Display package for 2 component cyanoacrylate compositions
10322861 · 2019-06-18
Assignee
Inventors
- Ciaran McArdle (Cerdanyola del Vallès, ES)
- Arnau PEJOAN JIMÉNEZ (Cerdanyola del Vallès, ES)
- Carles Oriol Margarit (Cerdanyola del Vallès, ES)
Cpc classification
C07C255/23
CHEMISTRY; METALLURGY
B65D81/325
PERFORMING OPERATIONS; TRANSPORTING
B65D5/4204
PERFORMING OPERATIONS; TRANSPORTING
C09J4/06
CHEMISTRY; METALLURGY
International classification
B65D25/08
PERFORMING OPERATIONS; TRANSPORTING
B65D81/32
PERFORMING OPERATIONS; TRANSPORTING
B65D73/00
PERFORMING OPERATIONS; TRANSPORTING
C07C255/23
CHEMISTRY; METALLURGY
B65D5/42
PERFORMING OPERATIONS; TRANSPORTING
B65D75/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A display package for two component cyanoacrylate compositions. The display package includes a stain-free transparent secondary package that enables visual inspection of a syringe-based primary package containing a bulk product that has volatile constituents such as a common cyanoacrylate adhesive.
Claims
1. A display package for 2K cyanoacrylate compositions, comprising: a secondary outer pack; a primary inner pack, which is a double-barrelled syringe that contains: a bulk composition comprising: Part A: a cyanoacrylate based adhesive composition; and Part B: a composition comprising a mixture of plasticizer and catalyst or a mixture of non-CA monomer and catalyst; two distinct physical parts; and temporary sealing means; a plunger; and one or more mixing elements, wherein the two distinct physical parts contact the bulk composition or its constituents, the first physical part located at one end of the primary inner pack is a removable cap which closes an orifice or orifices from where the bulk composition is dispensed, the second physical part at intermediate position within the primary inner pack is a group of two movable pistons which contact and confine the bulk composition between itself and the end of the primary inner pack where the orifice or orifices are located, and the temporary sealing means, which forms a barrier between volatile constituents emitted by the bulk composition and the secondary outer pack, and which means is located between the second physical part and the distal end of the syringe, wherein the temporary sealing means is a bung or cap partially confined within the primary inner pack and separated from the second physical part by a gap, or wherein the temporary sealing means is a grease, wax, or cured sealant confined within the primary inner pack but in initial intimate contact with the second physical part, and it is not in intimate contact with the bulk composition.
2. The display package according to claim 1, wherein the secondary outer pack is a foldable cardboard, a blister package or a bag.
3. The display package according to claim 1, wherein the secondary outer pack is transparent or has at least one transparent section.
4. The display package according to claim 1, wherein the secondary outer pack is a blister package.
5. The display package according to claim 1, wherein the secondary outer pack is a foldable cardboard box with a transparent plastic viewing panel.
6. The display package according to claim 1, wherein the cyanoacrylate based adhesive composition comprises lower alkyl (C.sub.1-C.sub.4) ester type cyanoacrylates, or mixtures thereof with alkoxylalkyl based cyanoacrylates.
7. The display package according to claim 1, wherein the temporary sealing means is a bung or cap partially confined within the primary inner pack and separated from the second physical part by a gap.
8. The display package according to claim 1, wherein the temporary sealing means is a grease, wax, or cured sealant confined within the primary inner pack but in initial intimate contact with the second physical part, and it is not in intimate contact with the bulk composition.
