Preparation method of core-shell structured fibrous scaffolds
10322210 ยท 2019-06-18
Assignee
Inventors
Cpc classification
A61L27/54
HUMAN NECESSITIES
International classification
Abstract
The present invention relates to a preparation method for core-shell structured fibrous scaffolds, and more specifically to preparing a core part composition and a shell part composition that each have different constitutions by adding calcium phosphate cement and a protein, drug of combination thereof to alginate solution, and then inserting the above core part composition and shell part composition to internal and external nozzle of concentric nozzle respectively to inject into calcium ion aqueous solution and thereby hardening them, thus preparing core-shell structured rapidly setting Alg/-TCP scaffolds capable of controllably releasing a protein or drug.
Claims
1. A method for preparation of a core-shell structured fibrous scaffolds capable of releasing a first protein, drug or combination thereof and a second protein, drug or combination thereof different from the first protein, drug or combination thereof, comprising the following steps: adding calcium phosphate cement, and the second protein, drug or combination thereof to alginate solution to prepare a core part composition; adding calcium phosphate cement, and the first protein, drug or combination thereof to alginate solution to prepare a shell part composition; and inserting the core part composition and shell part composition into an inner and outer nozzle of a concentric nozzle respectively; extruding the resultant core part composition and the resultant shell part composition into a calcium ion aqueous solution so as to form the fibrous scaffolds, in which alginate is cross-linked simultaneously with the hardening of calcium phosphate cement, wherein the alginate solution has a concentration of 1 to 10 weight %; the amount of the calcium phosphate cement in the core part is 10 to 75 weight %, and the amount of the calcium phosphate cement in the shell part is 10 to 75 weight %; the amount of the calcium phosphate cement in the core part is different from the amount of the calcium phosphate cement in the shell part to control release speed of the protein, drug or combination thereof differently; and the calcium phosphate cement consists of an aqueous solution comprising phosphate particles and a substance which catalyzes hardening of the cement, wherein the substance which catalyzes hardening of the cement is hydroxyapatite (HA).
2. The method according to claim 1, in which the calcium phosphate is tricalcium phosphate, monocalcium phosphate, tetracalcium phosphate, dicalcium phosphate, or a combination thereof.
3. The method according to claim 1, in which the protein is growth factor, bovine serum albumin, lysozyme or a combination thereof.
4. The method according to claim 3, in which the growth factor is bone formation factor, angiogenesis factor, or a combination thereof.
5. The method according to claim 1, in which the above drug is antibiotics, an anticancer drug, anti-inflammatory drug or a combination thereof.
6. The method according to claim 1, in which the concentration of the calcium ion is 10 mM to 3 M.
7. The method according to claim 1, in which a hardening time of the calcium phosphate cement is 1 to 10 minutes.
8. A core-shell structured fibrous scaffold which is prepared by the method of claim 1.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
BEST MODE
(12) The present invention is explained in more detailed through the Examples below. However, these Examples are merely intended to illustrate the present, invention and are not intended to limit the scope of protection.
Example 1 Materials and Methods
(13) Materials and Fibrous Scaffold Deposition
(14) -TCP was obtained by sintering a mixture of calcium hydrogen phosphate (CaHPO.sub.4, Sigma-Aldrich, C7263) and calcium carbonate (CaCO.sub.3, Sigma-Aldrich, 239216) at 1400 C. and subsequent quenching. The sintered powder was milled in a planetary mill and added with 2 wt % hydroxyapatite (HA) crystallites as a seed for the phase-trans format, ion of cement from -TCP into HA. The -TCP had a median particle size of 5.2 m as determined from laser diffraction (Malvern, APA5001SR).
(15) Na-Alg (Sigma-Aldrich, A2158) was dissolved in water at two different, concentrations (3 or 5%). The -TCP powder was mixed with the Alg solution at ratios of 10, 50, or 75 wt % of -TCP with respect to the composite. For the scaffolding process, a dispensing machine (KD Scientific) was used. The mixture was dispensed into a fiber form through a 23G syringe at an injection rate of 50 mL/h into a bath containing CaCl.sub.2 (150 mM or 1 M in distilled water), during which the fibrous scaffold form was preserved without being disintegrated by the crosslinking reaction of Alg with calcium ions. After dispensing 0.5 mL of the solution, the dispensed scaffolds were left in the CaCl.sub.2 solution for different times to better conduct crosslinking (crosslinking time: 1, 5, 10, and 30 min). Afterward, the fibers were shaped in a Teflon mould with dimensions of 12 mm diameter6 mm height.
