in the rigid container body.
7. The purification container of claim 6 wherein the first surface is opposite the second surface.
8. The purification container of claim 1 further comprising a snout having an outlet and the snout extending from the opening in the container, wherein the purification module is disposed at the outlet of the snout.
9. The purification container of claim 1 further comprising a mating socket on the opening to fluidically couple a conduit to a flow path of the liquid dispensed from the container and through the purification module.
10. The purification container of claim 1 wherein the purification media comprises a plurality of panels each panel having a plurality of protrusions disposed on a surface of the panel, the panels being configured in a stack wherein the protrusions between adjacent panels define filtering channels for a flow of the liquid received at a first edge of the stack and dispensed as a purified liquid from a second edge of the stack opposite the first edge of the stack.
11. The purification container of claim 10 wherein a height of the protrusions and a spacing of the protrusions defines a particle size to be filtered from the liquid.
12. The purification container of claim 10 wherein a height of the protrusions from each of the panels is in a range from approximately 10 nanometers to approximately 100 nanometers.
13. The purification container of claim 10 wherein a height of the protrusions from each of the panels is in a range from approximately 0.1 microns to approximately 5 microns.
14. The purification container of claim 1 wherein the material designed to chemically interact with a impurity in the liquid comprises a coating on at least a portion of the purification media.
15. The purification container of claim 14 wherein the coating is designed to chemically interact with a chemical impurity in the liquid.
16. The purification container of claim 14 wherein the coating is designed to chemically interact with a biological impurity in the liquid.
17. The purification container of claim 14 wherein the coating comprises a material that chemically interacts with the chemical impurity by one or more of a hydrophilic interaction, a hydrophobic interaction and a charge exchange interaction.
18. The purification container of claim 14 wherein the coating comprises a derivatized isocyanate that presents one or more of an alcohol group, amine group, aryl group, carboxylic acid, ether group, methyl group, phenol group, or thiol group to the liquid.
19. A solvent delivery system for liquid chromatography, comprising: a container configured to hold a volume of solvent and having an opening to dispense the solvent; and a purification module comprising: an inlet in fluidic communication with the opening of the container and configured to receive a flow of the solvent dispensed from the container, an outlet configured to provide a flow of purified solvent, a purification media comprising a high surface area-to-volume ratio, wherein at least a portion of the surface of the purification comprises a material designed to chemically interact with a impurity in the solvent; a pump having a pump inlet in fluidic communication with the outlet of the purification module to receive the flow of purified solvent from the purification module and having a pump outlet to provide a pressurized flow of the purified solvent.
20. The solvent delivery system of claim 19 wherein the purification media comprises a plurality of panels each panel having a plurality of protrusions disposed on a surface of the panel, the panels being configured in a stack wherein the protrusions between adjacent panels define filtering channels for a flow of the liquid received at a first edge of the stack and dispensed as a purified liquid from a second edge of the stack opposite the first edge of the stack.
21. The solvent delivery system of claim 20 wherein a height of the protrusions and a spacing of the protrusions defines a particle size to be filtered from the liquid.
22. The solvent delivery system of claim 20 wherein a height of the protrusions from each of the panels is in a range from approximately 10 nanometers to approximately 100 nanometers.
23. The solvent delivery system of claim 20 wherein a height of the protrusions from each of the panels is in a range from approximately 0.1 microns to approximately 5 microns.
24. The solvent delivery system of claim 19 wherein the material designed to chemically interact with an impurity in the solvent comprises a coating on at least a portion of the purification media.
25. The solvent delivery system of claim 24 wherein the coating comprises a material that chemically interacts with the chemical impurity by one or more of a hydrophilic interaction, a hydrophobic interaction and a charge exchange interaction.
26. The solvent delivery system of claim 24 wherein the coating comprises a material that chemically interacts with a biological impurity in the solvent.
