Rebuildable Engine Casing and Oil Squirter Assembly for Air Cooled Internal Combustion Engines
20190186412 ยท 2019-06-20
Inventors
Cpc classification
F02F7/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/0491
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/0416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is directed to a rebuildable engine casing for an internal combustion engine supporting a plurality of pistons. The engine casing forms and provides a novel oil squirter that can readily be serviced or rebuilt. The engine casing also includes a novel mechanism for separating the case members and a removable service plug for accessing the oil galleries. The present invention also provides for a rebuildable oil squirter.
Claims
1. A rebuildable air cooled internal combustion engine casing tier housing and supporting a plurality of pistons and forming an oil gallery in fluid connection with a piston chamber for housing each piston, the engine casing comprising: A first casing member having, a first planar mating surface; A second casing member having a second mating surface generally opposing and adapted to sealably couple, with the first mating surface to form the rebuildable engine casing having a piston chamber in fluid connection with an oil gallery, the second casing member having an internal injection bore that is fluidly coupled to an oil gallery: A tubular body secured within the injection bore, the tubular body having a receiving end adapted to be fluidly coupled to the oil gallery and extending to a discharging end; An oil squirter cap having a first end adapted for removable attachment to the discharging end of the tubular body and a second end having an external mechanical configuration adapted to allow use of a tool when coupling and removing the cap from the tubular body. Wherein the oil squirter cap is fluidly coupled to the tubular body for passing oil from the tubular body into the piston cavity and out though an orifice within the second end,
2. The rebuildable engine casing, of claim 1 wherein the discharging end of the tubular body further comprises internal threads that are adapted to mesh with external threads on the first end of the squirter cap.
3. The oil injection nozzle of claim 2 wherein the discharging end of the tubular body further comprises a flange adapted to seat against an opposing flange on the cap.
4. The oil injection nozzle of claim 3 wherein the mechanical configuration of the second end of the cap is adapted to mate with a mechanical tool for connection and removal from the tubular body.
5. The engine casing of claim 2 further comprising an internally threaded bore within an exterior surface, the threaded bore in fluid connection with the oil gallery and adapted to mesh with an externally threaded plug to allow for servicing of the oil gallery.
6. The engine casing of claim 2 wherein the first planar mating surface further comprises a plurality of spaced apart threaded bores passing through the first mating surface, each bore being substantially perpendicular to the first mating surface and adapted for meshing with a threaded fastener such that when threaded into the bore, the fastener increasingly presses against the mating surface of the second engine casing member.
7. The engine casing of claim 6 wherein the oil squirter cap further comprises an external slot adapted for coupling with a driver tool.
8. The engine casing of claim 3 wherein the tubular body further comprises a spring and valve member for modifying the free flow of oil into the piston chamber.
9. An oil injection nozzle for cooling a piston plan internal combustion engine by squirting ad from an oil gallery into the piston cavity within the engine casing, the oil injection nozzle comprising: A tubular body adapted to be secured within the engine casing, the tubular body having a receiving end adapted to be fluidly coupled to the oil gallery and extending to a discharging end; An injection cap having a first end adapted for removable attachment to the discharging end of the tubular body and a second end having an external mechanical configuration adapted to allow use of a tool when coupling and removing the cap from the tubular body. Wherein the injection cap is fluidly coupled to the tubular body for passing oil from the tubular body into the piston cavity and out though an orifice within the second end.
10. The oil injection nozzle of claim 9 wherein the discharging end of the tubular body further comprises internal threads that mate with external threads on the first end of the cap.
11. The oil injection nozzle of claim 10 wherein the discharging end of the tubular body further comprises a flange adapted to seat against an opposing flange on the cap.
12. The oil injection nozzle of claim 10 wherein the mechanical configuration of the second end of the cap is adapted to mate with a mechanical tool for connection and removal from the tubular body.
13. The oil injection nozzle of claim 10 further comprising a spring slidably positioned within the tubular body and a valve member.
14. A rebuildable air cooled internal combustion engine casing for housing and supporting a plurality of spaced apart pistons and forming an oil gallery, the engine casing comprising: A first casing member having a first planar mating surface: A second casing member having a second mating surface generally opposing and adapted to seal against and connect with the first mating surface to form the rebuildable engine casing having a piston chamber in fluid connection with the oil gallery, the second casing portion having an internal bore that is fluidly coupled to the oil gallery; An oil squirter cap having a first end adapted for removable attachment to the internal bore and a second end having an external mechanical configuration adapted to allow use of a tool when coupling and removing the cap from the internal bore. Wherein the injection cap k coupled to the internal bore for passing oil from the oil gallery into a piston cavity within the engine casing though an orifice within the second end of the squirter cap.
15. The engine casing of claim 14 wherein the internal bore further comprises an opening into the piston cavity having internal threads adapted to mate with external threads on the first end of the cap.
16. The engine casing of claim 14 wherein the oil squirter cap further comprises a flange adapted to seat against an opposing flat surface on the second casing member.