9. The display package according to claim 1, wherein the secondary outer pack forms a stand.
10. The display package according to claim 1, wherein the secondary outer pack has a hook-hole to allow the display to be hung or hook.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Particular embodiments of the present invention by way of non-limiting examples are described with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE INVENTION
(9) The object of the present invention is a display package for 2K cyanoacrylate compositions comprising:
(10) a) a secondary outer pack,
(11) b) a primary inner pack, which is a double-barrelled syringe that contains: a. a bulk composition comprising: i. Part A: a cyanoacrylate based adhesive composition, and ii. Part B: a composition comprising a mixture of plasticizer and catalyst or a mixture of non-CA monomer and catalyst, b. two distinct physical parts and c. temporary sealing means,
(12) c) a plunger, and
(13) d) optionally one or more mixing elements,
(14) wherein
(15) the two distinct physical parts contact the bulk composition or its constituents, the first physical part located at one end of the primary pack is a removable cap which closes an orifice or orifices from where bulk composition is dispensed, the second physical part at intermediate position within the primary pack is a group of two movable pistons which contact and confine the bulk composition between itself and the end of the pack where the orifice or orifices are located, and, temporary sealing means, which forms a barrier between volatile constituents emitted by the bulk composition and the outer secondary pack, and which means is located between the second physical part and the distal end of the syringe.
(16) By insertion of an additional temporary barrier between the secondary outer pack and the movable piston parts of a primary inner package contained within the former, the authors of the present invention have discovered a pragmatic solution to a problem that can influence a customer purchase decision, which is highly practical to implement in industrial scale manufacturing of filled 2K CA syringes.
(17) In the present description as well as in the claims, the singular forms a and an include also the plural reference unless the context clearly indicates otherwise.
(18) Display Package
(19) The display package of the present invention comprises a primary inner pack, a secondary outer pack, a plunger and, optionally, one or more mixing elements.
(20) The secondary outer pack of the display package is a foldable box, a blister, a bubble, a clamshell pack, or a bag. The blister, bubble or clamshell pack is collectively referred to as a blister package.
(21) The secondary outer pack is described along with its content components in more detail below and by reference to the schematic representation in
(22) The primary inner pack inside the secondary outer pack is a double-barrelled syringe, as shown, for example, in
(23) The plunger normally is not inserted into the syringe when filled. It is inserted before use and it forces the pistons in the direction of the mixing element to obtain the adhesive composition, as shown in
(24) One or more mixing element(s) may be included in the display package.
(25) Secondary Outer Pack
(26) The secondary outer pack of the display package is a foldable cardboard box, a blister, bubble, clamshell pack, or a bag. The blister, bubble or clamshell pack is collectively referred to as a blister package.
(27) In a preferred embodiment the secondary outer pack is transparent or has at least one transparent section, so that the primary pack contained within can easily be visibly inspected without opening the secondary pack.
(28) In a preferred embodiment the secondary outer pack is a blister package or a bag, and more preferably is a blister package.
(29) In a preferred embodiment the secondary outer pack is a foldable cardboard box with a transparent plastic viewing panel.
(30) Blister packages are generally made from thermoformable transparent plastics and may take the form of a transparent enclosure adhered directly to a backing card,
(31) A schematic representation of the secondary outer pack is shown in
(32) Primary Inner Pack
(33) In the context of the present invention, the proximal end of the primary inner pack is taken to mean the end of the syringe from where the composition is dispensed via an orifice or orifices; and the distal end of the primary inner pack is taken to mean the extreme end of the primary inner pack farthest from the proximal end; intermediate position is taken to mean a position within the primary inner pack between the proximal and distal ends.
(34) In the present invention, the primary inner pack is a double-barrelled syringe. Such syringes are commercially available, for example as Sulzer Mixpac K-series kits (Sulzer AG). These K-series kits are available in different sizes, e.g. 10 mL, 50 mL, and larger.
(35) By reference to
(36) From
(37) Bulk Composition
(38) The bulk composition comprises two parts, which are contained in a double-barrelled syringe: Part A is a cyanoacrylate based adhesive composition and Part B is a composition comprising a mixture of plasticizer and catalyst, or non-CA monomer mixture-catalyst, and it may contain further components depending on the final use of the adhesive.
(39) The two parts react together when mixed to cure the bulk product and so must be stored separately, for example in separate chambers of a double-barrelled syringe as in the present invention.