27. The solvent delivery system of claim 24 wherein the coating comprises a derivatized isocyanate that presents one or more of an alcohol group, amine group, aryl group, carboxylic acid, ether group, methyl group, phenol group, or thiol group to the liquid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The above and further advantages of the inventions may be better understood by referring to the following description in conjunction with the accompanying drawings, in which like reference numerals indicate like elements and features in the various figures. For clarity, not every element may be labeled in every figure. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the inventions.
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DETAILED DESCRIPTION
[0022] The present teaching will now be described in more detail with reference to embodiments thereof as shown in the accompanying drawings. Reference in the specification to one embodiment or an embodiment means that a particular, feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the teaching. References to a particular embodiment within the specification do not necessarily all refer to the same embodiment. While the present teaching is described in conjunction with various embodiments and examples, it is not intended that the present teaching be limited to such embodiments. On the contrary, the present teaching encompasses various alternatives, modifications and equivalents, as will be appreciated by those of skill in the art. Those of ordinary skill having access to the teaching herein will recognize additional implementations, modifications and embodiments, as well as other fields of use, which are within the scope of the present disclosure.
[0023] Liquid chromatography is an example of a field of applications wherein the purity of a liquid is a critical concern. One or more solvents are used to create a flow of a mobile phase for performing a chromatographic separation. If a solvent includes an impurity, the result of the separation can be degraded. In particular, the impurity may be visible as chromatographic peaks, may result in increased background noise or may interfere with a mass spectrometer detection process to compromise the quantitation accuracy. In addition, chromatographic columns can become clogged if a dissolved impurity precipitates in the column. A particle-packed device, such as a chromatographic column, can be adapted for use as a purification media; however, the cost of the device can be prohibitively high for many applications. Moreover, the small particles in a particle-packed device can result in an excessive pressure drop. For example, the excessive pressure drop may prohibit the device from being used to purify a chromatographic solvent as the solvent pump may not be able to draw the solvent from the solvent reservoir.
[0024] In brief overview, embodiments of an apparatus for providing a purified liquid described herein include a container configured to hold a liquid and having an opening through which the liquid is dispensed. The apparatus further includes a purification module at the opening of the container. The purification module includes a stack, or array, of microstructures that serve as a purification media and in various embodiments allows for purification without the excessive pressure drop associated with a particle-packed purification media.
[0025] Advantageously, the apparatus has a small size, results in a low backpressure and may be manufactured at a cost that is inexpensive relative to various other liquid purification systems. Thus the apparatus is suitable for a wide range of applications. For example, the apparatus may be provided as a disposable unit which can be removed from a chromatographic system and replaced with another unit in a straightforward manner. Moreover, because the liquid is purified at the time of use, contamination of the liquid that occurs at any time, including the time subsequent to adding the liquid to the container, is subject to a purification process. In some embodiments, the apparatus includes a purification module specifically configured to remove a known impurity such as an impurity that leaches from the container material.
[0026] In various embodiments, such a known impurity is removed by selecting the height of the protrusions on the panels, that thereby sets the channel depth and various of its filtration properties. In various embodiments, such a known impurity is removed by selecting the height of the protrusions on the panels and the spacing between them, that thereby sets the channel width and depth and various of its filtration properties. In various embodiments, the channels contain a coating designed to adsorb the impurity, e.g., by physisorption and/or chemisorption.
[0027]
[0028] A snout 140 extends from one end of the container body 120. The snout 140 may be formed of a flexible material, such as the same material used for the container body 120, and may have a nominal hollow cylindrical shape. Alternatively, the snout 140 may be formed of a rigid material such as, but not limited to, polymers such as polyethylene, polypropylene, Nylon, fluoropolymer, Teflon, polycarbonate, polyether ether ketone (PEEK); metals such as stainless steel and titanium. Preferably, the materials used for the container body 120 are selected so that minimal contamination of the contained liquid occurs over time and preferably the inside of the container is coated with an inert coating, such as a fluoropolymer or organosilane, to minimize leaching from and reactions with the container body.
