PRODUCTION LINE FOR RECYCLING AND PROCESSING WASTE MATERIALS OF STEEL ROLLING
20190184405 ยท 2019-06-20
Inventors
- Lifeng Ma (Taiyuan, CN)
- Xiao Hu (Taiyuan, CN)
- Jinli Meng (Taiyuan, CN)
- Rongjun Wang (Taiyuan, CN)
- Lianyun Jiang (Taiyuan, CN)
- Heyong HAN (Taiyuan, CN)
- Jingfeng Zou (Taiyuan, CN)
- Qingxue Huang (Taiyuan, CN)
Cpc classification
B23D31/00
PERFORMING OPERATIONS; TRANSPORTING
B02C23/38
PERFORMING OPERATIONS; TRANSPORTING
B02C19/0062
PERFORMING OPERATIONS; TRANSPORTING
B21D43/00
PERFORMING OPERATIONS; TRANSPORTING
B23D31/04
PERFORMING OPERATIONS; TRANSPORTING
B23D33/02
PERFORMING OPERATIONS; TRANSPORTING
B02C21/00
PERFORMING OPERATIONS; TRANSPORTING
B23D15/12
PERFORMING OPERATIONS; TRANSPORTING
B23D33/08
PERFORMING OPERATIONS; TRANSPORTING
B23D31/02
PERFORMING OPERATIONS; TRANSPORTING
B23D35/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C19/00
PERFORMING OPERATIONS; TRANSPORTING
B02C21/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A production line for recycling and processing waste materials of steel rolling, the production line including: an electromagnetic hoisting equipment; a conveying platform; a clamping-and-feeding device; a segmentation shear; a swing conveyor device; a pushing device; a rolling-type shearing machine; a chain-type conveyor track; a material guiding device; two shredding-type shearing machines; and a scrap collection device. The electromagnetic hoisting equipment is connected to the conveying platform, and is configured to hoist waste materials of steel rolling to the conveying platform; the conveying platform is connected to the clamping-and-feeding device, and is configured to convey the waste materials to the clamping-and-feeding device; the segmentation shear cooperates with the clamping-and-feeding device and is configured to segment the waste materials of steel rolling into steel plates; the pushing device is configured to push the steel plates to the rolling-type shearing machine.
Claims
1. A production line, comprising, in sequence: an electromagnetic hoisting equipment; a conveying platform; a clamping-and-feeding device; a segmentation shear; a swing conveyor device; a pushing device; a rolling-type shearing machine; a chain-type conveyor track; a material guiding device; two shredding-type shearing machines; and a scrap collection device; wherein: the electromagnetic hoisting equipment is connected to the conveying platform, and is configured to hoist waste materials of steel rolling to the conveying platform; the conveying platform is connected to the clamping-and-feeding device, and is configured to convey the waste materials to the clamping-and-feeding device; the segmentation shear cooperates with the clamping-and-feeding device and is configured to segment the waste materials of steel rolling into steel plates; the pushing device is configured to push the steel plates to the rolling-type shearing machine; the rolling-type shearing machine cooperates with the pushing device to divide the steel plates along a width direction of the steel plates into strips; the chain-type conveyor track is configured to convey the strips to the shredding-type shearing machines; the material guiding device is disposed on one end of the chain-type conveyor track, and is configured to deliver the strips to the two shredding-type shearing machines, respectively; the two shredding-type shearing machines are configured to further cut the strips into pieces; and the scrap collection device is connected to the two shredding-type shearing machines.
2. The production line of claim 1, wherein the shredding-type shearing machine comprises pinch rollers and a pressing device.
3. The production line of claim 1, wherein the conveying platform comprises a centering device and an auxiliary detecting device.