(40) The adhesive part is CA based and preferably derived from either lower alkyl (C.sub.1-C.sub.4) ester type cyanoacrylates, such as ethyl cyanoacrylate (ECA), or mixtures thereof with alkoxylalkyl based cyanoacrylates, such as methoxyethyl cyanoacrylate (MECA). The ECA monomer has a high vapour pressure and is known to generate white staining (blooming) when its polymerized vapours condense on substratesmost noticeably on dark coloured or transparent substrates.
(41) Examples of 2KCA bulk compositions based on either type of monomer are disclosed, for example, in PCT/162014/065530 and in European patent application EP-A-14382343.
(42) Typically such adhesive Part A is a gel showing a viscosity of at least 50,000 cps at room temperature (Brookfield, Spindle 14 at 1.5 rpm).
(43) Part B for bulk products commonly comprises plasticizers and catalysts and may contain fillers and again it is disclosed, for example, in PCT/162014/065530. The viscosity of Part B is generally matched to within the same range as the adhesive of Part A in order to get a uniform mixing before use.
(44) Part B for bulk products comprising non-CA monomer mixtures and catalysts is disclosed, for example, in WO-A-2012/035112. The non-CA monomer component may be selected, for example, from an epoxy component, an episulfide component, an oxetane component, a vinyl ether component and combinations thereof, or methacrylate or acrylate components or mixtures thereof as disclosed in, for example, WO-A-2013/111036 or U.S. Pat. No. 3,940,362, or it may contain styrene derivatives, as disclosed, for example, in U.S. Pat. No. 3,282,773.
(45) First Physical Part of Primary Inner Pack
(46) The first physical part of the primary inner pack is a removable, re-closable cap schematically illustrated by item 4 in
(47) Second Physical Part of Primary Inner Pack
(48) Second physical part of primary inner pack refers to the group of two pistons located in the chambers of double-barrelled syringes such as those represented schematically in
(49) Temporary Sealing Means
(50) The temporary sealing means forms a barrier between volatile constituents emitted by the bulk composition and the outer secondary pack, and which means are located between the second physical part and the distal end of the syringe.
(51) The temporary sealing means is either: partially confined within the primary inner pack and separated from the second physical part by a gap and is a bung or cap, or, confined within the primary inner pack, but in initial intimate contact with the second physical part, it is not in intimate contact with the bulk composition, and is a grease, wax, or cured sealant, or, adhered or shrunk-wrapped across the open end of the primary inner pack as a non-permeable tape or film.
(52) In a preferred embodiment the temporary sealing means is either: partially confined within the primary inner pack and separated from the second physical part by a gap and is a bung or cap, or, confined within the primary inner pack but in initial intimate contact with the second physical part, it is not in intimate contact with the bulk composition, and is a grease, wax, or cured sealant.
(53) In another preferred embodiment the temporary sealing means is either: partially confined within the primary inner pack and separated from the second physical part by a gap and is a bung or cap, or, adhered or shrunk-wrapped across the open end of the primary inner pack as a non-permeable tape or film.
(54) In another preferred embodiment the temporary sealing means is either: confined within the primary inner pack but in initial intimate contact with the second physical part, it is not in intimate contact with the bulk composition, and is a grease, wax, or cured sealant, or, adhered or shrunk-wrapped across the open end of the primary inner pack as a non-permeable tape or film.
(55) In a specially preferred embodiment, the temporary sealing means are in the physical form of a bung or cap for the filled double-barrelled syringe. The bung or cap may act as a barrier only for the CA adhesive containing chamber of the double-barrelled syringe. A second bung may be added to the plasticizer-catalyst or non-CA monomer-mixture-catalyst side if considered necessary. Alternatively a bung or cap can seal-off both chambers of the double-barrelled syringe in the form of a double bung or cap. A schematic representation of the latter option is shown in
(56) Bungs or caps may be constructed from a variety of different materials provided they are impermeable to vapours and provide a tight seal and are thus preferably somewhat deformable. Examples of suitable materials are soft PVC, silicones, synthetic thermoplastic vulcanizates, and synthetic or natural rubber compositions. Preferably the bung or cap is easy to insert after syringe filling and easy to remove when the plunger is to be inserted before use of the adhesive composition.