[0029] A purification module comprising purification media 16 is secured to an outlet of the snout that is opposite to the container body 120. As used herein, a purification media means an element or component of the purification module that purifies a liquid. The purification of the liquid can include removal of contaminants by physical methods. For example, the purification module may filter the liquid to remove contaminant particles that exceed a certain particle size. Alternatively, or in combination with physical purification, the purification module may remove contaminants by one or more chemical processes and/or physical chemical processes, e.g., adsorption, absorption and physisorption. For example, chemical impurities may be removed by molecular interactions between the impurities and a sorbent, through hydrophilic or hydrophobic interactions, or by charge exchange interactions. Chemical impurities may be removed by molecular interactions between the impurities and a coating. An electric potential can be applied to the purification media to affect useful electrochemical reactions.
[0030] The outlet end of the snout 140 is configured to receive a mating socket (or mating adapter) which couples the fluid path defined from the container body 120 through the snout 140 and purification module 160 to a tube or other form of conduit. For example,
[0031] It will be recognized that the shapes of the container body 120, snout 140, purification module 160, mating socket 180 and tubing 200 can be different from those illustrated. For example, the mating socket 180 may be configured for use with different types and sizes of purification containers.
[0032] In various embodiments, the purification media of the purification module 160 can be formed as a filtration device according to a lithographic method as described in U.S. patent application Ser. No. 14/149,620.
[0033] The panels 332 are stacked together such that the filtering surface 334 of one panel is in contact with the back surface 336 of an adjacent panel. The inlet edge and outlet edge of the filtration device 300 are defined by the top edges 346 and bottom edges 348, respectively, of the panels 332 and includes a two-dimensional array of input and output channels 340 and 342, respectively.
[0034] The depth d, spacing w and length l of the rows of vertically extending protrusions 338 and the intervening rows may differ according to the specific requirements for the purification module. In some embodiments, the purification module can include a filtration device having panels formed with different geometries. For example, the depths d or spacings w between protrusions 338 or 344 can vary within a row. In other embodiments, the panels 332 are not planar. For example, the filtration device may be formed from concentric cylindrical panels of different diameters or as a single spiral channel.
[0035] In various embodiments depths d between approximately 10 nanometers (0.01 microns) to approximately 100 nanometers (0.1 microns); approximately 0.1 microns to approximately 0.3 microns; and/or approximately 0.1 microns to approximately 5 microns are used.
[0036] In various embodiments channel widths w between approximately 10 microns to approximately 50 microns; approximately 50 microns to approximately 150 microns; and/or approximately 100 microns to approximately 500 microns are used.
[0037] In various embodiments, the purification media of the purification module 160 is a high surface area-to-volume ratio media, which, for example, can be formed of star sphere particles, pyramid foams, pulmonary alveolus-like configurations, fractal-like configurations, and the like.
[0038] As used in the present inventions, such high surface area-to-volume ratio purification media provides, for a given volumetric pumping rate, a lower linear fluid flow velocity across the purification media and providing a decrease in back pressure. In various embodiments, the decrease in the linear velocity described also has a benefit as a chemical reactor, and, in various embodiments, at least a portion of the surface is coated with a layer of material that interacts with impurities dissolved in the liquid. The impurities can be chemical, biological or both.
[0039] In various aspects, the high surface area-to-volume ratio purification media as used in the present inventions provide improved removal of dissolved impurities when used with a reactive surface material because the fluid passes through the media more slowly, it stays longer in the media (if the thickness of the media remains the same) and thus increases the chance of impurities in the moving fluid to encounter and interact with material and thus effect the impurities removal from the fluid. The slow flow can result in a small pressure drop across the media, and thus in various embodiments can ensure sufficient pressure-head at the pump inlet to avoid cavitation.