4. The production line of claim 1, wherein: the clamping-and-feeding device comprises: a four-link-rod lifting mechanism, a self-centering clamping-and-feeding unit, a stepper-type transmission-and-driving device, and a frame; the four-link-rod lifting mechanism is configured to lift and lower the self-centering clamping-and-feeding unit; the stepper-type transmission-and-driving device employs rack-and-pinion transmission to transfers steel plates to the segmentation shear; the four-link-rod lifting mechanism comprises a lifting hydraulic cylinder, a fixing block, a link rod, an equal-arm link rod, an equal-arm link-rod frame, a lifting platform and a displacement detecting device; the lifting hydraulic cylinder is fixed on the stepper-type transmission-and-driving device by the fixing block; the lifting hydraulic cylinder is connected through the link rod to the lifting platform which is connected to the equal-arm link rod; one end of the equal-arm link rod is hinged with the link rod, and the other end is hinged with the equal-arm link-rod frame which is fixed on the stepper-type transmission-and-driving device; the self-centering clamping-and-feeding unit comprises: a fixed shaft, a clamp arm, a clamp cylinder, a slider, a sliding block, a slide-rail groove, an articulation shaft and a cross-link rod; the slide-rail groove is mounted on the lifting platform and comprises a sliding block; the sliding block is fixed on the clamp arm; the fixed shaft is fixed on the lifting platform and is hinged to the center of the cross-link rod; both ends of the cross-link rod are hinged, respectively, through the articulation shaft; the slider is disposed in a chute of the clamp arm; the clamp cylinder is fixed on the lifting platform to pull the clamp arm to move up and down; the cross-link rod rotates around an axis thereof; and the stepper-type transmission-and-driving device comprises a gear, a rack, a dual-output-shaft stepper motor, a displacement detecting device, a stopper, a coupling, a transmission shaft, a ball bearing, a bearing seat, a translational shaft, a rolling bearing, and a rail groove; the dual-output-shaft stepper motor transmits driving torque through the coupling to the transmission shaft, and the transmission shaft drives the gear to rotate; the rack is fixed on the upper surface of the rail groove by screws, and the gear adapts to drive the lifting platform to move translationally along the index line of the rack.
5. The production line of claim 4, wherein the four-link-rod lifting mechanism further comprises a control system configured to receive a position signal of the displacement detecting device and adjust the extension and contraction of the lifting hydraulic cylinder.
6. The production line of claim 4, wherein the hydraulic cylinder at one side drives the clamp arm at the one side, and the link-rod-and-slider mechanism pulls the clamp arm of the other side to move translationally, to achieve the automatic centering.
7. The production line of claim 4, wherein the four-link-rod lifting mechanism and the self-centering clamping-and-feeding unit are fixed on the translational shaft; the translational shaft bears the weight of the four-link-rod lifting mechanism and the self-centering clamping-and-feeding unit, and the transmission shaft provides only a driving torque.
8. The production line of claim 4, wherein the rail groove of the stepper-type transmission-and-driving device is provided with a stop block.
9. The production line of claim 1, wherein: the shredding-type shearing machines comprise: a shredding-type shearing device, a multi-flexible clamping-and-feeding device, and a synchronous pressing device; the synchronous pressing device is connected in series to a shearing edge of the shredding-type shearing device; the shredding-type shearing device comprise a frame, a tool holder, an eccentric shaft, a motor, a slider, a left wedge, a right wedge, a wear plate, an upper shearing edge and a lower shearing edge; the upper and lower shearing edges are respectively fixed on the tool holder and the frame; the motor is fixed on the frame, and the motor drives the eccentric shaft to rotate; the eccentric shaft drives the slider to move horizontally, and drives the tool holder to move up and down; the multi-flexible clamping-and-feeding device comprises an upper guide roller, a lower guide roller, a motor, a sprocket gear, a chain, an upper idler gear set, a lower idler gear set, an upper guide-roller frame, a lower guide-roller frame, a support screw, a tension spring, a rack, a gear and a gear coupling shaft; the motor is fixed on the lower guide-roller frame, and the motor drives the lower guide roller to rotate; the upper and lower guide rollers, and the upper and lower idler gear sets are respectively mounted on the upper and lower guide-roller frames, and the tension spring is arranged at the exit of the plates; and the synchronous pressing device comprises a lug ring, a steel guide wire, a rail wheel, a spring set, a pressure spring and a lever-type pressing frame; the lug ring is fixed on the tool holder and connected to the steel guide wire; the steel guide wire is wound around the rail wheel and connected to the spring set; the lower end of the spring set is connected to the lever-type pressing frame which is hinged on the frame.
10. The production line of claim 9, wherein a stroke of the lever-type pressing frame is less than that of the tool holder, and a stroke difference is compensated by elastic deformation of the spring set.
11. The production line of claim 9, wherein a pressing force of the lever-type pressing frame is adjusted by a preload amount of the spring set.
12. The production line of claim 9, wherein a pressing amount of the right wedge is used to adjust a gap between left and right sides of the tool holder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049] In the drawings, the following reference numbers are used: 1. Electromagnetic hoisting equipment; 2. Conveying platform; 3. Clamping-and-feeding device; 4. Segmentation shear; 5. Swing conveyor device; 6. Pushing device; 7. Rolling-type shearing machine; 8. Chain-type conveyor track; 9. Material guiding device; 10. Shredding-type shearing machine; 11. Scrape collection device; 12. Centering device.