(57) In another specially preferred embodiment illustrated in
(58) In another specially preferred embodiment, the temporary sealing means is provided as non-permeable tape or film adhered or shrunk-wrapped across the open end of the primary inner pack. In this case the temporary sealing means is provided in the following way: the distal end of the syringe are shrink-wrapped with film that is impervious to emissions of volatile constituents from the composition, or a similarly non-permeable pressure sensitive adhesive tape is used to seal the syringe and prevent staining of the secondary pack. Suitable tapes are, for example, Patex Power Tape.
(59) Temporary sealing means is used to avoid the problem of the white staining due to the polymerization of CA vapours in the packaging from the manufacture of the syringe comprising the adhesive composition up to the use by the final consumer. The display pack of the present invention, comprising temporary sealing means for the CA composition is maintained free of staining due to CA vapours.
(60) Next, several examples of the invention are provided for illustrative but not limitative purposes.
EXAMPLES
Preparative Example: Preparation of a Cyanoacrylate Based Adhesive Composition
(61) A cyanoacrylate based adhesive composition was prepared according to the components shown in Table 1, which is the so-called Part A of the bulk composition:
(62) TABLE-US-00001 TABLE 1 % by Component Function weight Ethyl cyanoacrylate Polymerizable 87.563 monomer Methyl polymethacrylate Thickener 5.98 (Degacryl M-449, Evonik) Hydrophobized silica Thixotropic 5.98 (Aerosil R 202, Evonik) agent Crown ether 18-6 Accelerator 0.2 (18 Crown 6, Alfa Aesar Co.) Methylene-bis-(4-methyl-6-t- Antioxidant 0.22 butylphenol) 4-methoxyphenol Radical 0.04 stabilizer Methanesulfonic acid Stabilizer 0.016 Sulfur dioxide Stabilizer 0.001
(63) In a similar way a plasticizer-catalyst composition was prepared as described by Table 2, which is the Part B of the bulk composition:
(64) TABLE-US-00002 TABLE 2 % by Component Function weight Triacetin Plasticizer/Diluent 92.25 Hydrated calcium silicate Heterogeneous 3.69 (Promaxon D, Lapinus initiator Fibers) Caffeine Anionic initiator 0.37 Hydrophobized silica Thixotropic agent 3.69 (Aerosil R 202, Evonik)
(65) Parts A and B together form the bulk composition. Part B has no volatile constituents that cause staining of secondary outer packs. ECA monomer has a high vapour pressure, is volatile and is known to cause white staining (blooming) when its vapours condense and polymerize on surfaces.
Example 1: Test with a PVC Fitting as Sealing Temporary Means
(66) A 500 ml volume heavy walled transparent glass jar with a tightly stopped lid was used to simulate a transparent secondary pack. Double-barrelled syringes of the Sulzer MixpacK-series were used as kits with end stoppers and pistons. Pistons used to confine adhesive compositions containing volatile constituents did not have O-rings. O-rings were left only on pistons for plasticizer-catalyst compositions.
(67) Syringes to be tested were first assembled with pistons, which were pushed fully toward the proximal end of the two chambers 2 and 3 in
(68) A tight fitting PVC bung Moss Pull Plugs (Essentra Components) was inserted into chamber containing the adhesive Part A in the filled syringe.
(69) The removable cap, item 4 of
(70) The filled syringe was held vertically in a small beaker put inside the glass jar so the distal end of the syringe was pointing upwards. One drop of neat DBU (diazabicycloundecene, Sigma-Aldrich) was added to the base of the glass jar by pipette. The presence of this volatile amine exaggerates staining (blooming), as disclosed in Tathouh et al., J. Polymer Sci.: Part A: Polymer Chemistry, 49, 257, 2100. Afterwards, the jar was tightly stoppered. The thus assembled test sample was placed in an oven at 55 C. for 60 minutes, then removed and allowed to cool to room temperature (about 25 C.).
(71) No staining whatsoever was evident after the test, or repeated tests conducted with heating for several hours or even overnight. When the jar was opened only DBU amine vapour could be detected.