[0040] In various embodiments, the filter surface interacts with an impurity. For example, the filter surface can be manufactured out of or with a reactive material, can be coated with a reactive material, or both. An interaction may be a molecular interaction between an impurity and a sorbent material. Alternatively, or in addition to use of a sorbent, a hydrophilic interaction, hydrophobic interaction or charge exchange interaction may occur between the coating material and an impurity to affect the removal of the impurity from the flow of liquid through the filtration device. The interactions can be both through physical and/or chemical sorption.
[0041] Coatings such as, but not limited to, functionalized gold surfaces and derivatized isocyanate surfaces can chemically interact with various impurities to affect their removal. For example, isocyanate surfaces can be derivatized with a wide variety of functional groups including, but not limited to alcohol groups, amine groups, aryl groups, carboxylic acid, ether groups, methyl groups, phenol groups, and thiol groups. In various embodiments, the coating comprises activated charcoal, graphite, and/or graphene.
[0042] Referring to
[0043] Referring to
[0044] Referring to
[0045] Referring to
[0046] In various embodiments, at least a portion of the surface of the filtration media is coated with a layer of material that interacts with impurities in the liquid. For example, in the media of
[0047] Coatings such as, but not limited to, functionalized gold surfaces and derivatized isocyanate surfaces can chemically interact with various impurities to affect their removal. For example, isocyanate surfaces can be derivatized with a wide variety of functional groups including, but not limited to alcohol groups, amine groups, aryl groups, carboxylic acid, ether groups, methyl groups, phenol groups, and thiol groups. In various embodiments, the coating comprises activated charcoal, graphite, and/or graphene.
[0048] In some embodiments the purification media is formed as a stack of filtration devices in which each filtration device is used to remove a subset of the total number of impurities removed from the liquid. For example, two or more filtration devices may be used with each filtration device being coated with a different material. Also, for example, two or more filtration devices may be used where each filtration device employs different depth d, spacing w and/or length l of the rows of vertically extending protrusions to filter out particles of different sizes, such as a first filtration device configured to remove larger particulates than a following filtration device. Also, for example, a series of filtration device can be configured such that certain devices are configured to remove particulate impurities and others in the stack chemical impurities.
[0049]
[0050] The inclined section 562A ensures that more of the enclosed liquid can be dispensed from the container body via a gravity feed than would otherwise be possible using a single flat bottom. A purification module housing the purification media 566 is attached at an opening in the flat section 562B. A set of vent holes (breathing holes) 568 in the top surface 560 enables air to vent into the internal volume of the purification container 500 so that a vacuum is not formed when liquid is dispensed. Preferably a gas-permeable element (not shown) is attached to the top surface 560 directly above or below the holes 568 to seal against particulate contamination. All liquid dispensed from the container 500 passes through the purification media of purification module 566 and is therefore purified.
[0051] The purification module 566 includes purification media such as that described with respect to
[0052] In use, a mating socket 570 (or mating adapter) is secured to the flat section 562B at the opening to create a fluid tight seal between tubing 572 and the purification container 500. In one application, the tubing 572 is used to conduct a solvent from the purification container 500 to one or more solvent pumps in a liquid chromatography system. The mating socket 570 can be secured to the container body using known techniques such as by interference fit or the use of attachment elements (e.g., screws) and the like. When the volume of liquid held in the purification container 500 is depleted or reduced to an unacceptable volume, liquid can be added to the container for subsequent use. Alternatively, the purification container 500 can be replaced by removing the mating socket 570, discarding the empty container and attaching the mating socket 570 to another purification container holding a volume of liquid for subsequent use.
[0053] In other embodiments, the purification container may have a different shape. Preferably, the opening and purification module are disposed along a bottom surface of the container and vent openings for air flow into the container are provided on a top surface to enable an efficient gravity feed of liquid.
[0054]
[0055] A purification module comprising a purification media 892 is secured in or adjacent to the open end of the tube 890 at the top surface 882. Referring to
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[0057] While the invention has been shown and described with reference to specific preferred embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the following claims. For example, the purification container can have a different shape and size, and the location of the purification module in or on the container can vary from those described herein.