(16) Design of Core-Shell Scaffolds
(17) A concentric nozzle (inner 17G and outer 23G) was specifically designed and used to produce core-shell-structured fibrous scaffolds. Each solution with specific composition (Alg or Alg/-TCP) as described in the below Table 1 was separately fed into the outer and inner syringes. The compositions of the core-shell were varied as summarized in Table I. Each syringe was attached to an injection pump connected through a microtube. Core-shell-structured Alg fiber was then injected at a rate of 50 mL/h through the coconcentric nozzle within a bath containing 150 mM CaCl.sub.2 solution for 1 min.
(18) TABLE-US-00001 TABLE 1 Case in which protein.sup.1) is Case in which protein.sup.1) is comprises in the shell part.sup.2) comprised in the core part.sup.2) -TCP content of -TCP content of -TCP content of -TCP content Core part Shell part Core part of Shell part (wt %) (wt %) (wt %) (wt %) 0 0 0 0 0 10 0 10 50 0 [Note] .sup.1)cytochrome C(cyt C)was used as model protein .sup.2)protein is designed to be comprised in either the shell part or the core part
(19) Characterization and Mechanical Tests
(20) Scanning electron microscopy (SEM) was carried out using a JEOL JSM-6510 apparatus to investigate the microstructure of the scaffolds. The samples were sputtered with platinum for the SEM examination. The mechanical properties of the scaffolds (12 mm diameter6 mm height) were measured by dynamic mechanical analysis (DMA; MetraVib, DMA25N) in the parallel plate configuration. Mechanical spectrometry was carried out using dynamic frequency sweep with frequencies ranging from 0.1 to 10 Hz at 37 C. and with strain amplitude of 5%, which was in the linear region of viscoelasticity. Both autotension and autostrain adjustments were applied. Force was ramped from 0.001 to 0.2 N, and the maximum allowed strain was set at 10%. The storage modulus and loss modulus (E) of the samples were measured.
(21) Protein Loading and Release from the Scaffolds
(22) First, the capacity to in situ load proteins within the fibrous scaffolds during the dispensing process was observed.
(23) Cytochrome C (cyt C) was used as the model protein, reflecting its common use as the model for growth factors. 500 g of cyt C was added to 0.5 mL of solution (either Alg or Alg/-TCP composites), which was then dispensed into fibrous scaffolds in CaCl.sub.2 solution. For the case of core-shell scaffolds, cyt C loading was designed to be within only the inner or outer part, and the effect of the compositional change (inner or outer composition) on the release of protein was investigated. After crosslinking the scaffolds for different time points (1, 5, 10, and 30 min), the amount of cyt C was analyzed from the supernatant to detect the loading quantity. The amount of cyt C released was measured using a Libra S22 spectrophotometer at an absorbance 408 nm (Biochrom). Loading experiments continued by changing other crosslinking parameters, including concentration of Alg (3 and 5%) and CaCl.sub.2 (150 mM and 1 M). Furthermore, the effect of -TCP amount in the mixture solution with Alg (0-75 wt % of -TCP) was also investigated. To study the release of cyt. C from the scaffolds, each scaffold sample was immersed in 1 mL phosphate buffered saline (PBS) for different periods of up to 42 days. The cyt C released was assessed spectrophotometrically at an absorbance of 408 nm using the aforementioned Libra S22 apparatus. The release quantity was interpreted after normalized to the loaded quantity. The medium was refreshed at each time point of the assay.
Example 2 Characteristics of Deposited Fibrous Scaffolds
(24) The macroscopic morphology of the Alg and Alg/-TCP scaffolds obtained by means of dispensing and hardening in CaCl.sub.2 solution is shown in
(25) The effect of the -TCP incorporation (10, 50, and 75%) into scaffolds on the mechanical properties was investigated under dynamic conditions using DMA. Storage modulus (E) and loss modulus (E) values were recorded as a function of frequency (0.1-10 Hz) as shown in
Example 3 Loading of Cyt C and Crosslinking of Scaffolds
(26) Having confirmed the beneficial properties of the Alg/-TCP composite scaffolds in the above Example 2, it was investigated the capacity of the scaffolds in loading and delivering therapeutic molecules, particularly growth factors.