[0050] 31. Stepper motor; 32. Position detecting device; 33. Fixing block; 34. Lifting hydraulic cylinder; 35. Link rod; 36. Lifting platform; 37. Clamp cylinder; 38. Sliding block; 39. Displacement detecting device; 310. stopper; 311. Track groove; 312. Equal-arm link rod; 313. Slider; 314. Cross-link rod; 315. Slide-rail groove; 316. Clamp arm; 317. Rack; 318. Gear; 319. Transmission shaft; 320. Coupling; 321. Bearing seat; 322. Translational shaft; 323. Roller bearing; 324. Equal-arm link-rod frame; 325. Articulation shaft; 326. Fixed shaft; 327. Ball bearing; 328. Frame;
[0051] 41. Lower shearing edge; 42. Upper shearing edge; 43. Left wedge; 44. Wear plate; 45. Right wedge; 46. Tool holder; 47. Slider; 48. Eccentric shaft; 49. Frame; 410. Adjusting screw; 411. Motor; 412. Lug ring; 413. Rail wheel; 414. Steel guide wire; 415. Spring set; 416. Lever-type pressing frame; 417. Rack; 418. Upper guide roller; 419. Support screw; 420. Chain; 421. Lower guide roller; 422. Lower idler gear set; 423. Gear; 424. Tension spring; 425. Upper idler gear set; 426. Sprocket gear; 427. Gear shaft; 428. Upper guide-roller frame; 429. Lower guide-roller frame; 430. Motor for driving roller; 431. Pressure spring; 432. Preloaded spring.
DETAILED DESCRIPTION
[0052] As shown in
[0053] The working principle of the production line for recycling and processing waste materials of steel rolling of the disclosure is as follows:
[0054] First, raw materials are transported to the conveying platform 2 by using tools such as the electromagnetic lifting equipment; after the raw materials are placed, the raw materials are conveyed by the conveying platform 2 to the segmentation shear 4. In the process of conveying, while the raw materials pass through the conveying platform 2, their position adjustment along the axis of the rollers is automatically carried out by the centering device 12; it should be noted that, as the raw materials themselves are mostly cut-off waste steel, with the edge of one side being regular straight line, thus, as shown in
[0055] After the steel plate-blanks are centered, the clamping-and-feeding device 3 transports the raw materials stepwise to the segmentation shear 4, and shearing is done with the cooperation of the clamping-and-feeding device 3 and the segmentation shear 4. When the incoming material needs to be cut off its head portion, the cut-off head portion of the material will pass through the inclined chute of the segmentation shear 4, and slide down into the scrap collection device for the segmentation shear; after the cutting of the head portion, the incoming material is sheared into plates of a certain size, by the cooperation of the clamping-and-feeding device 3. In the meantime, the blank that has not been sheared by the segmentation shear 4 will travel beyond the shearing edge for a distance in the shearing process, and the over-traveled blank is placed on the track, hence, to avoid the shearing force of the shearing edge to crush the track, the track behind the segmentation shear is designed as the swing conveyor device 5 which can swing up and down and thus performs the function of cutter-relieving.
[0056] The segmented plates are transported by the conveying function of the swing conveyor device 4 to the side of the rolling-type shearing machine 7. The plates are pushed, at a constant speed by the pushing action of the stepper-type pushing device 6, to the rolling-type shearing machine 7 for shearing and stripping, thus the plates are sheared into strips having a width smaller than or equal to a certain small size; the sheared strips, under the action of gravity and along an output chute of the rolling-type shearing machine 7, slide down onto the chain-type conveyor track 8.
[0057] To improve the shredding efficiency of the strips, the strips obtained by the striping process are simultaneously shredded by two shredding-type shears 10. The strips are conveyed through the chain-type conveyor track 8 to the material guiding device 9, and by means of the swing of the material guiding device 9, the strips are distributed individually to the chain-type tracks leading to the shredding-type shearing machines 10, so that the strips are sheared into steel pieces of a certain size by the shredding-type shearing machines 10. After the shearing, the steel pieces fall into the scrap collection device 11 under the action of its own gravity. It should be noted that, the shredding-type shearing machine 10 comprises pinch rollers and a pressing device, which clamp the strips on the chain-type conveyor track 8 and feed them to the shearing edge; moreover, a baffle is arranged behind the shearing edge, and the position of the baffle can be adjusted to control the size of the steel pieces; when the strip arrives at the baffle, the pressing device presses the strips tightly, thereafter the shearing edge of the shredding-type shearing machine 10 shreds the strips.