17. The engine casing of claim 14 wherein the mechanical configuration of the second end of the cap is adapted to mate with a mechanical tool for connection and removal from the tubular body.
18. The engine casing of claim 14 further comprising a threaded plug removably coupled to an internally threaded bore within the engine casing, the threaded bore in fluid connection with the oil gallery and adapted to allow servicing of the oil gallery.
19. The engine casing of claim 14 wherein the first planar mating surface further comprises a plurality of spaced apart threaded bores passing through the first mating surface, each bore being substantially perpendicular to the mating surface and adapted for meshing with a threaded fastener such that when threaded into the bore, the fastener increasingly presses against the mating surface of the second engine casing member.
20. The engine casing of claim 19 further comprising a threaded plug removably coupled to an internally threaded bore within the engine casing, the threaded bore in fluid connection with the oil gallery and adapted to allow servicing of the oil gallery; and wherein the oil squirter cap further comprises an external slot adapted for coupling with a driver tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0049] Referring to
[0050] Referring no to
[0051] Referring now to
[0052] Referring now to
[0053] Referring now to
[0054] In a preferred application, a threaded bolt 19, such as a hex head fastener is provided within each threaded bore 17. A temporary thread locking adhesive or similar may be applied to prevent the bolt 19 from coming unthreaded during engine transportation and use. Whenever the engine casing 1 is desired to be serviced or rebuilt, and opposing case members 5 and 7 separated, the threaded fasteners are individually threaded further into the bore 17 of case ember 7 such that the bolt increasingly presses against the mating surface 22 of the opposing engine case member 5. The case separators 15 are preferably positioned near or even adjacent to the fasteners used to secure the case members Obviously, the fasteners securing the engine case members 5 and 7 (not shown) would first be removed or at least substantially loosened prior to substantially actuating the case separator 15.
[0055] Preferably, the case separators 15 are each incrementally actuated, one at a time, such that the force exerted by them on the opposing case member, is evenly distributed across the planer mating surfaces. In a preferred embodiment, the pushrods 19 are actuated (threaded inward) in a cross pattern similar to tightening lug nuts on a wheel assembly. In a preferred embodiment of the engine casing 1, where the case separators do not include pushrods, the threaded bores 17 are of a standard fastener size, such as inch or 8 mm diameter, allowing a user to readily obtain and utilize such sizes.
[0056] Referring now to
[0057] In a preferred embodiment, the cleaning ports 26 are cylindrical bores having internal threads. The bores fluidly connect with an oil gallery 24 and are preferably located within a section of the engine casing 1 and sized to allow access for serving, including the use of pneumatic and vacuum tools.
[0058] An oil gallery plug 30 is used to seal each oil gallery port 26. In a preferred embedment, the plug 30 is a conventional threaded plug having external threads that mesh with the internal threads of the service port 26. Thread sealer and adhesive may be used to ensure the plug 30 and port seal and the plug does not become prematurely loose. To access the oil galleries 24 during servicing or rebuilding of the engine, the gallery plugs are simply unthreaded from the oil gallery ports.
[0059] In addition to oil galleries, the present engine casing provides for conventional oil nozzles or, squirters. The internal structure of the engine casing 1 includes an internal bore or cylindrical oil squirter port that connects the oil gallery to each piston chamber. This internal bore as shown in
[0060] Referring now to
[0061] The oil squirter assembly 34 has a tubular body 36 that, as noted, tits within the internal bore of the casing member. More specifically, the tubular body 36 has a receiving end 38 that is adapted to be inserted into the squirter bore or port 32 so that it creates a continuous oil passageway 39 from the oil gallery (not shown in
[0062] The tubular body 36 extends from the receiving end 38 within the squirter bore 32 outward along its, cylindrical axis 37 to a second or discharging end 40. In a preferred embodiment, the second, end 40 is a flange having a larger diameter than the tubular body 36. The flange 40 advantageously seats the oil squirter assembly 34 against a flat surface within the piston cavity or chamber or chamber 3 and aligns it within the squirter bore 32. In another embodiment, the engine casing 1 may include a larger counter bore within the oil squirter bore 32 such that the tubular body and flanged end 40 are flush, or even, below the casing surface forming the base or side of the piston chamber 3.
[0063] In a preferred embodiment, the internal passageway 39 at the receiving end 38 of the tubular body 36 forms an internal valve seat 42 and,internal threads 44 are provided within the discharging end 40. The tubular body 36 is prefer ably made from a single piece of metal, such as a steel or other high strength metal (relative to the generally aluminum casing), but any material or combination of materials may be used that can tolerate engine stresses and temperature conditions and not be damaged during installation. For example, the tubular body 36 may have a metal outer shell with a lining or partial lining to facilitate forming the valve seat 42, flange, internal threads or even for facilitating the function of any internal components.