(27) Cyt C was used as the model protein. It has been frequently used to represent the behavior of growth factors like fibroblast growth factors owing to the similarity in size and charge characteristic. First, it was observed the loading behavior of cyt C within the scaffolds. Cyt C was loaded in situ within the material solution, which was then allowed to harden in highly concentrated CaCl.sub.2 solution due to the effective crosslinking of Alg phase and scaffold. Thus, it was possible that the crosslinking step influences the loading behavior of cyt C. In fact, a preliminary study established that a large portion of cyt C initially used was released during the crosslinking process. Therefore, in this example, it was analyzed systematically the loading behavior of cyt C in the crosslinking step by varying the crosslinking conditions, such as CaCl.sub.2 concentration (150 mM or 1 M), Alg concentration (3 or 5%), and crosslinking time (1, 5, 10, and 30 min). The effect of divalent ions on the Alg crosslinking has been previously studied. Ca.sup.2+ produced better performance than other cations including Ba.sup.2+ and Sr.sup.2+ (Acarturk S T, J. Microencapsul., 1999, 16, 275-290). The Ca.sup.2+ ions replace Na.sup.+ ions in Alg structure and make strong bonds with Alg through ionic interactions, forming a crosslinked network. Therefore, it was considered that the ion concentration and Alg concentration (3 and 5%) should importantly determine the crosslinking process and the resultant Alg-Ca networks. Increasing the Ca.sup.2+ ions-would be helpful for more crosslinks, whereas certain optimal Alg concentrations may exist to achieve rapid crosslinking as well as more highly crosslinked structure. Moreover, a certain time period may be required to complete crosslinks.
(28) The release quantity of cyt C released from the scaffolds during the crosslinking process at varying crosslinking conditions is shown in
(29) The effect of -TCP addition on the cyt C release was also investigated (
(30) The possible mechanism of the initial release of cyt C from the Alg-based scaffolds is illustrated in
Example 4 Prolonged Release of Cyt C from the Scaffolds
(31) The release of cyt C from the fibrous scaffolds was examined in PBS at 37 C. for periods up to 28 days. Tests were made at different cross-linking conditions and results were plotted considering the cyt C release amount, as the starting point of each graph (
(32) The effects of -TCP addition to the Alg scaffolds on the cyt C release behaviors were also observed as shown in
Example 5 Core-Shell Structured Scaffolds and Cyt C Release
(33)
(34) The DMA of the core-shell scaffolds with different compositions was also performed as shown in
(35) Further, the cyt C release behavior from the core-shell-structured scaffolds was investigated. Cyt C was loaded in either the shell or the core part while varying the composition of each part. It was thought that the cyt C loaded in the core would show a delayed release profile owing to the outer shell layer, being compared to the case loaded in the shell, which would release more quickly. Moreover, varying the composition (-TCP/Alg amount) of either core or shell will alter the cyt C release profile.
(36) First, with Alg core-shell scaffold [
(37) Next, the composition of either the core or the shell was changed by varying the -TCP amount and then the cyt C release was observed. When cyt C was loaded into the shell [
(38) When cyt. C was loaded in the core [
(39) The results of cyt C release from the core-shell-structured scaffolds support the design of a scaffold that can carry dual growth factors, where the rapid releasing factor is placed at the shell part while the one requiring more sustainable profile at the core part. This is easily implementable just by positioning each factor at different parts during the deposition process, and is primarily the benefit of the crosslinking nature of the Alg scaffold in divalent ionic solution. Although the process is conducted under water-based (nontoxic solvent) and mild temperature conditions, the high ionic concentration required to crosslink Alg resulted in some release (leaching out) of proteins. A possible way to preserve a major amount of proteins was to shorten the crosslinking time (i.e., by several minutes), and this was a universal phenomenon without regard to the scaffold compositions. As to the effects of -TCP, it can be envisaged that tuning the release rate can be more ambitious when the -TCP was introduced into Alg scaffold. Adding the -TCP up to 75% enabled the scaffolds to release cyt C continuously at relatively high quantity for a long period (over 6 weeks), which potentiates the capacity of the dual-structured -TCP/Alg composite scaffolds in loading and longterm delivery of growth factors.
(40) Using specific growth factors targeting bone regeneration, such as osteogenic factors (e.g., BMPs) and angiogenic factors (e.g., VEGF) to position each part of the core-shell structure with proper compositions, is one example. The loading of VEGF in the shell while positioning BMP in the core part of Alg will get the profile of sequentially released VEGF and BMP, for all the compositions chosen as deduced from