[0058] As shown in
[0059] As shown in
[0060] As shown in
[0061] The specific working process is as follows: a conveyor track is installed between the frames of the clamping-and-feeding device; before the waste steel plates being fed arrive, the control system sends a command to the lifting hydraulic cylinder 34, the hydraulic cylinder contracts, and thus pulls the link rod 35 to drive the lifting platform 36 move translationally upward, with the position of the lifting platform 36 being detected by the position detecting device 32, then the lifting platform 36 stops after the clamp arm 316 is away from the conveyor track for a certain distance; after the steel plate as a whole passes through and a corresponding signal is detected by the detecting device, the conveyor track stops moving, and the control system issues a unloading command to the lifting hydraulic cylinder 34, thus the lifting platform 36 is lowered down to the clamping work station. The control system issues a clamping command to the clamp cylinder 37, and the clamp cylinder 37 pulls the clamp arm 316 of one side to slide along the slide-rail groove 315, and through the slider-and-link-rod mechanism, causes the one-side clamp arm 316 to drive the cross-link rod 314 to rotate, and at the same time the arcuate displacement of the other end of the cross-link rod 314 is converted into right sliding of the slider 313 and upward sliding of the clamp arm 316, thereby realizing clamping for the steel plate. It should be noted that, the steel plates are mostly waste steel cut from the shearing line, and has the feature that one side is neat while the other side is rough, therefore, the clamp portion of the clamp arm is set to have such feature that one side is neat and flat while the other side is jagged.
[0062] After the steel plate is clamped, the control system issues a stroke command to the stepper motor 31; the transmission shaft 319 drives the gear 318 to rotate, and through cooperation with the rack 317 fixed at the rail groove, drives the translational shaft 322 to slide in the rail groove 311, thus bringing the clamping-and-feeding unit fixed on the lifting platform 36 to move translationally, thereby realizing conveying function for the steel plates; the displacement detecting device 39 can accurately detect the position of the lifting platform 36, and transmit the position signal to the control system; after the signal is processed by the control system, the control system transmits a feedback signal to the stepper motor 31, thereby precisely controlling the conveying speed and conveying position for the steel plates.
[0063] As shown in
[0064] As shown in
[0065] As shown in
[0066] The specific process is as follows: before the start of shearing, the support screws 419 are adjusted to ensure a certain opening degree between the upper and lower guide-roller frames, thus ensuring that strips of different thicknesses can smoothly enter. At the beginning of shearing, the upper and lower guide rolls are simultaneously rotated to feed the strips to the shredding-type shearing device. In the process of clamping-and-feeding, to ensure that a certain pressing force exists between the upper and lower guide rollers to avoid slipping of the strips, a tension spring 424 is arranged between the upper and lower guide rollers to provide a certain preloading force; meanwhile, to avoid the jam phenomenon caused by irregularity of the shape of the strip itself, the upper guide-roller frame can be driven by the rack 417 to drift up and down for a certain displacement.
[0067] When the strip reaches a shearing position of the upper shearing edge, the tool holder 46 slides downwardly under the drive of the eccentric shaft 48, meanwhile, the steel guide wire 414 pulls the lever-type pressing frame 416 to rotate counterclockwise to press the strips tightly; after the strip is pressed tightly and firmly, the upper and lower shearing edges cooperate to complete the shredding process on the strip. It should be noted that, although the tool holder 46 and the lever-type pressing frame 416 are connected in series, however, to ensure that the lever-type pressing frame 416 has pressed the strip tightly before the upper shearing edge shears, the stroke of the lever-type pressing frame is designed to be shorter than the stroke of the tool holder, and the differential stroke is offset by the elastic deformation of the spring set 415. After the shearing is completed, the tool holder moves upwardly, and the pressure spring pushes the lever-type pressing frame 416 to rotate clockwise, so that the strip is loosened, and then, under the driving of the clamping-and-feeding device, strips are continuously fed to the upper shearing edge, to complete subsequent shearing movement.
[0068] It will be obvious to those skilled in the art that changes and modifications may be made, and therefore, the aim in the appended claims is to cover all such changes and modifications.