Example 2: Test with a High Melting Point Wax as Sealing Temporary Means
(72) The method disclosed in Example 1 was repeated in an analogous way, wherein in the present example wax (IGI Microsere 5714A) showing a melting point of approx. 80 C. was melted and 3 mL applied atop the piston confining adhesive Part A in the filled syringe as illustrated by item 12 in
(73) No staining whatsoever was evident after the test, or repeated tests conducted with heating for several hours or even overnight. When the jar was opened only DBU amine vapour could be detected. This test result was identical to that of Example 1.
Example 3: Test with a Tight Fitting Double-Bung as Sealing Temporary Means
(74) The method disclosed in Example 1 was repeated in an analogous way, wherein in the present example a tight fitting double-bung specially produced by 3D-printing of plastic PLA and designed as shown in
(75) No staining whatsoever was evident after the test, or repeated tests conducted after heating for several hours or even overnight. When the jar was opened only DBU amine vapour could be detected. This test result was identical to that of Example 1.
Example 4: Tests in a Sealed Transparent Plastic Bag
(76) Examples 1, 2 and 3 were repeated by replacing the glass jar with a sealed transparent plastic bag, which was used as a secondary outer pack. It was subjected to a heating at no more than 40 C.
(77) No staining was evident inside the plastic bags after the test on prolonged storage.
Example 5: Tests in a Sealed Transparent Plastic Clamshell Pack
(78) Examples 1, 2 and 3 were repeated by replacing the glass jar with a sealed transparent plastic clamshell pack, which was used as a secondary outer pack. It was subjected to a heating at no more than 40 C.
(79) No staining was evident inside the clamshell packs after the test on prolonged storage.
Example 6: Tests in Closed Foldable Box
(80) Examples 1, 2 and 3 were repeated by replacing the glass jar with a closed foldable, which was used as a secondary outer pack. It was subjected to a heating at no more than 40 C.
(81) No staining was evident inside the foldable box after the test on opening.
Example 7: Tests Using a Heavy Industrial Pressure Sensitive Adhesive Tape
(82) Examples 1 and 4 were repeated except a heavy industrial pressure sensitive adhesive tape was applied across the open chambers at the distal end of the filled syringe, which was subjected to the same conditions as in the general method.
(83) No discernible staining of the secondary pack was evident after the test or upon storage.
Comparative Example 1: Test without Sealing Temporary Means in a Glass Jar
(84) A sample was prepared according to the general method described in Example 1, but without using any temporary sealing means for the syringe comprising Part A.
(85) Copious quantities of heavy white staining were easily discernible on the inside walls of the bottle after the test. When the bottle was opened ECA vapour was noticeable by smell as was the amine DBU.
Comparative Example 2: Test without Sealing Temporary Means in a Sealed Transparent Plastic Bag
(86) A further sample was prepared according to the general method described in Example 1 with the following differences: no temporary sealing means were used for the syringe components, a sealed transparent plastic bag was used as a secondary outer pack in place of the glass bottle, and heating was carried out at no more than 40 C.
(87) Copious quantities of heavy white staining were easily discernible after the test on the inside of the sealed transparent plastic bag.
Comparative Example 3: Test without Sealing Temporary Means in a Sealed Transparent Plastic Clamshell Pack
(88) A further sample was prepared according to the general method described in Example 1 with the following differences: no temporary sealing means were used for the syringe components, a transparent plastic clamshell pack was used as a secondary outer pack in place of the glass bottle, and heating was carried out at no more than 40 C.
(89) Copious quantities of heavy white staining were easily discernible on the inside of the sealed transparent clamshell pack after the test.
Comparative Example 4: Test without Sealing Temporary Means in a Cardboard Folding Box
(90) A further sample was prepared according to the general method described in Example 1 with the following differences: no temporary sealing means were used for the syringe composition, a folding box made of cardboard that was opaque was used as a secondary pack in place of the glass bottle, and heating was carried out at no more than 40 C.
(91) White staining was discernible on the inside of the folding box once opened after the test. The (opaque) box was not as effective as the lidded glass jar at trapping vapours inside the secondary pack.