[0064] The oil squirter assembly 34 of the present invention includes an oil squirter cap or orifice plug 46 that is removably attached to the discharging end 40 of the tubular body 36. This oil squirter cap 46 has a first or receiving end 48 that is adapted to be both attached and removed from the discharging end 40 of the tubular body 36 such that it can be removed to service the oil squirter 34 during an engine rebuild. Preferably, the receiving end 48 is fined with external threads 49 that mesh with mating internal threads within the discharging end 44 of the tubular body 36. A non-permanent thread, sealant and lock, such a one from Loctite or Henkel, may be used to ensure the cap 46 remains threaded within the tubular body 36 but still can be removed for servicing, such as cleaning and accessing the internal components.
[0065] The cap 46 has a hollow passageway 50 that extends from its receiving end 48 to an opposing external or discharge end 52. This passageway 50 allows for the oil that is pumped into the tubular body 36 of the oil squirter 34 to pass through the cap and be pumped into the piston chamber as can be seen in
[0066] In a preferred embodiment, the external or discharging end 52 of the squirter cap 46 provides a mechanical configuration 56 that allows use of a mechanical tool when installing or removing it from the tubular squirter body 36. This mechanical configuration 56 advantageously allows the use of a tool, such as a screw driver, other driver, or wrench, to assist in installing and removing the cap 46 with thee tubular body. In a preferred embodiment illustrated in
[0067] In the preferred embodiment shown, the discharging end 52 of the squirter cap 46 is configured to provide a flange or larger surface relative to the first end 48 of the squirter cap. During installation, the under surface of the flange 52 is adapted to contact and butt up against the outer surface of the external flange on the discharging end 40 of the tubular body 36. The flange end of the cap 52 may also be configured as a hex head or other bolt configuration to allow use of a wrench or the like when installing or removing it.
[0068] The cap 46 is preferably made from a single piece, of steel or high strength metal but any material or combination of materials may be used that can tolerate engine stresses and temperature conditions. For example, the cap 46 may be constructed from a high strength durable composite, ceramic, plastic or be made from a metal with a replaceable plastic orifice.
[0069] When installed as illustrated, the cap 46 extends from its receiving end 48, which is threaded into the discharging end 40 of the tubular body 36, outwardly and into the piston cavity 3 (
[0070] In a preferred embodiment, the oil squirter assembly 34 includes a coil spring 58 and valve member 60. More specifically, a compression spring 58 and valve 60 are fitted within the tubular body 36 and secured in place by the removable cap 46. The spring 58 is preferably a coil spring as known in the art though a variety of different springs that can apply pressure to the valve are contemplated. The valve 60 is used to generally seal against the valve seat 42 within the tubular body 36. The spring 58 pushing against the valve 60 seats it against the valve seat 42 as is also known. When oil pressure within the oil squirter bore 32 is sufficient to overcome the spring force, the valve 60 is pushed back from the valve seat and oil flows into the tubular body 36 and out the orifice 54 In a preferred embodiment, the valve 60 may be a sphere but any configuration that provides sufficient sealing against the valve sear t 42 may be used. The spring 58 and valve 60 are preferably made from a metal, including a spring steel, but the valve may also be made from other materials such as a plastic or ceramic.
[0071] The oil squirter assembly 34 is designed to serviced by simply removing the cap 46 from the tubular body 36. The removeable cap 46 also allows flexibility when installing or modifying the internal components. For example, the described spring 58 and valve 60 may be installed either with after installing the tubular body into the engine casing 1. Alternatively, one could wait until they were ready to actually build or rebuild the engine within the engine casing assembly 1 of the present invention to install a specific spring and valve or change out to a differing set, or even a different set of internals, allowing much greater flexibility in determining things like flow, pressure or other attributes desired from the squirter assembly. The oil squirter assembly 34 may also be cleaned while installed in the engine casing 1 or after being removed.
[0072] Referring now to
[0073] In this embodiment, the engine casing 64 is designed and machined or otherwise provides for internal oil squirter bores 66 that have a similar diameter as the internal passageway 39 of the tubular body 36 of the prior embodiment shown in
[0074] An externally threaded plug or cap 74 having an oil passageway and orifice is removably threaded into the mating threads within the oil squirter bore 66. In a preferred embodiment, the external or discharging end of the squirter cap 74 provides a mechanical configuration 75 that allows use of a mechanical tool when installing or removing it from the integral oil squirter bore 66. This mechanical configuration 75 advantageously allows the use of a tool, such as a screw driver, other driver, or wrench, to assist in installing and removing the cap 74 with the threaded bore 66. In a preferred embodiment illustrated in
[0075] Similar to the previously disclosed embodiment, a spring 78 and valve member 80 are preferably inserted into the oil squirter bore 66 and the novel squirter cap 74 of the present invention is then threaded into the squirter bore. Not only can the squirter cap 74 be removed to clean and service the squirter bore or passageway 66, internal components and even the oil gallery 24 may also be cleaned and serviced.
[0076] The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms or methods disclosed. Persons skilled in the relevant art can appreciate that many modifications and variations are possible in light of the above teaching, including but not limited to, modifications to dimensions and materials.